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Article
Publication date: 28 July 2020

Zheng Zhang, Yanbao Guo, Wanjun Li, Deguo Wang and Yongjie Zhou

The exploration of the polar regions is of immeasurable potential. It brings great challenges to tribology in the extreme environment. Moreover, the static friction force is an…

Abstract

Purpose

The exploration of the polar regions is of immeasurable potential. It brings great challenges to tribology in the extreme environment. Moreover, the static friction force is an essential index of the braking performance. The purpose of this paper is the static friction force between the rubber of marine pipe tensioner and the ice bead.

Design/methodology/approach

The frictional phenomena were studied for rubber-ice bead at different contact positions (front edge, front part and end part) by means of image processing and measuring. Also, the image sequences of the contact were combined with friction force and displacement data.

Findings

As rubber across the ice bead, the forces of rubber and ice bead at different contact positions determined the order of static friction force (front edge > front part > end part). Meanwhile, there were two different contact states in this process. In addition, under the low tangential load growth rate, the higher temperature can increase the static friction force by increasing the viscoelasticity and contact area of rubber.

Originality/value

The research on the static friction of rubber-ice bead leads to more controlled and higher friction levels during marine pipeline laying.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2019-0526/

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 12 May 2020

Foad Sojoodi Farimani, Matthijn de Rooij, Edsko Hekman and Sarthak Misra

Additive manufacturing (AM) is a promising alternative to the conventional production methods (i.e., machining), providing the developers with great geometrical and topological…

Abstract

Purpose

Additive manufacturing (AM) is a promising alternative to the conventional production methods (i.e., machining), providing the developers with great geometrical and topological freedom during the design and immediate prototyping customizability. However, frictional characteristics of the AM surfaces are yet to be fully explored, making the control and manufacturing of precise assembly manufactured mechanisms (i.e., robots) challenging. The purpose of this paper is to understand the tribological behavior of fused deposition modeling (FDM) manufactured surfaces and test the accuracy of existing mathematical models such as Amontons–Coulomb, Tabor–Bowden, and variations of Hertz Contact model against empirical data.

Design/methodology/approach

Conventional frictional models Amontons–Coulomb and Tabor–Bowden are developed for the parabolic surface topography of FDM surfaces using variations of Hertz contact models. Experiments are implemented to measure the friction between two flat FDM surfaces at different speeds, normal forces, and surface configuration, including the relative direction of printing stripes and sliding direction and the surface area. The global maximum measured force is considered as static friction, and the average of the local maxima during the stick-slip phase is assumed as kinematic friction. Spectral analysis has been used to inspect the relationship between the chaos of vertical wobbling versus sliding speed.

Findings

It is observed that the friction between the two FDM planes is linearly proportional to the normal force. However, in contrast to the viscous frictional model (i.e., Stribeck), the friction reduces asymptotically at higher speeds, which can be attributed to the transition from harmonic to normal chaotic vibrations. The phase shift is investigated through spectral analysis; dominant frequencies are presented at different pulling speeds, normal forces, and surface areas. It is hypothesized that higher speeds lead to smaller dwell-time, reducing creep and adhesive friction consequently. Furthermore, no monotonic relationship between surface area and friction force is observed.

Research limitations/implications

Due to the high number of experimental parameters, the research is implemented for a limited range of surface areas, which should be expanded in future research. Furthermore, the pulling position of the jaws is different from the sliding distance of the surfaces due to the compliance involved in the contact and the pulling cable. This issue could be alleviated using a non-contact position measurement method such as LASER or image processing. Another major issue of the experiments is the planar orientation of the pulling object with respect to the sliding direction and occasional swinging in the tangential plane.

Practical implications

Given the results of this study, one can predict the frictional behavior of FDM manufactured surfaces at different normal forces, sliding speeds, and surface configurations. This will help to have better predictive and model-based control algorithms for fully AM manufactured mechanisms and optimization of the assembly manufactured systems. By adjusting the clearances and printing direction, one can reduce or moderate the frictional forces to minimize stick-slip or optimize energy efficiency in FDM manufactured joints. Knowing the harmonic to chaotic phase shift at higher sliding speeds, one can apply certain speed control algorithms to sustain optimal mechanical performance.

Originality/value

In this study, theoretical tribological models are developed for the specific topography of the FDM manufactured surfaces. Experiments have been implemented for an extensive range of boundary conditions, including normal force, sliding speed, and contact configuration. Frictional behavior between flat square FDM surfaces is studied and measured using a Zwick tensile machine. Spectral analysis, auto-correlation, and other methods have been developed to study the oscillations during the stick-slip phase, finding local maxima (kinematic friction) and dominant periodicity of the friction force versus sliding distance. Precise static and kinematic frictional coefficients are provided for different contact configurations and sliding directions.

Details

Rapid Prototyping Journal, vol. 26 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 19 May 2023

Shijie Dai, Shida Li, Wenbin Ji, Ruiqin Wang and Shuyuan Liu

Considering the response lag and viscous slip oscillation of the system caused by cylinder piston friction during automatic polishing of aero-engine blades by a robotic pneumatic…

Abstract

Purpose

Considering the response lag and viscous slip oscillation of the system caused by cylinder piston friction during automatic polishing of aero-engine blades by a robotic pneumatic end-effector, the purpose of this study is to propose a constant force control method with adaptive friction compensation.

Design/methodology/approach

First, the mathematical model of the pneumatic end-effector is established based on the continuous LuGre model, and the static parameters of the LuGre model are identified to verify the necessity of friction compensation. Second, aiming at the problems of difficult identification of dynamic parameters and unmeasurable internal states in the LuGre model, the parameter adaptive law and friction state observer are designed to estimate these parameters online. Finally, an adaptive friction compensation backstepping controller is designed to improve the response speed and polishing force control accuracy of the system.

Findings

Simulation and experimental results show that, compared with proportion integration differentiation, extended state observer-based active disturbance rejection controller and integral sliding mode controller, the proposed method can quickly and effectively suppress the polishing force fluctuation caused by nonlinear friction and significantly improve the blade quality.

Originality/value

The pneumatic force control method combining backstepping control with the friction adaptive compensation based on LuGre friction model is studied, which effectively suppresses the fluctuation of normal polishing force.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 25 June 2020

Wujiu Pan, Xiaopeng Li and Xue Wang

The purpose of this paper is to provide a static friction coefficient prediction model of rough contact surfaces based on the contact mechanics analysis of elastic-plastic fractal…

Abstract

Purpose

The purpose of this paper is to provide a static friction coefficient prediction model of rough contact surfaces based on the contact mechanics analysis of elastic-plastic fractal surfaces.

Design/methodology/approach

In this paper, the continuous deformation stage of the multi-scale asperity is considered, i.e. asperities on joint surfaces go through three deformation stages in succession, the elastic deformation, the elastic-plastic deformation (the first elastic-plastic region and the second elastic-plastic region) and the plastic deformation, rather than the direct transition from the elastic deformation to the plastic deformation. In addition, the contact between rough metal surfaces should be the contact of three-dimensional topography, which corresponds to the fractal dimension D (2 < D < 3), not two-dimensional curves. So, in consideration of the elastic-plastic deformation mechanism of asperities and the three-dimensional topography, the contact mechanics of the elastic-plastic fractal surface is analyzed, and the static friction coefficient nonlinear prediction model of the surface is further established.

Findings

There is a boundary value between the normal load and the fractal dimension. In the range smaller than the boundary value, the normal load decreases with fractal dimension; in the range larger than the boundary value, the normal load increases with fractal dimension. Considering the elastic-plastic deformation of the asperity on the contact surface, the total normal contact load is larger than that of ignoring the elastic-plastic deformation of the asperity. There is a proper fractal dimension, which can make the static friction of the contact surface maximum; there is a negative correlation between the static friction coefficient and the fractal scale coefficient.

Originality/value

In the mechanical structure, the research and prediction of the static friction coefficient characteristics of the interface will lay a foundation for the understanding of the mechanism of friction and wear and the interaction relationship between contact surfaces from the micro asperity-scale level, which has an important engineering application value.

Details

Engineering Computations, vol. 38 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 20 November 2017

Vajiha Mozafary and Pedram Payvandy

Fabric-object friction force is a fundamental factor in cloth simulation. A large number of parameters influence the frictional properties of fabrics such as fabric structure…

Abstract

Purpose

Fabric-object friction force is a fundamental factor in cloth simulation. A large number of parameters influence the frictional properties of fabrics such as fabric structure, yarn structure, and inherent properties of component fibers. The purpose of this paper is to propose a novel technique for modeling fabric-object friction force in knitted fabric simulation based on the mass spring model.

Design/methodology/approach

In this technique, unlike other studies, distribution of friction coefficient over the fabric surface is not uniform and depends on the fabric structure. The main reason for considering non-uniform distribution is that in various segments of fabric, contact percent of fabric-object is different.

Findings

The proposed technique and common methods based on friction coefficient uniform distribution are used to simulate the frictional behavior of knitted fabrics. The results show that simulation error values for proposed technique and common methods are 2.7 and 9.4 percent as compared with the experimental result, respectively.

Originality/value

In the existing methods of the friction force modeling, the friction coefficient of fabric is assumed uniform. But this assumption is not correct because fabric does not have an isotropic structure. Thus in this study, the friction coefficient distribution is considered based on fabric structure to achieve more of realistic simulations.

Details

International Journal of Clothing Science and Technology, vol. 29 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 6 March 2009

Pieter Samyn and Tony M. Tuzolana

The purpose of this paper is to verify, experimentally, the sliding stability of cast polyamide samples under dry sliding in contact with different steel counterface roughnesses…

Abstract

Purpose

The purpose of this paper is to verify, experimentally, the sliding stability of cast polyamide samples under dry sliding in contact with different steel counterface roughnesses. The effect of catalyser (sodium or magnesium) and addition of internal oil or solid lubricants is investigated and a classification for coefficients of friction in relation to the polyamide intrinsic mechanical properties is discussed.

Design/methodology/approach

A new tribotester is designed for meso‐scale testing according to the elastic loading region of polymers. The reliability of the tribotester is verified by preliminary determination of the stick‐slip characteristics. Sliding tests for polyamide are done at 1.15‐5.15 N normal load and 0.125‐20 mm/s sliding velocity on steel counterfaces with roughness Ra=4 and 1.6 μm.

Findings

Pure polyamides sliding against rough steel show severe stick‐slip. The stick‐slip motion is eliminated in contact with smooth steel counterfaces. Magnesium catalysed polyamide has weaker mechanical properties and shows lower friction with better sliding stability compared to sodium catalysed polyamide. Internal oil lubricant is more efficient in reducing coefficients of friction than internal solid lubricants are. Surface energy measurements are related to coefficients of friction, showing the effect of internal lubrication on adhesion.

Research limitations/implications

Present test results are very specific for the present tribotester configuration and should be further compared to macro‐scale testing. The choice of tribotest conditions strongly affects the sliding performance.

Originality/value

Present tests are done on the meso‐scale, being in between traditional macro‐scale testing and nano‐scale testing. It allows for low contact pressures avoiding the effects of frictional heating and relatively large surfaces areas including the effects of long‐range polymer structure such as internal lubrication.

Details

Industrial Lubrication and Tribology, vol. 61 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 20 September 2024

Junqiang Su, Yawei Ren, Guoqing Jin and Nan Wang

To setup a theoretical model for grasping cutting pieces of garment better, which will help to design a special soft gripper and push forward the automated level of garment…

Abstract

Purpose

To setup a theoretical model for grasping cutting pieces of garment better, which will help to design a special soft gripper and push forward the automated level of garment manufacturing.

Design/methodology/approach

This paper first analyzed the mechanics of the grasping process and concluded the main factors that affect the success of grasping. A theoretical model named grasping fabric model (GFM) was constructed to show the mechanical relationship between the soft gripper and the fabric pieces. Subsequently, two fabric samples were selected and tested for their friction properties and critical buckling force, and the test data were substituted into the theoretical model GFM to obtain the grasping parameters required for fabric grasping layer by layer.

Findings

It was found that (1) the critical buckling force of the fabric is mainly influenced by the bending stiffness and the deformation length of the fabric during grab. (2) The difference between the friction between the soft gripper and the fabric and the friction between the fabric, that is DF1-2, has an important influence on the accuracy of grasping layer-by-layer.

Originality/value

It showed that the grasping parameters provided by GFM enable the two samples to be more effectively separated layer by layer, which verifies that the GFM model is strong enough for the possible application in garment automated production.

Details

International Journal of Clothing Science and Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 4 April 2020

Pan-Pan Li, Feng Gao, Yan Li and Bo Yang

The serious friction caused by the fluctuation of friction occurs when start-up and will reduce the positioning accuracy of the servo axes of high precision machine tools, the…

Abstract

Purpose

The serious friction caused by the fluctuation of friction occurs when start-up and will reduce the positioning accuracy of the servo axes of high precision machine tools, the purpose of this paper is to study the friction fluctuation characteristics of friction coefficients between interfaces under different working conditions.

Design/methodology/approach

HT200 and 45# materials were experimentally studied by friction and wear testing machine UMT-3, the variation of friction coefficient under different working conditions (different start-up conditions, the variation of lubrication state area and different roughness) were measured.

Findings

The results show that the larger start-up acceleration shortens the pre-sliding time of the interface friction, makes the friction coefficient decrease faster, reduces the mixed lubrication area of the contact surface and makes the contact surface reach the stable lubrication state quickly. It can be concluded that the larger roughness surface will lead to the larger mixed lubrication area, the larger static friction coefficient and the larger drop between static and dynamic friction coefficient and easy to cause friction vibration.

Originality/value

The results reveal the friction fluctuation rule of the metal interface during the different start-up process, which is of guiding significance to reveal the lubrication principle and mechanism of the mechanical interface.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2019-0482/

Details

Industrial Lubrication and Tribology, vol. 72 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 January 2022

Yonghong Fu, Jie Yang, Hao Wang and Yuyang He

This study aims to investigate the efficacy of micro dimple in inhibiting stick-slip phenomenon on the sliding guideway.

Abstract

Purpose

This study aims to investigate the efficacy of micro dimple in inhibiting stick-slip phenomenon on the sliding guideway.

Design/methodology/approach

In this study, micro-dimples were fabricated by laser on surfaces of steel disk and guideway. The disks and guideways were respectively performed pin-on-disk tribological tests and working condition experiments to study differences in lubrication condition and friction stability between textured and untextured surfaces.

Findings

Micro-dimples help reduce critical sliding speed that allows contact surfaces to enter in hydrodynamic lubrication regime. This increases hydrodynamic lubrication range and narrows speed range where stick-slip phenomenon can occur, enhancing sliding guideway’s adaptability for broader working conditions. Furthermore, friction stability on the textured surface improved, lowering the occurrence possibility of stick-slip phenomenon. Finally, difference between static and kinetic frictions on the textured surface is lower relative to the untextured surface, which decreases the critical velocity when the stick-slip phenomenon occurs.

Originality/value

The results indicate that laser-textured micro-dimples are significantly conducive to inhibit stick-slip phenomenon, thus providing smoother movement for the guideway and eventually increasing precision of the machine.

Details

Industrial Lubrication and Tribology, vol. 74 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 13 February 2009

Alejandro B. Engel and Paul H. Stiebitz

The purpose of this paper is to provide a study of inertial propulsion.

Abstract

Purpose

The purpose of this paper is to provide a study of inertial propulsion.

Design/methodology/approach

In this paper, the theory of inertial propulsion under dry friction and under viscous friction is developed.

Findings

As inertia propelled devices do not have any external moving parts; the propelling mechanism is completely enclosed inside the device. For inertial propulsion under dry friction, the equations of movement are explicitly derived and provided in closed form, so that such a device can be designed with its parameters computed exactly. For inertial propulsion under viscous friction, on the other hand, there is no closed form for the equations of movement, its dynamics are provided so that a device can be designed using a computer algebra system, as illustrated in the paper.

Originality/value

The paper demonstrates that an inertia propelled device under dry friction moves in the opposite direction than the same device under viscous friction.

Details

Kybernetes, vol. 38 no. 1/2
Type: Research Article
ISSN: 0368-492X

Keywords

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