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Finite element modeling and identification of metallic materials step responses

Zoltán Pólik (Corporate Innovation Management, Balluff Elektronika Kft, Veszprém, Hungary and Department of Automation, Széchenyi István University, Győr, Hungary)
Zoltán Kántor (Corporate Innovation Management, Balluff Elektronika Kft, Veszprém, Hungary)
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Abstract

Purpose

The purpose of this paper is to study the optimization of a pulsed-excitation gradiometric inductive sensing system.

Design/methodology/approach

The authors applied numerical finite-element modeling for the simulation of the step responses of different target materials to identify the particular contribution of the magnetic permeability and the electric conductivity. Four materials of technical importance (aluminum, copper, constructional steel and stainless steel) and four fictive test materials were modeled for the comparison of different materials possessing a wide range of combinations of material parameters. A microcontroller-based measurement setup was implemented for the qualitative validation of the simulation results. A simple signal processing chain was also applied for the time-domain conversion of the direct step response signals to increase the time scale of the signals to be processed by common mixed-signal components.

Findings

The step response signals contain relevant information of the target material quality and the sensor-to-target distance. The target materials can be distinguished and the sensor-target distance can be determined by the evaluation of the step response signals with an appropriate algorithm based on the measurement of the time and voltage of an extreme of the time dependent measurement signals. Both direct and time-domain converted signals can be used for material independent proximity sensing.

Originality/value

In order to design an inductive proximity switch, an evaluation method of the response signals has been proposed by using an analog RLC circuit. With the presented method, a target material invariant inductive proximity switch can be realized.

Keywords

Acknowledgements

Zoltán Pólik is supported by TÁMOP 4.2.4. A/2-11-1-2012-0001 “National Excellence Program – Elaborating and operating an inland student and researcher personal support system convergence program”. The program was subsidized by the European Union and co-financed by the European Social Fund.

Citation

Pólik, Z. and Kántor, Z. (2014), "Finite element modeling and identification of metallic materials step responses", COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, Vol. 33 No. 6, pp. 1920-1934. https://doi.org/10.1108/COMPEL-11-2013-0349

Publisher

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Emerald Group Publishing Limited

Copyright © 2014, Emerald Group Publishing Limited