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Article
Publication date: 24 June 2019

Manjunath Manuvinakurake, Uma Gandhi, Mangalanathan Umapathy and Manjunatha M. Nayak

Structures play a very important role in developing pressure sensors with good sensitivity and linearity, as they undergo deformation to the input pressure and function as the…

281

Abstract

Purpose

Structures play a very important role in developing pressure sensors with good sensitivity and linearity, as they undergo deformation to the input pressure and function as the primary sensing element of the sensor. To achieve high sensitivity, thinner diaphragms are required; however, excessively thin diaphragms may induce large deflection and instability, leading to the unfavorable performances of a sensor in terms of linearity and repeatability. Thereby, importance is given to the development of innovative structures that offer good linearity and sensitivity. This paper aims to investigate the sensitivity of a bossed diaphragm coupled fixed guided beam three-dimensional (3D) structure for pressure sensor applications.

Design/methodology/approach

The proposed sensor comprises of mainly two sensing elements: the first being the 3D mechanical structure made of bulk silicon consisting of boss square diaphragm along with a fixed guided beam landing on to its center, forming the primary sensing element, and the diffused piezoresistors, which form the secondary sensing element, are embedded in the tensile and compression regions of the fixed guided beam. This micro mechanical 3 D structure is packaged for applying input pressure to the bottom of boss diaphragm. The sensor without pressure load has no deflection of the diaphragm; hence, no strain is observed on the fixed guided beam and also there is no change in the output voltage. When an input pressure P is applied through the pressure port, there is a deformation in the diaphragm causing a deflection, which displaces the mass and the fixed guided beam vertically, causing strain on the fixed guided beam, with tensile strain toward the guided end and compressive strain toward the fixed end of the close magnitudes. The geometrical dimensions of the structure, such as the diaphragm, boss and fixed guided beam, are optimized for linearity and maximum strain for an applied input pressure range of 0 to 10 bar. The structure is also analyzed analytically, numerically and experimentally, and the results are compared.

Findings

The structure offers equal magnitudes of tensile and compressive stresses on the surface of the fixed guided beam. It also offers good linearity and sensitivity. The analytical, simulation and experimental studies of this sensor are introduced and the results correlate with each other. Customized process steps are followed wherein two silicon-on-insulator (SOI) wafers are fusion bonded together, with SOI-1 wafer used to realize the diaphragm along with the boss and SOI-2 wafer to realize the fixed guided beam, leading to formation of a 3D structure. The geometrical dimensions of the structure, such as the diaphragm, boss and fixed guided beam, are optimized for linearity and maximum strain for an applied input pressure range of 0 to10 bar.

Originality/value

This paper presents a unique and compact 3D micro-mechanical structure pressure sensor with a rigid center square diaphragm (boss diaphragm) and a fixed guided beam landing at its center, with diffused piezoresistors embedded in the tensile and compression regions of the fixed guided beam. A total of six masks were involved to realize and fabricate the 3D structure and the sensor, which is presumed to be the first of its kind in the fabrication of MEMS-based piezoresistive pressure sensor.

Details

Sensor Review, vol. 39 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 10 June 2014

Zhongliang Yu, Yulong Zhao, Lili Li, Cun Li, Xiawei Meng and Bian Tian

The purpose of this study is to develop a piezoresistive absolute micro-pressure sensor for altimetry. For this application, both high sensitivity and high overload resistance are…

Abstract

Purpose

The purpose of this study is to develop a piezoresistive absolute micro-pressure sensor for altimetry. For this application, both high sensitivity and high overload resistance are required. To develop a piezoresistive absolute micro-pressure sensor for altimetry, both high sensitivity and high-overload resistance are required. The structure design and optimization are critical for achieving the purpose. Besides, the study of dynamic performances is important for providing a solution to improve the accuracy under vibration environments.

Design/methodology/approach

An improved structure is studied through incorporating sensitive beams into the twin-island-diaphragm structure. Equations about surface stress and deflection of the sensor are established by multivariate fittings based on the ANSYS simulation results. Structure dimensions are determined by MATLAB optimization. The silicon bulk micromachining technology is utilized to fabricate the sensor prototype. The performances under both static and dynamic conditions are tested.

Findings

Compared with flat diaphragm and twin-island-diaphragm structures, the sensor features a relatively high sensitivity with the capacity of suffering atmosphere due to the introduction of sensitive beams and the optimization method used.

Originality/value

An improved sensor prototype is raised and optimized for achieving the high sensitivity and the capacity of suffering atmosphere simultaneously. A general optimization method is proposed based on the multivariate fitting results. To simplify the calculation, a method to linearize the nonlinear fitting and optimization problems is presented. Moreover, a differential readout scheme attempting to decrease the dynamic interference is designed.

Details

Sensor Review, vol. 34 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 28 July 2021

Sudarsana Jena and Ankur Gupta

Considering its vast utility in industries, this paper aims to present a detailed review on fundamentals, classification and progresses in pressure sensors, along with its wide…

Abstract

Purpose

Considering its vast utility in industries, this paper aims to present a detailed review on fundamentals, classification and progresses in pressure sensors, along with its wide area of applications, its design aspects and challenges, to provide state-of-the-art gist to the researchers of the similar domain at one place.

Design/methodology/approach

Swiftly emerging research prospects in the micro-electro-mechanical system (MEMS) enable to build complex and sophisticated micro-structures on a substrate containing moving masses, cantilevers, flexures, levers, linkages, dampers, gears, detectors, actuators and many more on a single chip. One of the MEMS initial products that emerged into the micro-system technology is MEMS pressure sensor. Because of their high performance, low cost and compact in size, these sensors are extensively being adopted in numerous applications, namely, aerospace, automobile and bio-medical domain, etc. These application requirements drive and impose tremendous conditions on sensor design to overcome the tedious design and fabrication procedure before its reality. MEMS-based pressure sensors enable a wide range of pressure measurement as per the application requirements.

Findings

The paper provides a detailed review on fundamentals, classification and progresses in pressure sensors, along with its wide area of applications, its design aspects and challenges, to provide state of the art gist to the researchers of the similar domain at one place.

Originality/value

The present paper discusses the basics of MEMS pressure sensors, their working principles, different design aspects, classification, type of sensing diaphragm used and illustration of various transduction mechanisms. Moreover, this paper presents a comprehensive review on present trend of research on MEMS-based pressure sensors, its applications and the research gap observed till date along with the scope for future work, which has not been discussed in earlier reviews.

Details

Sensor Review, vol. 41 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 28 March 2024

Zhong Jin, Xiang Li, Feng He, Fangting Liu, Jinyu Li and Junhui Li

The performance of oil-filled pressure cores is very much affected by the corrugated diaphragm and the oil filling volume. The purpose of this paper is to show the effects of…

Abstract

Purpose

The performance of oil-filled pressure cores is very much affected by the corrugated diaphragm and the oil filling volume. The purpose of this paper is to show the effects of different corrugated diaphragms, different oil filling volumes and different treatments of the corrugated diaphragms on the performance of pressure sensors.

Design/methodology/approach

Pressure-sensitive cores with different diaphragm diameters, different diaphragm ripple numbers and different oil filling volumes are produced, and thermal cycling is introduced to improve the diaphragm performance, and finally the performance of each pressure-sensitive core is tested and the test data are analyzed and compared.

Findings

The experimental results show that the larger the diameter of the corrugated diaphragm used for encapsulation, the better the performance. For pressure-sensitive cores using smaller diameter corrugated diaphragms, the performance of one corrugation is better than that of two corrugations. When the number of corrugations and the diameter are the same size, the performance of the outer ring of the diaphragm with concave corrugations is better than that with convex corrugations. At the same time, the diaphragm after thermal cycling treatment and appropriate reduction of encapsulated oil filling can improve the performance of the pressure-sensitive core.

Originality/value

By exploring the effects of corrugated diaphragm and oil filling volume on the performance of oil-filled pressure cores, the design of oil-filled pressure sensors can be guided to improve sensor performance.

Details

Sensor Review, vol. 44 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 29 April 2020

Zoheir Kordrostami, Kourosh Hassanli and Amir Akbarian

The purpose of this study is to find a new design that can increase the sensitivity of the sensor without sacrificing the linearity. A novel and very efficient method for…

Abstract

Purpose

The purpose of this study is to find a new design that can increase the sensitivity of the sensor without sacrificing the linearity. A novel and very efficient method for increasing the sensitivity of MEMS pressure sensor has been proposed for the first time. Rather than perforation, we propose patterned thinning of the diaphragm so that specific regions on it are thinner. This method allows the diaphragm to deflect more in response with regard to the pressure. The best excavation depth has been calculated and a pressure sensor with an optimal pattern for thinned regions has been designed. Compared to the perforated diaphragm with the same pattern, larger output voltage is achieved for the proposed sensor. Unlike the perforations that have to be near the edges of the diaphragm, it is possible for the thin regions to be placed around the center of the diaphragm. This significantly increases the sensitivity of the sensor. In our designation, we have reached a 60 per cent thinning (of the diaphragm area) while perforations larger than 40 per cent degrade the operation of the sensor. The proposed method is applicable to other MEMS sensors and actuators and improves their ultimate performance.

Design/methodology/approach

Instead of perforating the diaphragm, we propose a patterned thinning scheme which improves the sensor performance.

Findings

By using thinned regions on the diaphragm rather than perforations, the sensitivity of the sensor was improved. The simulation results show that the proposed design provides larger membrane deflections and higher output voltages compared to the pressure sensors with a normal or perforated diaphragm.

Originality/value

The proposed MEMS piezoelectric pressure sensor for the first time takes advantage of thinned diaphragm with optimum pattern of thinned regions, larger outputs and larger sensitivity compared with the simple or perforated diaphragm pressure sensors.

Details

Microelectronics International, vol. 37 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 11 July 2019

Yaser Javed, Mohtashim Mansoor and Irtiza Ali Shah

Pressure, being one of the key variables investigated in scientific and engineering research, requires critical and accurate measurement techniques. With the advancements in…

2200

Abstract

Purpose

Pressure, being one of the key variables investigated in scientific and engineering research, requires critical and accurate measurement techniques. With the advancements in materials and machining technologies, there is a large leap in the measurement techniques including the development of micro electromechanical systems (MEMS) sensors. These sensors are one to two orders smaller in magnitude than traditional sensors and combine electrical and mechanical components that are fabricated using integrated circuit batch-processing technologies. MEMS are finding enormous applications in many industrial fields ranging from medical to automotive, communication to electronics, chemical to aviation and many more with a potential market of billions of dollars. MEMS pressure sensors are now widely used devices owing to their intrinsic properties of small size, light weight, low cost, ease of batch fabrication and integration with an electronic circuit. This paper aims to identify and analyze the common pressure sensing techniques and discuss their uses and advantages. As per our understanding, usage of MEMS pressure sensors in the aerospace industry is quite limited due to cost constraints and indirect measurement approaches owing to the inability to locate sensors in harsh environments. The purpose of this study is to summarize the published literature for application of MEMS pressure sensors in the said field. Five broad application areas have been investigated including: propulsion/turbomachinery applications, turbulent flow diagnosis, experimentalaerodynamics, micro-flow control and unmanned aerial vehicle (UAV)/micro aerial vehicle (MAV) applications.

Design/methodology/approach

The first part of the paper deals with an introduction to MEMS pressure sensors and mathematical relations for its fabrication. The second part covers pressure sensing principles followed by the application of MEMS pressure sensors in five major fields of aerospace industry.

Findings

In this paper, various pressure sensing principles in MEMS and applications of MEMS technology in the aerospace industry have been reviewed. Five application fields have been investigated including: Propulsion/Turbomachinery applications, turbulent flow diagnosis, experimental aerodynamics, micro-flow control and UAV/MAV applications. Applications of MEMS sensors in the aerospace industry are quite limited due to requirements of very high accuracy, high reliability and harsh environment survivability. However, the potential for growth of this technology is foreseen due to inherent features of MEMS sensors’ being light weight, low cost, ease of batch fabrication and capability of integration with electric circuits. All these advantages are very relevant to the aerospace industry. This work is an endeavor to present a comprehensive review of such MEMS pressure sensors, which are used in the aerospace industry and have been reported in recent literature.

Originality/value

As per the author’s understanding, usage of MEMS pressure sensors in the aerospace industry is quite limited due to cost constraints and indirect measurement approaches owing to the inability to locate sensors in harsh environments. Present work is a prime effort in summarizing the published literature for application of MEMS pressure sensors in the said field. Five broad application areas have been investigated including: propulsion/turbomachinery applications, turbulent flow diagnosis, experimental aerodynamics, micro-flow control and UAV/MAV applications.

Details

Sensor Review, vol. 39 no. 5
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 September 1938

A device for controlling the fuel supply comprises a valve regulating the admission of fuel to a chamber having in its wall two diaphragms, the first connected to the valve to…

Abstract

A device for controlling the fuel supply comprises a valve regulating the admission of fuel to a chamber having in its wall two diaphragms, the first connected to the valve to cause it to close upon an increase in pressure in the chamber and the second actuated by engine suction to cause the valve to close when the engine depression falls below a predetermined valve. An anterior throttle 3, Fig. 1, regulates a fuel valve 6 controlling a passage 4 leading from a chamber 11 into which fuel is admitted from a headed tank or a pump past a valve 14. A diaphragm 20 in the wall of the chamber 11 separates the chamber from a suction chamber 21 communicating with the mixing chamber 1 of the carburetter through a passage 22 opening at the throat of the Venturi 5 adjacent the fuel outlet passage 4. When the engine is running, the diaphragm 20 is held against a stop 27, but when the engine stops, a spring 26 moves the diaphragm downwards bringing a stud 24 into contact with a lever 16 which engages the fuel valve 14 with its other end to close it. On starting the engine, the stud 24 is withdrawn and the spring 11 opens the fuel valve to an extent determined by the engagement of the end 36 of the lever 16 with a hook 35 on a second diaphragm 19 separating the chamber 11 from a chamber 28 at atmospheric pressure or that pressure as modified by a controlled passage 30 leading to the outlet 23 of the suction passage 22. As the pressure in the chamber 11 increases with the inlet of fuel thereto the pressure‐regulating diaphragm 19 is depressed and the hook 35 engages the lever 16 to close the fuel valve 14. In a modification, the shut‐off diaphragm 20 operates the stud 24 through a lever. In the form shown in Fig. 4, the pressure‐regulating diaphragm 19 is connected to one end 49 of a floating lever 50 engaging at its other end 59 with the stem CO of an outwardly opening fuel valve 61. The centre of the lever 50 is joined through rods 52, 54 to a lever 55 actuated by a diaphragm 58 forming one wall of a suction chamber 37. When the engine stops, a spring 39 depresses the diaphragm 58, raising the centre of the floating lever 50 to lift the end 59 off the stud 61 and permit a spring 64 to close the valve 61, the end 49 of the lever engaging a stop 67. When the engine is running, suction holds the diaphragm 58 against a stop 65 and the diaphragm 19 and it spring 33 regulate the fuel pressure in the chamber 11. Equal diaphragms 19, 73, Fig. 6, may be used, the fuel valve 61 being closed by the fuel pressure, a spring 64 and a slight difference in strength between the springs 74, 33 co‐operating with the diaphragms, this form avoiding closure of the valve during sudden acceleration. The suction and air chambers 21, 28 may be disposed side by side and the diaphragms be connected by a two‐armed lever of which the arms may be proportioned to compensate for inequality in the sizes of the diaphragms. As shown in Fig. 9, the air and suction chambers 28, 21 are between intercommunicating fuel chambers 98, 99 and a single spring 108 urges the diaphragms 19, 73 apart, a one‐way connexion 107, 106 between cylinders 103, 105 secured to the diaphragms ensuring lifting of the lower diaphragm to permit a spring 64 to close the fuel valve 61 when the engine stops. Specifications 378,025, 378,038, 382,948, 454,782 and 464,327 are referred to.

Details

Aircraft Engineering and Aerospace Technology, vol. 10 no. 9
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 14 August 2023

Sajjad Habashi Youvalari, Arash Olianezhad and Saeid Afrang

The purpose of this paper is to design and simulate a piezoelectric micropump using microelectromechanical systems technology for drug delivery applications.

Abstract

Purpose

The purpose of this paper is to design and simulate a piezoelectric micropump using microelectromechanical systems technology for drug delivery applications.

Design/methodology/approach

Two piezoelectric actuators are used to actuate and bend the diaphragms in the proposed structure. In this micropump, the liquid flow is rectified by two silicon check valves.

Findings

The use of two piezoelectric transducer (PZT) actuators in the parallel mod not only reduces dead volume but also increases stroke volume as well. In addition to increasing the flow rate, this phenomenon enhances the operation of the micropump to have self-priming as smoothly as possible.

Originality/value

This actuating method results in a 22% increase in flow rate and compression ratio, as well as a 15% reduction in function voltage. The fluid-solid interaction is simulated using COMSOL Multiphysics 5.3a.

Details

Sensor Review, vol. 43 no. 5/6
Type: Research Article
ISSN: 0260-2288

Keywords

Abstract

Details

Leading with Presence: Fundamental Tools and Insights for Impactful, Engaging Leadership
Type: Book
ISBN: 978-1-78714-599-3

Article
Publication date: 1 November 1939

In a variable‐pitch screw propeller each blade has a hollow root portion rotatably mounted over a spigot on the boss and a threaded sleeve member is located between them, one end…

Abstract

In a variable‐pitch screw propeller each blade has a hollow root portion rotatably mounted over a spigot on the boss and a threaded sleeve member is located between them, one end of it terminating in a ram, the blades and spigots having relatively inclined threads co‐operating with threads on the sleeve member whereby, when pressure is applied to the ram, the parts are displaced so as to rotate the blades for pitch variation. The blade 4 has an inner bush 8, which is secured thereto by screws 10 and carries a bevel wheel 25. This sleeve is splined at 9 to engage splines on a ram sleeve 11, the upper part of which projects into a chamber 22 which is in communication by ducts 21 with passages in the propeller hub and shaft leading to a fixed pipe supply 13. The inner part of the ram member 11 has helical splines which engage corresponding helical keys on the boss spigot 9. With increase in revolutions, the sleeve block 4, under centrifugal force, tends to move outwardly and restraint thereto is applied by the fluid pressure in the space 22. A second set of supply ports 24 may be formed at a different position relative to the travel of the sleeve whereby the degree of movement of the sleeve can be controlled by using different pressures of oil supply. Where the weight of the ram members 11 is not sufficient, the gear‐wheels 25 may gear with others on axes at right‐angles which are secured to similar movable sleeves, but these do not directly operate other propeller blades. Alternatively, there may be fitted at the base of the sleeve a spring supplementing the centrifugal force and tending to cause it to move outwards, in which case the member 11 can be lighter in weight.

Details

Aircraft Engineering and Aerospace Technology, vol. 11 no. 11
Type: Research Article
ISSN: 0002-2667

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