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Article
Publication date: 7 June 2021

Royal Madan and Shubhankar Bhowmick

The purpose of this study is to investigate Thermo-mechanical limit elastic speed analysis of functionally graded (FG) rotating disks with the temperature-dependent material…

Abstract

Purpose

The purpose of this study is to investigate Thermo-mechanical limit elastic speed analysis of functionally graded (FG) rotating disks with the temperature-dependent material properties. Three different material models i.e. power law, sigmoid law and exponential law, along with varying disk profiles, namely, uniform thickness, tapered and exponential disk was considered.

Design/methodology/approach

The methodology adopted was variational principle wherein the solution was obtained by Galerkin’s error minimization principle. The Young’s modulus, coefficient of thermal expansion and yield stress variation were considered temperature-dependent.

Findings

The study shows a substantial increase in limit speed as disk profiles change from uniform thickness to exponentially varying thickness. At any radius in a disk, the difference in von Mises stress and yield strength shows the remaining stress-bearing capacity of material at that location.

Practical implications

Rotating disks are irreplaceable components in machinery and are used widely from power transmission assemblies (for example, gas turbine disks in an aircraft) to energy storage devices. During operations, these structures are mainly subjected to a combination of mechanical and thermal loadings.

Originality/value

The findings of the present study illustrate the best material models and their grading index, desired for the fabrication of uniform, as well as varying FG disks. Finite element analysis has been performed to validate the present study and good agreement between both the methods is seen.

Details

Aircraft Engineering and Aerospace Technology, vol. 93 no. 4
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 26 January 2023

Royal Madan, Shubhankar Bhowmick, Lazreg Hadji and Ali Alnujaie

In this work, the effect of porosity volume fraction, porosity types, material grading index, variable disk profiles and aspect ratio on disk performance was studied by performing…

Abstract

Purpose

In this work, the effect of porosity volume fraction, porosity types, material grading index, variable disk profiles and aspect ratio on disk performance was studied by performing limit elastic speed analysis of functionally graded porous rotating disks (PFGM) under thermo-mechanical loading.

Design/methodology/approach

The composition change was varied by employing the power law function. The thermo-mechanical properties of PFGM such as Young's modulus and yield strength were estimated using modified rule of mixture, for density and coefficient of thermal expansion rule of mixture was used. The even and uneven distribution of porosity in a disk was taken as uniform, symmetrical, inner maximum and outer maximum. The problem was then solved with the help of the variational principle and Galerkin's error minimization theory.

Findings

The research reveals that the grading parameter, disk geometry and porosity distribution have a significant impact on the limit elastic speed in comparison to the aspect ratio.

Practical implications

The study determines a range of operable speeds for porous and non-porous disk profiles that the industry can utilize to estimate structural performance.

Originality/value

A finite element investigation was conducted to validate the findings of the present study. Limit elastic analysis of porous FG disks under thermo-mechanical loading has not been studied before.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 11 August 2022

Royal Madan and Shubhankar Bhowmick

The purpose of this study is to investigate the performance of disks that can be increased by functionally grading the disk in the radial direction; there are several but distinct…

Abstract

Purpose

The purpose of this study is to investigate the performance of disks that can be increased by functionally grading the disk in the radial direction; there are several but distinct categories of literature that pertain to the fabrication of disk in the thickness direction, but to the best of the authors’ knowledge, no study has been conducted yet, in which gradient composition changes radially.

Design/methodology/approach

A powder metallurgy technique was used for the fabrication of Al-SiC-based, three-and five-layered functionally graded (FG) disk. The variation of volume fraction of reinforcement particles (SiC) in a disk changes radially. Finite element analysis has been performed to investigate stress distribution in a layered disk.

Findings

The microstructural investigation was carried out under an optical microscope and scanning electron microscopy integrated with EDS, confirming a uniform distribution of SiC in the matrix (Al). Interface microstructure indicates a successful fabrication of FG material because the transition is uniform in the graded layer without any development of crack or void at the interface. The grain size in the layers decreases with the addition of SiC particles. Additionally, the disk hardness increases as the SiC composition in the layer increases.

Practical implications

An FG disk can be used in a wide range of machinery, from power transmission assemblies to energy storage devices (e.g. flywheel, gears, rotors and disk brake).

Originality/value

The proposed powder metallurgy technique could be used in industries for the fabrication of simple to complicated geometries with FG properties.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 2
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 26 December 2022

Lakshman Sondhi, Rakesh Kumar Sahu, Shubhankar Bhowmick and Royal Madan

The purpose of this study was to perform thermo-mechanical deformation and stress analysis in a functionally graded (FG) hollow cylinder considering steady-state temperature…

Abstract

Purpose

The purpose of this study was to perform thermo-mechanical deformation and stress analysis in a functionally graded (FG) hollow cylinder considering steady-state temperature distribution under the effect of rotation, gravity and constant heat generation.

Design/methodology/approach

Navier's equation was used to solve the problem, and the obtained results were validated with benchmarks found to be in excellent agreement. The variation of temperature and other material properties such as Young's modulus, density, thermal expansion coefficient and thermal conductivity varied radially as per power-law variation.

Findings

The effect of rotation was found to be vital compared to gravity and heat generation when compared individually and in combination. The results of displacement and stresses were presented for varying grading indices.

Practical implications

FG cylinders have huge industrial applications as it opens the possibility of developing structures with a high strength/weight ratio. The present study will benefit industries in identifying the effective grading index that can be used by industries for fabricating FG structures.

Originality/value

The effect of rotation, body force and heat generation on a cylindrical body has not been studied before. Furthermore, the combined effect of rotation, body force and heat generation has been studied to understand the behaviour of cylinders operating under similar conditions.

Details

International Journal of Structural Integrity, vol. 14 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 18 November 2019

Royal Madan, Kashinath Saha and Shubhankar Bhowmick

The limit elastic speed of rotating disk is an important design criterion, as it defines the limit before onset of yielding initiates. The purpose of this paper is to establish…

Abstract

Purpose

The limit elastic speed of rotating disk is an important design criterion, as it defines the limit before onset of yielding initiates. The purpose of this paper is to establish the limit elastic speeds for S-FG disks and report the stresses induced at such speeds.

Design/methodology/approach

For S-FGM disk, effective Young’s modulus is calculated using modified rule of mixture and subsequently effective yield stress is also calculated by taking into consideration of stress-strain transfer ratio. The S-FGM disk is subject to centrifugal loading and the stress and deformation characteristics are investigated using variational principle wherein the solution is obtained by Galerkin’s error minimization principle. Based on von-Mises yield criteria, equivalent stress is calculated at different angular speeds till the equivalent stress at any given location in the disk attains the value of effective yield stress at the given location (location of yield initiation). This defines the limit elastic speed for the S-FGM disk (for given n).

Findings

The limit elastic speed of S-FGM disks for a range of grading index (n) and corresponding stresses within the disk are reported. Results are reported for uniform disks of different aspect ratio and the results reported could be used as practical design data.

Practical implications

Functional grading of material in structures opens a new horizon to explore the possibility of manufacturing high strength component at low weight. Material grading plays a significant role in achieving desired material properties, and literature review reveals reporting of numerous grading functions to approximate material distribution in structure.

Originality/value

The work has not been addressed earlier and findings provide a pioneering insight into the performance of S-FG disks.

Details

World Journal of Engineering, vol. 16 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 15 December 2023

Sanjay Kumar Singh, Lakshman Sondhi, Rakesh Kumar Sahu and Royal Madan

The purpose of the study is to perform elastic stress and deformation analysis of a functionally graded hollow disk under different conditions (rotation, gravity, internal…

Abstract

Purpose

The purpose of the study is to perform elastic stress and deformation analysis of a functionally graded hollow disk under different conditions (rotation, gravity, internal pressure, temperature with variable heat generation) and their combinations.

Design/methodology/approach

The classical method of solution, Navier's equation, is used to solve the governing equation. The analysis considers thermal and mechanical boundary conditions and takes into account the variation of material properties according to a power law function of the radius of the disk and grading parameter.

Findings

The findings of the study reveal distinct trends and behaviors based on different grading parameters. The influence of gravity is found to be negligible, resulting in similar patterns to the pure rotation case. Variable heat generation introduces non-linear temperature profiles and higher displacements, with stress values influenced by grading parameters.

Practical implications

The study provides valuable insights into the behavior of displacement and stresses in hollow disks, offering a deeper understanding of their mechanical response under varying conditions. These insights can be useful in the design and analysis of functionally graded hollow disks in various engineering applications.

Originality/value

The originality and value of this study lies in the consideration of various loading combinations of rotation, gravity, internal pressure and temperature with variable heat generation. Furthermore, the study of effect of various angular rotations, temperatures and pressures expands the understanding of the mechanical behavior of such structures, contributing to the existing body of knowledge in the field.

Details

International Journal of Structural Integrity, vol. 15 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 26 July 2013

Ali Belhocine and Mostefa Bouchetara

The main purpose of this study is to analyse the thermomechanical behavior of the dry contact between the brake disc and pads during the braking phase.

Abstract

Purpose

The main purpose of this study is to analyse the thermomechanical behavior of the dry contact between the brake disc and pads during the braking phase.

Design/methodology/approach

The simulation strategy is based on computer code ANSYS11. The modeling of transient temperature in the disc is actually used to identify the factor of geometric design of the disc to install the ventilation system in vehicles. The thermal‐structural analysis is then used coupling to determine the deformation and the Von Mises stress established in the disc, the contact pressure distribution in pads.

Findings

The analysis results showed that temperature field and stress field in the process of braking phase were fully coupled.

Originality/value

The results are satisfactory when compared with those of the specialized literature.

Details

International Journal of Clothing Science and Technology, vol. 25 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 17 August 2020

Ali Belhocine and Oday Ibraheem Abdullah

This study aims to investigate numerically a thermomechanical behavior of disc brake using ANSYS 11.0 which applies the finite element method (FEM) to solve the transient thermal…

Abstract

Purpose

This study aims to investigate numerically a thermomechanical behavior of disc brake using ANSYS 11.0 which applies the finite element method (FEM) to solve the transient thermal analysis and the static structural sequentially with the coupled method. Computational fluid dynamics analysis will help the authors in the calculation of the values of the heat transfer (h) that will be exploited in the transient evolution of the brake disc temperatures. Finally, the model resolution allows the authors to visualize other important results of this research such as the deformations and the Von Mises stress on the disc, as well as the contact pressure of the brake pads.

Design/methodology/approach

A transient finite element analysis (FEA) model was developed to calculate the temperature distribution of the brake rotor with respect to time. A steady-state CFD model was created to obtain convective heat transfer coefficients (HTC) that were used in the FE model. Because HTCs are dependent on temperature, it was necessary to couple the CFD and FEA solutions. A comparison was made between the temperature of full and ventilated brake disc showing the importance of cooling mode in the design of automobile discs.

Findings

These results are quite in good agreement with those found in reality in the brake discs in service and those that may be encountered before in literature research investigations of which these will be very useful for engineers and in the design field in the vehicle brake system industry. These are then compared to experimental results obtained from literatures that measured ventilated discs surface temperatures to validate the accuracy of the results from this simulation model.

Originality/value

The novelty of the work is the application of the FEM to solve the thermomechanical problem in which the results of this analysis are in accordance with the realized and in the current life of the braking phenomenon and in the brake discs in service thus with the thermal gradients and the phenomena of damage observed on used discs brake.

Details

World Journal of Engineering, vol. 17 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 27 July 2018

V.R. Manthena, G.D. Kedar and K.C. Deshmukh

The purpose of this paper is to determine the temperature distribution of a thin rectangular plate made of thermosensitive functionally graded (FG) material. By finding out…

Abstract

Purpose

The purpose of this paper is to determine the temperature distribution of a thin rectangular plate made of thermosensitive functionally graded (FG) material. By finding out thermal deflection and stress resultants, the thermal stresses have been obtained and analyzed.

Design/methodology/approach

Initially, the rectangular plate is kept at the surrounding temperature. The upper, lower and two parallel sides (y=0, b and z=0, c) are thermally insulated, while other parallel sides (x=0, a) are given convective-type heating, that is, the rate of change of the temperature of the rectangular plate is proportional to the difference between its own temperature and the surrounding temperature. The non-linear heat conduction equation has been converted to linear form by introducing Kirchhoff’s variable transformation and the resultant heat conduction equation is solved by integral transform technique with hyperbolic varying point heat source.

Findings

A mathematical model is prepared for FG ceramic–metal-based material, in which alumina is selected as the ceramic and nickel as the metal. The thermal deflection and thermal stresses have been obtained for the homogeneous and nonhomogeneous materials. The results are illustrated numerically and depicted graphically for comparison. During this study, one observed that variations are seen in the stresses, due to the variation in the inhomogeneity parameters.

Research limitations/implications

The paper is constructed purely on theoretical mathematical modeling by considering various parameters and functions.

Practical implications

This type of theoretical analysis may be useful in high-temperature environments like nuclear components, spacecraft structural members, thermal barrier coatings, etc., as the effect of temperature and evaluation of temperature-dependent and nonhomogeneous material properties plays a vital role for accurate and reliable structural analysis.

Originality/value

In this paper, the authors have used thermal deflection and resultant stresses to determine the thermal stresses of a thin rectangular plate with temperature- and spatial variable-dependent material properties which is a new and novel contribution to the field.

Details

Multidiscipline Modeling in Materials and Structures, vol. 14 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 30 September 2019

Abdessalem Hajlaoui, Elouni Chebbi, Mondher Wali and Fakhreddine Dammak

This paper aims to study the static behavior of carbon nanotubes (CNTs) reinforced functionally graded shells using an efficient solid-shell element with parabolic transverse…

82

Abstract

Purpose

This paper aims to study the static behavior of carbon nanotubes (CNTs) reinforced functionally graded shells using an efficient solid-shell element with parabolic transverse shear strain. Four different types of reinforcement along the thickness are considered.

Design/methodology/approach

Furthermore, the developed solid-shell element allows an efficient and accurate analysis of CNT-reinforced functionally graded shells under linear static conditions.

Findings

The validity and accuracy of the developed solid-shell element are illustrated through the solution of deflection and stress distribution problems of shell structures taken from the literature. The influences of some geometrical and material parameters on the static behavior of shell structures are discussed.

Originality/value

The finite element formulation is based on a modified first-order enhanced solid-shell element formulation with an imposed parabolic shear strain distribution through the shell thickness in the compatible strain part. This formulation guarantees a zero transverse shear stress on the top and bottom surfaces of the shell and the shear correction factors is no longer needed.

Details

Engineering Computations, vol. 37 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

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