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1 – 10 of over 5000
Article
Publication date: 3 May 2019

Pandia Rajan Jeyaraj and Edward Rajan Samuel Nadar

The purpose of this paper is to focus on the design and development of computer-aided fabric defect detection and classification employing advanced learning algorithm.

1239

Abstract

Purpose

The purpose of this paper is to focus on the design and development of computer-aided fabric defect detection and classification employing advanced learning algorithm.

Design/methodology/approach

To make a fast and effective classification of fabric defect, the authors have considered a characteristic of texture, namely its colour. A deep convolutional neural network is formed to learn from the training phase of various defect data sets. In the testing phase, the authors have utilised a learning feature for defect classification.

Findings

The improvement in the defect classification accuracy has been achieved by employing deep learning algorithm. The authors have tested the defect classification accuracy on six different fabric materials and have obtained an average accuracy of 96.55 per cent with 96.4 per cent sensitivity and 0.94 success rate.

Practical implications

The authors had evaluated the method by using 20 different data sets collected from different raw fabrics. Also, the authors have tested the algorithm in standard data set provided by Ministry of Textile. In the testing task, the authors have obtained an average accuracy of 94.85 per cent, with six defects being successfully recognised by the proposed algorithm.

Originality/value

The quantitative value of performance index shows the effectiveness of developed classification algorithm. Moreover, the computational time for different fabric processing was presented to verify the computational range of proposed algorithm with the conventional fabric processing techniques. Hence, this proposed computer vision-based fabric defects detection system is used for an accurate defect detection and computer-aided analysis system.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 20 January 2021

Xueqing Zhao, Min Zhang and Junjun Zhang

Classifying the types of fabric defects in the textile industry requires a way to effectively detect. The traditional textile fabric defects detection method is human eyes, which…

Abstract

Purpose

Classifying the types of fabric defects in the textile industry requires a way to effectively detect. The traditional textile fabric defects detection method is human eyes, which performs very low efficiency and high cost. Therefore, how to improve the classification accuracy of textile fabric defects by using current artificial intelligence and to better meet the needs in the textile industry, the purpose of this article is to develop a method to improve the accuracy of textile fabric defects classification.

Design/methodology/approach

To improve the accuracy of textile fabric defects classification, an ensemble learning-based convolutional neural network (CNN) method in terms of textile fabric defects classification (short for ECTFDC) on an enhanced TILDA database is used. ECTFDC first adopts ensemble learning-based model to classify five types of fabric defects from TILDA. Subsequently, ECTFDC extracts features of fabric defects via an ensemble multiple convolutional neural network model and obtains parameters by using transfer learning method.

Findings

The authors applied ECTFDC on an enhanced TILDA database to improve the robustness and generalization ability of the proposed networks. Experimental results show that ECTFDC outperforms the other networks, the precision and recall rates are 97.8%, 97.68%, respectively.

Originality/value

The ensemble convolutional neural network textile fabric defect classification method in this paper can quickly and effectively classify textile fabric defect categories; it can reduce the production cost of textiles and it can alleviate the visual fatigue of inspectors working for a long time.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Open Access
Article
Publication date: 1 December 2023

Francois Du Rand, André Francois van der Merwe and Malan van Tonder

This paper aims to discuss the development of a defect classification system that can be used to detect and classify powder bed surface defects from captured layer images without…

Abstract

Purpose

This paper aims to discuss the development of a defect classification system that can be used to detect and classify powder bed surface defects from captured layer images without the need for specialised computational hardware. The idea is to develop this system by making use of more traditional machine learning (ML) models instead of using computationally intensive deep learning (DL) models.

Design/methodology/approach

The approach that is used by this study is to use traditional image processing and classification techniques that can be applied to captured layer images to detect and classify defects without the need for DL algorithms.

Findings

The study proved that a defect classification algorithm could be developed by making use of traditional ML models with a high degree of accuracy and the images could be processed at higher speeds than typically reported in literature when making use of DL models.

Originality/value

This paper addresses a need that has been identified for a high-speed defect classification algorithm that can detect and classify defects without the need for specialised hardware that is typically used when making use of DL technologies. This is because when developing closed-loop feedback systems for these additive manufacturing machines, it is important to detect and classify defects without inducing additional delays to the control system.

Details

Rapid Prototyping Journal, vol. 29 no. 11
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 13 July 2023

Luya Yang, Xinbo Huang, Yucheng Ren, Qi Han and Yanchen Huang

In the process of continuous casting and rolling of steel plate, due to the influence of rolling equipment and process, there are scratches, inclusions, patches, scabs and pitted…

Abstract

Purpose

In the process of continuous casting and rolling of steel plate, due to the influence of rolling equipment and process, there are scratches, inclusions, patches, scabs and pitted surfaces on the surface of steel plate, which will not only affect the corrosion resistance, wear resistance and fatigue strength of steel plate but also may cause production accidents. Therefore, the detection of steel plate surface defect must be strengthened to ensure the production quality of steel plate and the smooth development of industrial construction.

Design/methodology/approach

(1) A steel plate surface defect detection technology based on small datasets is proposed, which can detect multiple surface defects and fill in the blank of scab defect detection. (2) A detection system based on intelligent recognition technology is built. The steel plate images are collected by the front-end monitoring device, then transmitted to the back-end monitoring center and processed by the embedded intelligent algorithms. (3) In order to reduce the impact of external light on the image, an improved Multi-Scale Retinex (MSR) enhancement algorithm based on adaptive weight calculation is proposed, which lays the foundation for subsequent object segmentation and feature extraction. (4) According to the different factors such as the cause and shape, the texture and shape features are combined to classify different defects on the steel plate surface. The defect classification model is constructed and the classification results are recorded and stored, which has certain application value in the field of steel plate surface defect detection. (5) The practicability and effectiveness of the proposed method are verified by comparison with other methods, and the field running tests are conducted based on the equipment commissioning field of China Heavy Machinery Institute.

Findings

When applied to small dataset, the precision of the proposed method is 94.5% and the time is 23.7 ms. In order to compare with deep learning technology, after expanding the image dataset, the precision and detection time of this paper are 0.948 and 24.2 ms, respectively. The proposed method is superior to other traditional image processing and deep learning methods. And the field recognition precision is 91.7%.

Originality/value

In brief, the steel plate surface defect detection technology based on computer vision is effective, but the previous attempts and methods are not comprehensive and the accuracy and detection speed need to be improved. Therefore, a more practical and comprehensive technology is developed in this paper. The main contributions are as follows: (1) A steel plate surface defect detection technology based on small datasets is proposed, which can detect multiple surface defects and fill in the blank of scab defect detection. (2) A detection system based on intelligent recognition technology is built. The steel plate images are collected by the front-end monitoring device, then transmitted to the back-end monitoring center and processed by the embedded intelligent algorithms. (3) In order to reduce the impact of external light on the image, an improved MSR enhancement algorithm based on adaptive weight calculation is proposed, which lays the foundation for subsequent object segmentation and feature extraction. (4) According to the different factors such as the cause and shape, the texture and shape features are combined to classify different defects on the steel plate surface. The defect classification model is constructed and the classification results are recorded and stored, which has certain application value in the field of steel plate surface defect detection. (5) The practicability and effectiveness of the proposed method are verified by comparison with other methods, and the field running tests are conducted based on the equipment commissioning field of China Heavy Machinery Institute.

Details

Engineering Computations, vol. 40 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 17 October 2022

Subhasis Das and Anindya Ghosh

In recent years, rough set theory has evolved as one of the most promising classification techniques. One of the cardinal uses of rough set theory is its application for rule…

Abstract

Purpose

In recent years, rough set theory has evolved as one of the most promising classification techniques. One of the cardinal uses of rough set theory is its application for rule generation. The purpose of this paper is to propose a real-time fabric inspection technique. This work deals with the multi-class classification of fabric defects using rough set theory.

Design/methodology/approach

This technique focuses on the classification of fabric defects using the effective decision rules envisaged by rough set theory. In the proposed work, the six features of 50 images have been used for multiclass classification of fabric defects.

Findings

In this work, 40 images were used for generation of decision rules and 10 unseen images were used for validation out of which nine images are accurately predicted by the proposed technique.

Originality/value

The proposed method accurately identified 9 out of 10 testing defects. The obtained decision rules provide an insight about the classification method which ensures that the prediction accuracy can be improved further by framing more robust decision rules with the help of a large training data set. Thus, with the support of modern computational systems this method is potent in getting recognition from the textile industry as a real-time classification technique.

Details

Research Journal of Textile and Apparel, vol. 27 no. 3
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 24 July 2023

Haonan Fan, Qin Dong and Naixuan Guo

This paper aims to propose a classification method for steel strip surface defects based on a mixed attention mechanism to achieve fast and accurate classification performance…

Abstract

Purpose

This paper aims to propose a classification method for steel strip surface defects based on a mixed attention mechanism to achieve fast and accurate classification performance. The traditional method of classifying surface defects of hot-rolled steel strips has the problems of low recognition accuracy and low efficiency in the industrial complex production environment.

Design/methodology/approach

The authors selected min–max scaling comparison method to filter the training results of multiple network models on the steel strip surface defect data set. Then, the best comprehensive performance model EfficientNet-B0 was refined. Based on this, the authors proposed two mixed attention addition methods, which include squeeze-excitation spatial mixed module and multilayer mixed attention mechanism (MMAM) module, respectively.

Findings

With these two methods, the authors achieved 96.72% and 97.70% recognition accuracy on the steel strip data set after data augmentation for adapting to the complex production environment, respectively. Using the transfer learning method, the EfficientNet-B0 based on MMAM obtained 100% recognition accuracy.

Originality/value

This study not only focuses on improving the recognition accuracy of the network model itself but also considers other performance indicators of the network, which are rarely considered by many researchers. The authors further improve the intelligent production technique and address this issue. Both methods proposed in this paper can be applied to embedded equipment, which can effectively improve steel strip factory production efficiency and reduce material and time loss.

Details

Robotic Intelligence and Automation, vol. 43 no. 4
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 2 March 2023

Kareem Mostafa, Tarek Hegazy, Robert D. Hunsperger and Stepanka Elias

This paper aims to use convolutional neural networks (CNNs) to provide an objective approach to classify deteriorated building assets according to the type and extent of damage…

Abstract

Purpose

This paper aims to use convolutional neural networks (CNNs) to provide an objective approach to classify deteriorated building assets according to the type and extent of damage. This research supports automated inspection of buildings and focuses on roofing elements as one of the most critical and externally distressed elements in buildings.

Design/methodology/approach

In this paper, 5,000+ images of deteriorated roofs from several buildings were collected to design a CNN system that automatically identifies and sizes roofing defects. Experimenting with different CNN formulations, the best accuracy is achieved using two-stage CNNs. The first-stage CNN classifies images into defect/no defect, while the second stage classifies the defected images according to the damage type. Based on the image classification, optimization is used to prioritize roof repairs by maximizing the return from limited rehabilitation funds.

Findings

The developed CNNs reached 95% and 97% accuracy for the first and second phases, respectively, which is higher than achieved in previous literature efforts. Using the proposed model to automate inspection and condition assessment activities proved to be faster than conventional methods. Repair/replace strategy for a case study of 21 campus buildings based on their condition and budgetary constraints was suggested.

Research limitations/implications

Future research includes testing different data acquisition technologies (e.g. infrared imaging), performing severity-based classification and integrating with BIM for defect localization.

Originality/value

This study provides an objective approach to automate asset condition assessment and improve funding decisions using a combination of image analysis and optimization techniques. The proposed approach is applicable toward other asset types and components.

Article
Publication date: 15 June 2023

Liang Gong, Hang Dong, Xin Cheng, Zhenghui Ge and Liangchao Guo

The purpose of this study is to propose a new method for the end-to-end classification of steel surface defects.

Abstract

Purpose

The purpose of this study is to propose a new method for the end-to-end classification of steel surface defects.

Design/methodology/approach

This study proposes an AM-AoN-SNN algorithm, which combines an attention mechanism (AM) with an All-optical Neuron-based spiking neural network (AoN-SNN). The AM enhances network learning and extracts defective features, while the AoN-SNN predicts both the labels of the defects and the final labels of the images. Compared to the conventional Leaky-Integrated and Fire SNN, the AoN-SNN has improved the activation of neurons.

Findings

The experimental findings on Northeast University (NEU)-CLS demonstrate that the proposed neural network detection approach outperforms other methods. Furthermore, the network’s effectiveness was tested, and the results indicate that the proposed method can achieve high detection accuracy and strong anti-interference capabilities while maintaining a basic structure.

Originality/value

This study introduces a novel approach to classifying steel surface defects using a combination of a shallow AoN-SNN and a hybrid AM with different network architectures. The proposed method is the first study of SNN networks applied to this task.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 16 no. 4
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 4 July 2016

Abdullah Almusharraf and Andrew Whyte

Studies on the construction defects and quality deviations have been commissioned and published in many countries, showing the global status of the issues related with…

Abstract

Purpose

Studies on the construction defects and quality deviations have been commissioned and published in many countries, showing the global status of the issues related with construction defects. Therefore, the quality of the adapted practices in construction projects can be improved if the pattern of the sub-task, specifically the quality deviations and construction defects from the requirements and specifications is identified and understood. The purpose of this paper is to improve understanding of the behavior and pattern of the more sensitivity sub-task requirements (STRs) through the anatomy process of a particular task.

Design/methodology/approach

Six criteria have been classified for the levels of the estimated STRs quality deviations. The proposed study classifications were examined through the 3,030 cases of 17 STRs from compression concrete members (i.e. column).

Findings

Most of the STRs were found to be prone to deviations and the sensitivities of the STRs toward deviations and defects are varied across all STRs. The study reveals that three of the 17 STRs were observed as perfect works, ten STRs as acceptable works and four STRs as defective works.

Originality/value

The study found that the sub-task deviation patterns cannot be generalized and must be individually studied to recommend the appropriate proactive measures.

Details

Built Environment Project and Asset Management, vol. 6 no. 3
Type: Research Article
ISSN: 2044-124X

Keywords

Article
Publication date: 30 September 2019

Yupei Wu, Di Guo, Huaping Liu and Yao Huang

Automatic defect detection is a fundamental and vital topic in the research field of industrial intelligence. In this work, the authors develop a more flexible deep learning…

Abstract

Purpose

Automatic defect detection is a fundamental and vital topic in the research field of industrial intelligence. In this work, the authors develop a more flexible deep learning method for the industrial defect detection.

Design/methodology/approach

The authors propose a unified framework for detecting defects in industrial products or planar surfaces based on an end-to-end learning strategy. A lightweight deep learning architecture for blade defect detection is specifically demonstrated. In addition, a blade defect data set is collected with the dual-arm image collection system.

Findings

Numerous experiments are conducted on the collected data set, and experimental results demonstrate that the proposed system can achieve satisfactory performance over other methods. Furthermore, the data equalization operation helps for a better defect detection result.

Originality/value

An end-to-end learning framework is established for defect detection. Although the adopted fully convolutional network has been extensively used for semantic segmentation in images, to the best knowledge of the authors, it has not been used for industrial defect detection. To remedy the difficulties of blade defect detection which has been analyzed above, the authors develop a new network architecture which integrates the residue learning to perform the efficient defect detection. A dual-arm data collection platform is constructed and extensive experimental validation are conducted.

Details

Assembly Automation, vol. 40 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

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