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Article
Publication date: 10 August 2020

Yongzhen Ke, Wenjie Zhao, Shuai Yang, Kai Wang and Jiaying Liu

This paper aims to obtain a texture dental model with real images and improve the rendering effect of the dental model.

Abstract

Purpose

This paper aims to obtain a texture dental model with real images and improve the rendering effect of the dental model.

Design/methodology/approach

The paper proposes a semiautomatic method to construct a realistic dental model with real images based on two-dimensional/three-dimensional (2D/3D) registration. First, a 3D digital dental model and three intraoral images are obtained by a 3D scanner and digital single-lens reflex camera. Second, the camera projection poses for every intraoral images are calculated by using the single-objective optimization algorithm. Third, with camera poses, the preliminary projection texture mapping is performed; besides, the seam between two textures is marked. Finally, the marked regions are fused based on the image pyramid to eliminate obvious seams.

Findings

The paper provides a method to construct a realistic dental model. The method can map three intraoral images to the dental model. The experimental results show that the textured dental model without obvious distortion, dislocation and seams is constructed with simple interactions.

Originality/value

The proposed method can be applied to the digital smile design system to improve the communication efficiency between doctors, patients and technicians.

Details

Engineering Computations, vol. 38 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 12 August 2021

Sven Maricic, Daniela Kovacevic Pavicic, Barbara Ptacnik and Romina Prziklas Druzeta

This study aims to develop a specialized and economically feasible educational model using a combination of conventional approach and additive technology with a precision that…

Abstract

Purpose

This study aims to develop a specialized and economically feasible educational model using a combination of conventional approach and additive technology with a precision that proves to be sufficient for educational use. With the use of computer-aided design/computer-aided manufacturing models in educational stages, the possibility of infectious diseases transmission can be significantly reduced.

Design/methodology/approach

The proposed process involves the planning and development of specialized anatomical three-dimensional (3D) models and associated structures using omnipresent additive technologies. A short survey was conducted among dental students about their knowledge of applying additive technologies in dental medicine and their desire to implement such technologies into existing curricula.

Findings

The results revealed how an educational 3D model can be developed by optimizing the mesh parameters to reduce the total number of elements while maintaining the quality of the geometric structure. The survey results demonstrated that the willingness to adapt to new technologies is increasing (p < 0.001) among students with a higher level of education. A series of recent studies have indicated that the lack of knowledge and the current skill gap remain the most significant barriers to the wider adoption of additive manufacturing.

Practical implications

An economically feasible, realistic anatomical educational model in the field of dental medicine was established. Additive technology is a key pillar of new specialized-knowledge digital skills for the enhancement of dental training.

Originality/value

The novelty of this study is the introduction of a 3D technology for promoting an economically feasible model, without compromising the quality of dental education.

Details

Rapid Prototyping Journal, vol. 27 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 18 February 2022

Kyeong-Mee Park, Jieun Cheong, Seoyul Kim, Wonse Park and Kee-Deog Kim

The purpose of this study is to obtain the optimal three-dimensional (3D) printing condition through the accuracy evaluation of the protective dental splints (PDSs) produced using…

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Abstract

Purpose

The purpose of this study is to obtain the optimal three-dimensional (3D) printing condition through the accuracy evaluation of the protective dental splints (PDSs) produced using 3D printed dental casts under various conditions.

Design/methodology/approach

The dental casts of dentiform were made using the conventional method and three digital methods. The three 3D printers used one or two materials for each, and the density of the material was varied to find the appropriate printing condition. PDSs were fabricated by the same method using vacuum former on conventional dental casts, and 3D printed dental casts. PDSs were mounted on a dentiform, and the accuracy was measured according to the criteria.

Findings

All of the PDSs fabricated using the traditional method showed the highest accuracy, whereas the PDSs made using 3D printed casts showed accuracies that varied with the type of printer, material characteristics and printing density. Achieving the accuracy required for 3D printed dental casts to be used as protective dental devices made with a vacuum former requires appropriate materials and 3D printing density. The findings of this study can be used when making 3D printed models and individual PDSs through intraoral scanning for patients in whom it is difficult to take impressions using traditional methods.

Originality/value

When a digital device is applied to the fabrication of PDSs, it has the advantage of saving time and materials and preventing damage to teeth and periodontal tissue that may occur during the conventional method.

Details

Rapid Prototyping Journal, vol. 28 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 May 2022

Omar Alageel

Three-dimensional (3D) printing technologies have gained attention in dentistry because of their ability to print objects with complex geometries with high precision and accuracy…

Abstract

Purpose

Three-dimensional (3D) printing technologies have gained attention in dentistry because of their ability to print objects with complex geometries with high precision and accuracy, as well as the benefits of saving materials and treatment time. This study aims to explain the principles of the main 3D printing technologies used for manufacturing dental prostheses and devices, with details of their manufacturing processes and characteristics. This review presents an overview of available 3D printing technologies and materials for dental prostheses and devices.

Design/methodology/approach

This review was targeted to include publications pertaining to the fabrication of dental prostheses and devices by 3D printing technologies between 2012 and 2021. A literature search was carried out using the Web of Science, PubMed, Google Scholar search engines, as well as the use of a manual search.

Findings

3D printing technologies have been used for manufacturing dental prostheses and devices using a wide range of materials, including polymers, metals and ceramics. 3D printing technologies have demonstrated promising experimental outcomes for the fabrication of dental prostheses and devices. However, further developments in the materials for fixed dental prostheses are required.

Originality/value

3D printing technologies are effective and commercially available for the manufacturing of polymeric and metallic dental prostheses. Although the printing of dental ceramics and composites for dental prostheses is promising, further improvements are required.

Details

Rapid Prototyping Journal, vol. 28 no. 9
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 17 October 2017

Santosh Kumar Malyala, Ravi Kumar Y. and Aditya Mohan Alwala

This paper aims to present a new design in the area of basal osseointegrated implant (BOI) for oral and maxillofacial surgery using a patient-specific computer-aided design (CAD…

Abstract

Purpose

This paper aims to present a new design in the area of basal osseointegrated implant (BOI) for oral and maxillofacial surgery using a patient-specific computer-aided design (CAD) and additive manufacturing (AM) approach. The BOI was designed and fabricated according to the patient’s specific requirement, of maxilla stabilisation and dental fixation, a capacity not currently available in conventional BOI. The combination of CAD and AM techniques provides a powerful approach for optimisation and realisation of the implant in a design which helps to minimise blood loss and surgery time, translating into better patient outcomes and reduced financial burdens on healthcare providers.

Design/methodology/approach

The current study integrates the capabilities of conventional medical imaging techniques, CAD and metal AM to realise the BOI. The patient’s anatomy was scanned using a 128-slice spiral computed tomography scanner into a standard Digital Imaging and Communication in Medicine (DICOM) data output. The DICOM data are processed using MIMICS software to construct a digital representative patient model to aid the design process, and the final customised implant was designed using Creo software. The final, surgically implanted BOI was fabricated using direct metal laser sintering in titanium (Ti-64).

Findings

The current approach assisted us to design BOI customised to the patient’s unique anatomy to improve patient outcomes. The design realises a nerve relieving option and placement of porous structure at the required area based up on the analysis of patient bone structural data.

Originality/value

The novelty in this work is that developed BOI comprises a patient-specific design that allows for custom fabrication around the patients' nerves, provides structural support to the compromised maxilla and comprises a dual abutment design, with the capacity of supporting fixation of up to four teeth. Conventional BOIs are only available for a signal abutment capable of holding one or two teeth only. Given the customised nature of the design, the concept could easily be extended to explore a greater number of fixation abutments, abutment length/location, adjusted dental fixation size or greater levels of maxilla support. The study highlights the significance of CAD packages to construct patient-specific solution directly from medical imaging data, and the efficiency of metal AM to translate designs into a functional implant.

Details

Rapid Prototyping Journal, vol. 23 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 30 July 2019

Huang-Jan Hsu, Shyh-Yuan Lee, Cho-Pei Jiang and Richard Lin

This study aims to compare the marginal fit, flexural strength and hardness for a ceramic premolar that is constructed using dental computer aided machining (CAM) and…

Abstract

Purpose

This study aims to compare the marginal fit, flexural strength and hardness for a ceramic premolar that is constructed using dental computer aided machining (CAM) and three-dimensional slurry printing (3DSP).

Design/methodology/approach

Dental CAM and 3DSP are used to fabricate a premolar model. To reduce the fabrication time for 3DSP, a new composition of solvent-free slurry is proposed. Before it is fabricated, the dimensions of the green body for the premolar model are enlarged to account for the shrinkage ratio. A two-stage sintering process ensures accurate final dimensions for the premolar model. The surface morphology of the green body and the sintered premolars that are produced using the two methods is then determined using scanning electronic microscopy. The sintered premolars are seated on a stone model to determine the marginal gap using an optical microscope. The hardness and the flexural strength are also measured for the purpose of comparison.

Findings

The developed solvent-free slurry for 3DSP can be used to produce a premolar green body without micro-cracks or delamination. The maximal marginal gap for the sintered premolar parts that are constructed using the green bodies from dental CAM is 98.9 µm and that from 3DSP is 72 µm. Both methods produce a highly dense zirconia premolar using the same sintering conditions. The hardness value for the dental CAM group is 1238.8 HV, which is slightly higher than that for the 3DSP group (1189.4 HV) because there is a difference in the pre-processing of the initial ceramic materials. However, the flexural strength for 3DSP is 716.76 MPa, which is less than the requirement for clinical use.

Originality/value

This study verifies that 3DSP can be used to fabricate a zirconia dental restoration device that is as good as the one that is produced using the dental CAM system and which has a marginal gap that is smaller than the threshold value. The resulting premolar restoration devices that are produced by sintering the green bodies that are produced using 3DSP and dental CAM under the same conditions have a similar hardness value, which is four times greater than that of enamel. The flexural strength of 3DSP does not meet the requirement for clinical use.

Details

Rapid Prototyping Journal, vol. 25 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 13 October 2023

Kai Wang, Jiaying Liu, Shuai Yang, Jing Guo and Yongzhen Ke

This paper aims to automatically obtain the implant parameter from the CBCT images to improve the outcome of implant planning.

Abstract

Purpose

This paper aims to automatically obtain the implant parameter from the CBCT images to improve the outcome of implant planning.

Design/methodology/approach

This paper proposes automatic simulated dental implant positioning on CBCT images, which can significantly improve the efficiency of implant planning. The authors introduce the fusion point calculation method for the missing tooth's long axis and root axis based on the dental arch line used to obtain the optimal fusion position. In addition, the authors proposed a semi-interactive visualization method of implant parameters that be automatically simulated by the authors' method. If the plan does not meet the doctor's requirements, the final implant plan can be fine-tuned to achieve the optimal effect.

Findings

A series of experimental results show that the method proposed in this paper greatly improves the feasibility and accuracy of the implant planning scheme, and the visualization method of planting parameters improves the planning efficiency and the friendliness of system use.

Originality/value

The proposed method can be applied to dental implant planning software to improve the communication efficiency between doctors, patients and technicians.

Details

Engineering Computations, vol. 40 no. 9/10
Type: Research Article
ISSN: 0264-4401

Keywords

Open Access
Article
Publication date: 1 August 2019

Fusong Yuan, Yao Sun, Lei Zhang and Yuchun Sun

The purpose of this paper is to establish a chair-side design and production method for a tooth-supported fixed implant guide and to evaluate its accuracy.

Abstract

Purpose

The purpose of this paper is to establish a chair-side design and production method for a tooth-supported fixed implant guide and to evaluate its accuracy.

Design/methodology/approach

Three-dimensional (3D) data of the alveolar ridge, adjacent teeth and antagonistic teeth were acquired from models of the edentulous area of 30 patients. The implant guides were then constructed using self-developed computer-aided design software and chair-side fused deposition modelling 3D-printing and positioned on a dental model. A model scanner was used to acquire 3D data of the positioned implant guides, and the overall error was then evaluated.

Findings

The overall error was 0.599 ± 0.146 mm (n = 30). One-way ANOVA revealed no statistical differences among the 30 implant guides. The gap between the occlusal surface of the teeth covering and the tissue surface of the implant guide was measured. The maximum gap after positioning of the implant guide was 0.341 mm (mean, 0.179 ± 0.019 mm). The implanted axes of the printed implant guide and designed guide were compared in terms of overall, lateral and angular error, which were 0.104 ± 0.004 mm, 0.097 ± 0.003 mm, and 2.053° ± 0.017°, respectively.

Originality/value

The results of this study demonstrated that the accuracy of a new chair-side tooth-supported fixed implant guide can satisfy clinical requirements.

Details

Rapid Prototyping Journal, vol. 25 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 14 January 2014

Yunfeng Liu, Wenqing Liao, Guangsheng Jin, Quanming Yang and Wei Peng

– The purpose is to realize precise apicoectomy with less surgical risk and improved quality and efficiency.

Abstract

Purpose

The purpose is to realize precise apicoectomy with less surgical risk and improved quality and efficiency.

Design/methodology/approach

First, the procedure of precise apicoectomy based on additive manufacturing (AM) and digital design is proposed. With CT images of the patient's oral, a 3D model of alveolar bone and teeth is reconstructed, and based on this model, the infected tissue and enclosed root tip can be determined. Thus, a surgical plan can be created based on clear anatomical relationships and minimal negative constraints, which will then determine the drill position, direction and depth, as well as the resection length of root tip. With this plan, a surgical guide design is performed via a composite model from reversed plaster models and hard tissue models from CT, and accessory tools including drill with stop plane and handle are also selected. With the surgical guide, the virtual plan in the computer can be realized in the clinic.

Findings

With this methodology, the dentist can perform root-end resection with greater accuracy, save more than 30 percent of operatory time, and the discomfort to the patient is reduced to a minimum.

Practical implications

The proposed methodology has been used in ten cases for root-end resections. In fact, this method of designing a computer-based treatment plan with a 3D model of a patient and applying it in the clinic through guiding tools can be used in other surgeries, such as orthognathic surgery or osteotomy.

Originality/value

This case report illustrates that with AM and digital design methods, optimal operational plans can be designed and realized for apicoectomy, and the quality and efficiency of clinical surgery are greatly improved compared with conventional methods.

Details

Rapid Prototyping Journal, vol. 20 no. 1
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 8 August 2018

Hu Chen, Hong Li, Fei Lin, Yi-Jiao Zhao, Yu-Jiao Guo, Xin-yue Zhang, Yong Wang and Peijun Lyu

This paper aims to use cone-beam computed tomography (CBCT) and computer-aided design/3D printing technology to design and fabricate a drill guide template for access cavity…

Abstract

Purpose

This paper aims to use cone-beam computed tomography (CBCT) and computer-aided design/3D printing technology to design and fabricate a drill guide template for access cavity preparation of permanent molars, and conduct a preliminary evaluation of its effectiveness.

Design/methodology/approach

CBCT scans were performed on two permanent maxillary first molars extracted due to periodontitis. Based on the scans, guide templates of access cavities were designed. The angle of the guiding cylinders was determined based on the direction of the long axis of the tooth. A 3D resin printer with high resolution was used to print the guide templates. The printed guide templates were used by a dentist with specialized clinical experience to perform access cavity preparation in a dental simulator. Then the prepared access cavities were scanned again by CBCT, and scan data were compared to the design data.

Findings

The 3D printed drill guide template had a close fit with the extracted tooth fit. The access cavity prepared using the guide template enabled the removal of the pulp chamber roof, and formed a straight-line access. Points were selected for measurement at regularly spaced intervals of 0.5 mm along the side wall of the access cavity. The mean deviation between the actual access cavities of the two permanent maxillary first molars and the designed cavities was less than 0.1 mm, with a maximum deviation of about 0.5 mm, showing a good conformance between the actual cavity and the designed cavity.

Originality/value

A drill guide template was designed and fabricated by 3D printing technology, which easily guided burs to complete the access cavity preparation work forming an ideal cavity shape with satisfying accuracy, and thus may reduce the complications during pulp chamber entry.

Details

Rapid Prototyping Journal, vol. 24 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

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