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Article
Publication date: 23 November 2022

Chetan Jalendra, B.K. Rout and Amol Marathe

Industrial robots are extensively used in the robotic assembly of rigid objects, whereas the assembly of flexible objects using the same robot becomes cumbersome and challenging…

Abstract

Purpose

Industrial robots are extensively used in the robotic assembly of rigid objects, whereas the assembly of flexible objects using the same robot becomes cumbersome and challenging due to transient disturbance. The transient disturbance causes vibration in the flexible object during robotic manipulation and assembly. This is an important problem as the quick suppression of undesired vibrations reduces the cycle time and increases the efficiency of the assembly process. Thus, this study aims to propose a contactless robot vision-based real-time active vibration suppression approach to handle such a scenario.

Design/methodology/approach

A robot-assisted camera calibration method is developed to determine the extrinsic camera parameters with respect to the robot position. Thereafter, an innovative robot vision method is proposed to identify a flexible beam grasped by the robot gripper using a virtual marker and obtain the dimension, tip deflection as well as velocity of the same. To model the dynamic behaviour of the flexible beam, finite element method (FEM) is used. The measured dimensions, tip deflection and velocity of a flexible beam are fed to the FEM model to predict the maximum deflection. The difference between the maximum deflection and static deflection of the beam is used to compute the maximum error. Subsequently, the maximum error is used in the proposed predictive maximum error-based second-stage controller to send the control signal for vibration suppression. The control signal in form of trajectory is communicated to the industrial robot controller that accommodates various types of delays present in the system.

Findings

The effectiveness and robustness of the proposed controller have been validated using simulation and experimental implementation on an Asea Brown Boveri make IRB 1410 industrial robot with a standard low frame rate camera sensor. In this experiment, two metallic flexible beams of different dimensions with the same material properties have been considered. The robot vision method measures the dimension within an acceptable error limit i.e. ±3%. The controller can suppress vibration amplitude up to approximately 97% in an average time of 4.2 s and reduces the stability time up to approximately 93% while comparing with control and without control suppression time. The vibration suppression performance is also compared with the results of classical control method and some recent results available in literature.

Originality/value

The important contributions of the current work are the following: an innovative robot-assisted camera calibration method is proposed to determine the extrinsic camera parameters that eliminate the need for any reference such as a checkerboard, robotic assembly, vibration suppression, second-stage controller, camera calibration, flexible beam and robot vision; an approach for robot vision method is developed to identify the object using a virtual marker and measure its dimension grasped by the robot gripper accommodating perspective view; the developed robot vision-based controller works along with FEM model of the flexible beam to predict the tip position and helps in handling different dimensions and material types; an approach has been proposed to handle different types of delays that are part of implementation for effective suppression of vibration; proposed method uses a low frame rate and low-cost camera for the second-stage controller and the controller does not interfere with the internal controller of the industrial robot.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 8 October 2018

Franciszek Dul

The purpose of the paper is to analyze the active suppression of the aeroelastic vibrations of ailerons with strongly nonlinear characteristics by neural network/reinforcement…

Abstract

Purpose

The purpose of the paper is to analyze the active suppression of the aeroelastic vibrations of ailerons with strongly nonlinear characteristics by neural network/reinforcement learning (NN/RL) control method and comparing it with the classic robust methods of suppression.

Design/methodology/approach

The flexible wing and aileron with hysteresis nonlinearity is treated as a plant-controller system and NN/RL and robust controller are used to suppress the nonlinear aeroelastic vibrations of aileron. The simulation approach is used for analyzing the efficiency of both types of methods in suppressing of such vibrations.

Findings

The analysis shows that the NN/RL controller is able to suppress the nonlinear vibrations of aileron much better than linear robust method, although its efficiency depends essentially on the NN topology as well as on the RL strategy.

Research limitations/implications

Only numerical analysis was carried out; thus, the proposed solution is of theoretical value, and its application to the real suppression of aeroelastic vibrations requires further research.

Practical implications

The work shows the NN/RL method has a great potential in improving suppression of highly nonlinear aeroelastic vibrations, opposed to the classical robust methods that probably reach their limits in this area.

Originality/value

The work raises the questions of controllability of the highly nonlinear aeroelastic systems by means of classical robust and NN/RL methods of control.

Details

Aircraft Engineering and Aerospace Technology, vol. 91 no. 3
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 8 February 2022

Chetan Jalendra, B.K. Rout and Amol Marathe

Industrial robots are extensively deployed to perform repetitive and simple tasks at high speed to reduce production time and improve productivity. In most cases, a compliant…

Abstract

Purpose

Industrial robots are extensively deployed to perform repetitive and simple tasks at high speed to reduce production time and improve productivity. In most cases, a compliant gripper is used for assembly tasks such as peg-in-hole assembly. A compliant mechanism in the gripper introduces flexibility that may cause oscillation in the grasped object. Such a flexible gripper–object system can be considered as an under-actuated object held by the gripper and the oscillations can be attributed to transient disturbance of the robot itself. The commercially available robots do not have a control mechanism to reduce such induced vibration. Thus, this paper aims to propose a contactless vision-based approach for vibration suppression which uses a predictive vibrational amplitude error-based second-stage controller.

Design/methodology/approach

The proposed predictive vibrational amplitude error-based second-stage controller is a real-time vibration control strategy that uses predicted error to estimate the second-stage controller output. Based on controller output, input trajectories were estimated for the internal controller of the robot. The control strategy efficiently handles the system delay to execute the control input trajectories when the oscillating object is at an extreme position.

Findings

The present controller works along with the internal controller of the robot without any interruption to suppress the residual vibration of the object. To demonstrate the robustness of the proposed controller, experimental implementation on Asea Brown Boveri make industrial robot (IRB) 1410 robot with a low frame rate camera has been carried out. In this experiment, two objects have been considered that have a low (<2.38 Hz) and high (>2.38 Hz) natural frequency. The proposed controller can suppress 95% of vibration amplitude in less than 3 s and reduce the stability time by 90% for a peg-in-hole assembly task.

Originality/value

The present vibration control strategy uses a camera with a low frame rate (25 fps) and the delays are handled intelligently to favour suppression of high-frequency vibration. The mathematical model and the second-stage controller implemented suppress vibration without modifying the robot dynamical model and the internal controller.

Details

Industrial Robot: the international journal of robotics research and application, vol. 49 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 17 October 2008

Zhihui Gao, Chao Yun and Yushu Bian

The purpose of this paper is to examine a new idea of vibration control which minimizes joint‐torques and suppresses vibration of the flexible redundant manipulator.

Abstract

Purpose

The purpose of this paper is to examine a new idea of vibration control which minimizes joint‐torques and suppresses vibration of the flexible redundant manipulator.

Design/methodology/approach

Using the kinematics redundancy feature of the flexible redundant manipulator, the self‐motion in the joint space can be properly chosen to both suppress vibration and minimize joint‐torques.

Findings

The study shows that the flexible redundant manipulator still has the second optimization feature on the premise of vibration suppression. The second optimization feature can be used to minimize joint‐torques on the premise of vibration suppression.

Research limitations/implications

To a flexible redundant manipulator, its joint‐torques and vibration can be reduced simultaneously via its kinematics redundancy feature.

Practical implications

The method and algorithm discussed in the paper can be used to minimize joint‐torques and suppress vibration for the flexible redundant manipulator.

Originality/value

The paper contributes to the study on improving dynamic performance of the flexible redundant manipulator via its kinematics redundancy feature. The second optimization capability of the flexible redundant manipulator is discovered and used to both minimize joint‐torques and suppress vibration.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 1 no. 4
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 31 May 2022

Yong Tian, Xiang Yue, Lin Wang and Yan Feng

The paper aims to reduce the low-frequency resonance and residual vibration of the robot during the operation, improve the working accuracy and efficiency. A reduced weight and…

Abstract

Purpose

The paper aims to reduce the low-frequency resonance and residual vibration of the robot during the operation, improve the working accuracy and efficiency. A reduced weight and large load-to-weight ratio can improve the practical application of a collaborative robot. However, flexibility caused by the reduced weight and large load-to-weight ratio leads to low-frequency resonance and residual vibration during the operation of the robot, which reduces the working accuracy and efficiency. The vibrations of the collaborative robot are suppressed using a modified trajectory-planning method.

Design/methodology/approach

A rigid-flexible coupling dynamics model of the collaborative robot is established using the finite element and Lagrange methods, and the vibration equation of the robot is derived. Trajectory planning is performed with the excitation force as the optimization objective, and the trajectory planning method is modified to reduce the vibration of the collaborative robot and ensure the precision of the robot terminal.

Findings

The vibration amplitude is reduced by 80%. The maximum torque amplitude of the joint before the vibration suppression reaches 50 N·m. After vibration suppression, the maximum torque amplitude of the joint is 10 N·m, and the resonance phenomenon is eliminated during the operation process. Consequently, the effectiveness of the modified trajectory planning method is verified, where the vibration and residual vibration in the movement of the collaborative robot are significantly reduced, and the positioning accuracy and working efficiency of the robot are improved.

Originality/value

This method can greatly reduce the vibration and residual vibration of the collaborative robot, improve the positioning accuracy and work efficiency and promote the rapid application and development of collaborative robots in the industrial and service fields.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 10 May 2023

Yanbiao Zou, Tao Liu, Tie Zhang and Hubo Chu

This paper aims to propose a learning exponential jerk trajectory planning to suppress the residual vibrations of industrial robots.

Abstract

Purpose

This paper aims to propose a learning exponential jerk trajectory planning to suppress the residual vibrations of industrial robots.

Design/methodology/approach

Based on finite impulse response filter technology, a step signal with a proper amplitude first passes through two linear filters and then performs exponential filter shaping to obtain an exponential jerk trajectory and cancel oscillation modal. An iterative learning strategy designed by gradient descent principle is used to adjust the parameters of exponential filter online and achieve the maximum vibration suppression effect.

Findings

By building a SCARA robot experiment platform, a series of contrast experiments are conducted. The results show that the proposed method can effectively suppress residual vibration compared to zero vibration shaper and zero vibration and derivative shaper.

Originality/value

The idea of the adopted iterative leaning strategy is simple and reduces the computing power of the controller. A cheap acceleration sensor is available because it just needs to measure vibration energy to feedback. Therefore, the proposed method can be applied to production practice.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 October 2005

Qinglei Hu and Guangfu Ma

To provide an approach to vibration reduction of flexible spacecraft which operates in the presence of various disturbances, model uncertainty and control input non‐linearities…

1031

Abstract

Purpose

To provide an approach to vibration reduction of flexible spacecraft which operates in the presence of various disturbances, model uncertainty and control input non‐linearities during attitude control for spacecraft designers, which can help them analyze and design the attitude control system.

Design/methodology/approach

The new approach integrates the technique of active vibration suppression and the method of variable structure control. The design process is twofold: first design of the active vibration controller by using piezoelectric materials to add damping to the structures in certain critical modes in the inner feedback loop, and then a second feedback loop designed using the variable structure output feedback control (VSOFC) to slew the spacecraft and satisfy the pointing requirements.

Findings

Numerical simulations for the flexible spacecraft show that the precise attitude control and vibration suppression can be accomplished using the derived vibration attenuator and attitude control controller.

Research limitations/implications

Studies on how to control the flywheel (motor) under the action of the friction are left for future work.

Practical implications

An effective method is proposed for the spacecraft engineers planning to design attitude control system for actively suppressing the vibration and at the same time quickly and precisely responding to the attitude control command.

Originality/value

This paper fulfills a useful source of theoretical analysis for the attitude control system design and offers practical help for the spacecraft designers.

Details

Aircraft Engineering and Aerospace Technology, vol. 77 no. 5
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 1 September 2006

Qinglei Hu

To provide an approach to active vibration reduction of flexible spacecraft actuated by on‐off thrusters during attitude control for spacecraft designers, which can help them…

Abstract

Purpose

To provide an approach to active vibration reduction of flexible spacecraft actuated by on‐off thrusters during attitude control for spacecraft designers, which can help them analysis and design the attitude control system.

Design/methodology/approach

The new approach includes attitude controller acting on the rigid hub, designed by using pulse‐width pulse‐frequency modulation integrated with component command technique, and the piezoelectric material elements as sensors/actuators bonded on the surface of the beam appendages for active vibration suppression of flexible appendages, designed by optimal positive position feedback (OPPF) control technique. The OPPF compensator is devised by setting up a cost function to be minimized by feedback gains, which are subject to the stability criterion at the same time, and an extension to the conventional positive position feedback control design approach is investigated.

Findings

Numerical simulations for the flexible spacecraft show that the precise attitude control and vibration suppression can be accomplished using the derived vibration attenuator and attitude control controller.

Research limitations/implications

Studies on how to control the on‐off actuated system under impulse disturbances are left for future work.

Practical implications

An effective method is proposed for the spacecraft engineers planning to design attitude control system for actively suppressing the vibration and at the same time quickly and precisely responding to the attitude control command.

Originality/value

The advantage in this scheme is that the controllers are designed separately, allowing the two objectives to be satisfied independently of one another. It fulfils a useful source of theoretical analysis for the attitude control system design and offers practical help for the spacecraft designers.

Details

Aircraft Engineering and Aerospace Technology, vol. 78 no. 5
Type: Research Article
ISSN: 0002-2667

Keywords

Open Access
Article
Publication date: 18 April 2024

Yaxing Ren, Ren Li, Xiaoying Ru and Youquan Niu

This paper aims to design an active shock absorber scheme for use in conjunction with a passive shock absorber to suppress the horizontal vibration of elevator cars in a smaller…

Abstract

Purpose

This paper aims to design an active shock absorber scheme for use in conjunction with a passive shock absorber to suppress the horizontal vibration of elevator cars in a smaller range and shorter time. The developed active shock absorber will also improve the safety and comfort of passengers driving in ultra-high-speed elevators.

Design/methodology/approach

A six-degree of freedom dynamic model is established according to the position and condition of the car. Then the active shock absorber and disturbance compensation-based adaptive control scheme are designed and simulated in MATLAB/Simulink. The results are analysed and compared with the traditional shock absorber.

Findings

The results show that, compared with traditional spring-based passive damping systems, the designed active shock absorber can reduce vibration displacement by 60%, peak acceleration by 50% and oscillation time by 2/3 and is more robust to different spring stiffness, damping coefficient and load.

Originality/value

The developed active shock absorber and its control algorithm can significantly reduce vibration amplitude and converged time. It can also adjust the damping strength according to the actual load of the elevator car, which is more suitable for high-speed elevators.

Details

Journal of Intelligent Manufacturing and Special Equipment, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2633-6596

Keywords

Article
Publication date: 1 March 2021

S. D. Farahani and Amir Hossein Rabiee

In this study, for the first time, the efficacy of control rods for full suppression of vortex-induced vibrations (VIV) and galloping of an elastically supported rigid square…

Abstract

Purpose)

In this study, for the first time, the efficacy of control rods for full suppression of vortex-induced vibrations (VIV) and galloping of an elastically supported rigid square cylinder that vibrates freely in the cross-flow direction is investigated.

Design/methodology/approach

To this aim, two small control rods are placed at constant angles of ± 45° relative to the horizontal axis and then the influence of diameter and spacing ratios on the oscillation and hydrodynamic response along with the vortex structure behind the cylinder is evaluated in the form of nine different cases in both VIV and galloping regions.

Findings

The performed simulations show that using the configuration presented in this study results in full VIV suppression for the spacing ratios G/D = 0.5, 1 and 1.5 at the diameter ratios d/D = 0.1, 0.2 and 0.3 (D: diameter of square cylinder, G: distance between rods and cylinder, d: diameter of rods). On the contrary, a perfect attenuation of galloping is only achieved at the largest diameter (d/D = 0.3) and the smallest spacing ratio (G/D = 0.5). In general, for both VIV and galloping regions, with increasing diameter ratio and decreasing spacing ratio, the effect of the control rods wake in the vortex street of square cylinder gradually increases. This trend carries on to the point where the vortex shedding is completely suppressed and only the symmetric wake of control rods is observed.

Originality/value

So far, the effect of rod control on VIV of a square cylinder and its amplitude of oscillations has not been investigated.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 12
Type: Research Article
ISSN: 0961-5539

Keywords

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