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Article
Publication date: 2 February 2021

Lukman E. Mansuri and D.A. Patel

Heritage is the latent part of a sustainable built environment. Conservation and preservation of heritage is one of the United Nations' (UN) sustainable development goals. Many…

1206

Abstract

Purpose

Heritage is the latent part of a sustainable built environment. Conservation and preservation of heritage is one of the United Nations' (UN) sustainable development goals. Many social and natural factors seriously threaten heritage structures by deteriorating and damaging the original. Therefore, regular visual inspection of heritage structures is necessary for their conservation and preservation. Conventional inspection practice relies on manual inspection, which takes more time and human resources. The inspection system seeks an innovative approach that should be cheaper, faster, safer and less prone to human error than manual inspection. Therefore, this study aims to develop an automatic system of visual inspection for the built heritage.

Design/methodology/approach

The artificial intelligence-based automatic defect detection system is developed using the faster R-CNN (faster region-based convolutional neural network) model of object detection to build an automatic visual inspection system. From the English and Dutch cemeteries of Surat (India), images of heritage structures were captured by digital camera to prepare the image data set. This image data set was used for training, validation and testing to develop the automatic defect detection model. While validating this model, its optimum detection accuracy is recorded as 91.58% to detect three types of defects: “spalling,” “exposed bricks” and “cracks.”

Findings

This study develops the model of automatic web-based visual inspection systems for the heritage structures using the faster R-CNN. Then it demonstrates detection of defects of spalling, exposed bricks and cracks existing in the heritage structures. Comparison of conventional (manual) and developed automatic inspection systems reveals that the developed automatic system requires less time and staff. Therefore, the routine inspection can be faster, cheaper, safer and more accurate than the conventional inspection method.

Practical implications

The study presented here can improve inspecting the built heritages by reducing inspection time and cost, eliminating chances of human errors and accidents and having accurate and consistent information. This study attempts to ensure the sustainability of the built heritage.

Originality/value

For ensuring the sustainability of built heritage, this study presents the artificial intelligence-based methodology for the development of an automatic visual inspection system. The automatic web-based visual inspection system for the built heritage has not been reported in previous studies so far.

Details

Smart and Sustainable Built Environment, vol. 11 no. 3
Type: Research Article
ISSN: 2046-6099

Keywords

Article
Publication date: 11 October 2022

Shi Zhou, Jia Zhao, Yi Shan Shi, Yi Fan Wang and Shun Qi Mei

In the fabric manufacturing industry, various unfavorable factors, including machine fault and yarn breakage, can easily cause fabric defects and affect product quality, begetting…

Abstract

Purpose

In the fabric manufacturing industry, various unfavorable factors, including machine fault and yarn breakage, can easily cause fabric defects and affect product quality, begetting huge economic losses to enterprises. Thus, automatic fabric defect detection systems have become an important development direction. Herein, the most common defects in the fabric production process, like ribbon yarn, broken yarn, cotton ball, holes, yarn shedding and stains, are detected. Current fabric defect detection systems afford low detection accuracy and a high missed detection rate for small target fabric defects. Therefore, this study proposes deep learning technology for automatically detecting fabric defects by improving the YOLOv5s target detection algorithm. The improved algorithm is termed YOLOv5s-4SCK, which can effectively detect fabric defects. This study aims to discuss the aforementioned issues.

Design/methodology/approach

Specifically, based on the YOLOv5s algorithm, first, the structure of YOLOv5s is modified to add a small target detection layer, fully utilize deep and shallow features and reduce the missed detection rate of small target fabric defects. Second, the integration of CARAFE upsampling enables the effective retention of feature information and maintenance of a certain computational efficiency, thereby improving the detection accuracy. Finally, the K-Means++ clustering algorithm is used to analyze the position of the center point of the prior box to better obtain the anchor box and improve the average accuracy and evaluation index of detection.

Findings

The research results show that the YOLOv5s-4SCK algorithm increases the accuracy by 4.1% and the detection speed by 2 f.s-1 compared to the original YOLOv5s algorithm, and it effectively improves the original YOLOv5s problem of high missed detection rate of small targets.

Research limitations/implications

The YOLOv5s-4SCK proposed in this paper can effectively reduce the missed detection rate of fabric defects, improve the detection efficiency and has certain industrial value.

Practical implications

The proposed algorithm can quickly identify fabric defects, effectively improving the detection rate. In the future, the proposed algorithm will be applied in the actual industry.

Social implications

Automatic fabric defect detection reduces the manpower of inspectors, and the proposed YOLOv5s-4SCK algorithm is also suitable for other recognition fields.

Originality/value

The proposed YOLOv5s-4SCK algorithm has been tested using real cloth to ensure its accuracy, and its performance is better than the original YOLOv5s algorithm.

Details

International Journal of Clothing Science and Technology, vol. 35 no. 1
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 30 September 2019

Yupei Wu, Di Guo, Huaping Liu and Yao Huang

Automatic defect detection is a fundamental and vital topic in the research field of industrial intelligence. In this work, the authors develop a more flexible deep learning…

Abstract

Purpose

Automatic defect detection is a fundamental and vital topic in the research field of industrial intelligence. In this work, the authors develop a more flexible deep learning method for the industrial defect detection.

Design/methodology/approach

The authors propose a unified framework for detecting defects in industrial products or planar surfaces based on an end-to-end learning strategy. A lightweight deep learning architecture for blade defect detection is specifically demonstrated. In addition, a blade defect data set is collected with the dual-arm image collection system.

Findings

Numerous experiments are conducted on the collected data set, and experimental results demonstrate that the proposed system can achieve satisfactory performance over other methods. Furthermore, the data equalization operation helps for a better defect detection result.

Originality/value

An end-to-end learning framework is established for defect detection. Although the adopted fully convolutional network has been extensively used for semantic segmentation in images, to the best knowledge of the authors, it has not been used for industrial defect detection. To remedy the difficulties of blade defect detection which has been analyzed above, the authors develop a new network architecture which integrates the residue learning to perform the efficient defect detection. A dual-arm data collection platform is constructed and extensive experimental validation are conducted.

Details

Assembly Automation, vol. 40 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 31 August 2023

Hongwei Zhang, Shihao Wang, Hongmin Mi, Shuai Lu, Le Yao and Zhiqiang Ge

The defect detection problem of color-patterned fabric is still a huge challenge due to the lack of manual defect labeling samples. Recently, many fabric defect detection

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Abstract

Purpose

The defect detection problem of color-patterned fabric is still a huge challenge due to the lack of manual defect labeling samples. Recently, many fabric defect detection algorithms based on feature engineering and deep learning have been proposed, but these methods have overdetection or miss-detection problems because they cannot adapt to the complex patterns of color-patterned fabrics. The purpose of this paper is to propose a defect detection framework based on unsupervised adversarial learning for image reconstruction to solve the above problems.

Design/methodology/approach

The proposed framework consists of three parts: a generator, a discriminator and an image postprocessing module. The generator is able to extract the features of the image and then reconstruct the image. The discriminator can supervise the generator to repair defects in the samples to improve the quality of image reconstruction. The multidifference image postprocessing module is used to obtain the final detection results of color-patterned fabric defects.

Findings

The proposed framework is compared with state-of-the-art methods on the public dataset YDFID-1(Yarn-Dyed Fabric Image Dataset-version1). The proposed framework is also validated on several classes in the MvTec AD dataset. The experimental results of various patterns/classes on YDFID-1 and MvTecAD demonstrate the effectiveness and superiority of this method in fabric defect detection.

Originality/value

It provides an automatic defect detection solution that is convenient for engineering applications for the inspection process of the color-patterned fabric manufacturing industry. A public dataset is provided for academia.

Details

International Journal of Clothing Science and Technology, vol. 35 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 28 October 2014

Ke Ren and Yinghan Hong

– The purpose of this paper is to make the test of flexible printed circuit (FPC) board be more efficient and accurate.

1904

Abstract

Purpose

The purpose of this paper is to make the test of flexible printed circuit (FPC) board be more efficient and accurate.

Design/methodology/approach

This paper aims to segment an image through applying the technology of computer pattern recognition.

Findings

The results indicate that the automatic detection system of FPC board’s defect has high efficiency and accuracy in accordance with the requirements of detection.

Originality/value

This paper managed image segmentation through applying the technology of computer pattern recognition.

Details

Circuit World, vol. 40 no. 4
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 14 December 2021

Zhoufeng Liu, Menghan Wang, Chunlei Li, Shumin Ding and Bicao Li

The purpose of this paper is to focus on the design of a dual-branch balance saliency model based on fully convolutional network (FCN) for automatic fabric defect detection, and…

Abstract

Purpose

The purpose of this paper is to focus on the design of a dual-branch balance saliency model based on fully convolutional network (FCN) for automatic fabric defect detection, and improve quality control in textile manufacturing.

Design/methodology/approach

This paper proposed a dual-branch balance saliency model based on discriminative feature for fabric defect detection. A saliency branch is firstly designed to address the problems of scale variation and contextual information integration, which is realized through the cooperation of a multi-scale discriminative feature extraction module (MDFEM) and a bidirectional stage-wise integration module (BSIM). These modules are respectively adopted to extract multi-scale discriminative context information and enrich the contextual information of features at each stage. In addition, another branch is proposed to balance the network, in which a bootstrap refinement module (BRM) is trained to guide the restoration of feature details.

Findings

To evaluate the performance of the proposed network, we conduct extensive experiments, and the experimental results demonstrate that the proposed method outperforms state-of-the-art (SOTA) approaches on seven evaluation metrics. We also conduct adequate ablation analyses that provide a full understanding of the design principles of the proposed method.

Originality/value

The dual-branch balance saliency model was proposed and applied into the fabric defect detection. The qualitative and quantitative experimental results show the effectiveness of the detection method. Therefore, the proposed method can be used for accurate fabric defect detection and even surface defect detection of other industrial products.

Details

International Journal of Clothing Science and Technology, vol. 34 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 3 May 2016

Liya Wang, Yang Zhao, Yaoming Zhou and Jingbin Hao

The purpose of this paper is to present a detection method based on computer vision for automatic flexible printed circuit (FPC) defect detection.

Abstract

Purpose

The purpose of this paper is to present a detection method based on computer vision for automatic flexible printed circuit (FPC) defect detection.

Design/methodology/approach

This paper proposes a new method of watershed segmentation based on morphology. A dimensional increment matrix calculation method and an image segmentation method combined with a fuzzy clustering algorithm are provided. The visibility of the segmented image and the segmentation accuracy of a defective image are guaranteed.

Findings

Compared with the traditional one, the segmentation result obtained in this study is superior in aspects of noise control and defect segmentation. It completely proves that the segmentation method proposed in this study is better matches the requirements of FPC defect extraction and can more effectively provide the segmentation result. Compared with traditional human operators, this system ensures greater accuracy and more objective detection results.

Research limitations/implications

The extraction of FPC defect characteristics contains some obvious characteristics as well as many implied characteristics. These characteristics can be extracted through specific space conversion and arithmetical operation. Therefore, more images are required for analysis and foresight to establish a more widely used FPC defect detection sorting algorithm.

Originality/value

This paper proposes a new method of watershed segmentation based on morphology. It combines a traditional edge detection algorithm and mathematical morphology. The FPC surface defect detection system can meet the requirements of online detection through constant design and improvement. Therefore, human operators will be replaced by machine vision, which can preferably reduce the production costs and improve the efficiency of FPC production.

Details

Circuit World, vol. 42 no. 2
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 3 May 2019

Pandia Rajan Jeyaraj and Edward Rajan Samuel Nadar

The purpose of this paper is to focus on the design and development of computer-aided fabric defect detection and classification employing advanced learning algorithm.

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Abstract

Purpose

The purpose of this paper is to focus on the design and development of computer-aided fabric defect detection and classification employing advanced learning algorithm.

Design/methodology/approach

To make a fast and effective classification of fabric defect, the authors have considered a characteristic of texture, namely its colour. A deep convolutional neural network is formed to learn from the training phase of various defect data sets. In the testing phase, the authors have utilised a learning feature for defect classification.

Findings

The improvement in the defect classification accuracy has been achieved by employing deep learning algorithm. The authors have tested the defect classification accuracy on six different fabric materials and have obtained an average accuracy of 96.55 per cent with 96.4 per cent sensitivity and 0.94 success rate.

Practical implications

The authors had evaluated the method by using 20 different data sets collected from different raw fabrics. Also, the authors have tested the algorithm in standard data set provided by Ministry of Textile. In the testing task, the authors have obtained an average accuracy of 94.85 per cent, with six defects being successfully recognised by the proposed algorithm.

Originality/value

The quantitative value of performance index shows the effectiveness of developed classification algorithm. Moreover, the computational time for different fabric processing was presented to verify the computational range of proposed algorithm with the conventional fabric processing techniques. Hence, this proposed computer vision-based fabric defects detection system is used for an accurate defect detection and computer-aided analysis system.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 February 1992

Wayne C. Tincher, Wayne Daley and Wiley Holcomb

Defects in fabric have been and continue to be a major source of seconds in finished garments. These defects persist despite several visual inspections and intensive efforts to…

Abstract

Defects in fabric have been and continue to be a major source of seconds in finished garments. These defects persist despite several visual inspections and intensive efforts to remove defective parts during sewing operations. The increased use of automation in assembly steps will intensify the problem of detection and removal of fabric defects in cut‐parts. Describes a workstation utilizing machine vision which has been designed and constructed to detect and remove defective cut‐parts prior to the initiation of assembly operations. The workstation employs two vision systems — an area camera and a line camera — to inspect parts on a conveyor belt both statically and dynamically. The colour of the parts is also determined and the area and perimeter are measured to detect improperly cut parts. The acceptable parts are then stacked in a manner suitable for input to an automated sewing station. The workstation should permit placing into the assembly operations a set of defect‐free, properly‐cut and colour‐matched parts. It is estimated that this cut‐part inspection system will reduce defects in finished garments by approximately 50 per cent and should greatly simplify the labour‐intensive and costly fabric defect control systems currently in place in most apparel plants.

Details

International Journal of Clothing Science and Technology, vol. 4 no. 2/3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 22 July 2022

Ying Tao Chai and Ting-Kwei Wang

Defects in concrete surfaces are inevitably recurring during construction, which needs to be checked and accepted during construction and completion. Traditional manual inspection…

Abstract

Purpose

Defects in concrete surfaces are inevitably recurring during construction, which needs to be checked and accepted during construction and completion. Traditional manual inspection of surface defects requires inspectors to judge, evaluate and make decisions, which requires sufficient experience and is time-consuming and labor-intensive, and the expertise cannot be effectively preserved and transferred. In addition, the evaluation standards of different inspectors are not identical, which may lead to cause discrepancies in inspection results. Although computer vision can achieve defect recognition, there is a gap between the low-level semantics acquired by computer vision and the high-level semantics that humans understand from images. Therefore, computer vision and ontology are combined to achieve intelligent evaluation and decision-making and to bridge the above gap.

Design/methodology/approach

Combining ontology and computer vision, this paper establishes an evaluation and decision-making framework for concrete surface quality. By establishing concrete surface quality ontology model and defect identification quantification model, ontology reasoning technology is used to realize concrete surface quality evaluation and decision-making.

Findings

Computer vision can identify and quantify defects, obtain low-level image semantics, and ontology can structurally express expert knowledge in the field of defects. This proposed framework can automatically identify and quantify defects, and infer the causes, responsibility, severity and repair methods of defects. Through case analysis of various scenarios, the proposed evaluation and decision-making framework is feasible.

Originality/value

This paper establishes an evaluation and decision-making framework for concrete surface quality, so as to improve the standardization and intelligence of surface defect inspection and potentially provide reusable knowledge for inspecting concrete surface quality. The research results in this paper can be used to detect the concrete surface quality, reduce the subjectivity of evaluation and improve the inspection efficiency. In addition, the proposed framework enriches the application scenarios of ontology and computer vision, and to a certain extent bridges the gap between the image features extracted by computer vision and the information that people obtain from images.

Details

Engineering, Construction and Architectural Management, vol. 30 no. 10
Type: Research Article
ISSN: 0969-9988

Keywords

1 – 10 of over 1000