Search results

1 – 10 of 382
Article
Publication date: 3 August 2021

Chewe Kambole, Phil Paige-Green, Williams Kehinde Kupolati and Julius Musyoka Ndambuki

Most developing countries simply dump ferrochrome slag as waste which occupies huge areas of useful land. The purpose of this study is to underscore the significance of reusing…

Abstract

Purpose

Most developing countries simply dump ferrochrome slag as waste which occupies huge areas of useful land. The purpose of this study is to underscore the significance of reusing ferrochrome slag as a sustainable and eco-friendly road aggregate material, with the added benefits of preventing possible environmental pollution and promoting sustainable mining of non-renewable construction materials.

Design/methodology/approach

Physical-mechanical characteristics were investigated using various South African National Standards test procedures. Chemical and mineralogical characteristics were evaluated using the X-ray fluorescence and the X-ray diffraction techniques, respectively. The toxicity characteristic leaching procedure test was used to evaluate the slag’s environmental suitability. Using two cement types, cement proportions of 1%, 2% and 3% of the slag aggregate weight mixed with optimum moisture content of the non-treated compacted slag were used to make lightly cemented ferrochrome slag aggregate (LCFSA) composites, subsequently tested for compressive strength.

Findings

Ferrochrome slag aggregates have excellent physical-mechanical characteristics that conform to international specifications for use in road base construction. The slag can be classified as non-hazardous solid waste. However, in acidic environments, some toxic elements may leach from the slag and pollute the environment. Optimum cement contents of 2.3% (CEM II) and 2.6% (CEM VB) can be mixed with the slag to produce LCFSA for road bases.

Originality/value

No research was found in literature on the use of LCFSA in road bases. This research, therefore, presents new data on mix design and strength properties of LCFSA as well as some physical-chemical characteristics of coarse ferrochrome slag aggregate.

Details

World Journal of Engineering, vol. 20 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 11 June 2018

Shubham Raj, Amrendra Kumar Rai and Vasant G. Havanagi

Industrial wastes such as copper slag and fly ash are being generated in tons every year and disposed mainly by land fillings, resulting in wastage of useful land. Copper slag in…

Abstract

Purpose

Industrial wastes such as copper slag and fly ash are being generated in tons every year and disposed mainly by land fillings, resulting in wastage of useful land. Copper slag in itself is a granular cohesionless sand-like material, while fly ash is highly pozzolanic. The purpose of this paper is to investigate copper slag and fly ash mixes with cement as stabilizer for their proper use in road construction.

Design/methodology/approach

Different trial mixes of copper slag and fly ash were tested for obtaining the optimum mix having maximum dry density. Cylindrical specimens were prepared using optimum mix with different proportion of cement (3, 6 and 9 per cent) and cured for period of 7, 14 and 28 days in desiccator. Several tests such as proctor test, unconfined compressive strength test, splitting tensile strength test and soaked CBR test were carried out.

Findings

After analyzing the variation of test results with varying cement content and curing period, maximum compressive strength of 10 MPa and maximum tensile strength of 1.5 MPa was found for specimen having 9 per cent cement content cured for a period of 28 days. It was concluded that copper slag and fly ash when mixed in optimum proportion and stabilized with 6 and 9 per cent cement can be effectively used as granular material in sub base and base layer of road pavement.

Originality/value

A typical flexible pavement section was designed and checked using IITPAVE software which gave desired results. This paper may add value in the areas of pavement design, waste utilization, etc.

Details

World Journal of Engineering, vol. 15 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 13 November 2017

Ali Mohamed Ali Aboshia, Riza Atiq Rahmat, Muhammad Fauzi Mohd Zain and Amiruddin Ismail

The purpose of this paper is to develop an alternative new ternary geopolymer mortar (MKSP) to resolve a traditional mortar problem which exhibits several disadvantages, including…

Abstract

Purpose

The purpose of this paper is to develop an alternative new ternary geopolymer mortar (MKSP) to resolve a traditional mortar problem which exhibits several disadvantages, including poor strengths and surface microcracks and the CO2 air pollution.

Design/methodology/approach

The MKSP ternary binder was produced using metakaolin (MK), slag (S), and palm oil fuel ash (POFA) activated with an alkaline mixture of sodium silicate (Na2SiO3) and 10 M NaOH in a mass ratio of 2.5. Seven different mix proportions of MK, slag, and POFA were used to fabricate MKSP mortars. The water-to-binder ratio was varied between 0.4 and 0.5. The mortars were heat cured for 2 h at 80°C and then aged in air. Flexural stress and strain, mortars flow and compressive strength were tested. Furthermore, the mortars were characterized using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) analyses.

Findings

The results showed that the sample MKSP6, which contained 40 percent MK, 40 percent slag, and 20 percent POFA, exhibited high compressive strength (52 MPa) without any cracks and flexural strength (6.9 MPa) at 28 days after being cured for 2 h at 80°C; however, the MKSP7 mortar with optimal strength of 55 MPa showed some surface cracks . Further, the results of the XRD, SEM, and FTIR analyses indicated that the MKSP mortars primarily consisted of a crystalline (Si+Al) phase (70 percent) and a smaller amorphous (Si+Ca) phase (30 percent).

Research limitations/implications

The MKSP ternary geopolymer mix has three limitations as an importance of heat curing for development early strength, POFA content less than 20 percent to gain high normal strength and delaying the sitting time by controlling the slag content or the alkali activator type.

Practical implications

The use of geopolymer materials binder in a real building is limited and it still under research, Thus, the first model of real applied geopolymer cement in 2008 was the E-Crete model that formed by Zeobond company Australia to take the technology of geopolymer concrete to reality. Zeobond Pty Ltd was founded by Professor Jannie S.J. van (van Deventer et al., 2013), it was used to product precast concrete for the building structure. The second model was PYRAMENT model in 2002 by American cement manufacturer Lone Star Industries which was produced from the development carried out on inorganic alumino-silicate polymers called geopolymer (Palomo et al., 1999). In 2013 the third model was Queensland’s University GCI building with three suspended floors made from structural geopolymer concrete containing slag/fly ash-based geopolymer (Pathak, 2016). In Australia, 2014, the newly completed Brisbane West Wellcamp airport becomes the greenest airport in the world. Cement-free geopolymer concrete was used to save more than 6,600 tons of carbon emissions in the construction of the airport. Therefore, the next century will see cement companies developing alternative binders that are more environmentally friendly from a sustainable development point of view.

Originality/value

Production of new geopolymer binder of mortar as alternative to traditional cement binder with high early and normal strength from low cost waste materials, less potential of cracking, less energy consumption need and low carbon dioxide emission.

Details

International Journal of Building Pathology and Adaptation, vol. 35 no. 5
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 16 March 2011

K. Salhi and B. Mezghiche

This study investigates the effect of slag of blast furnace (SL) and sand of dune, (SD) replacement of cement on the durability of cement to chemical aggressive water (acid and…

Abstract

This study investigates the effect of slag of blast furnace (SL) and sand of dune, (SD) replacement of cement on the durability of cement to chemical aggressive water (acid and sulfates) attack, Tow replacement levels were considered in the study: (5% sand of dune + 15% slag) and (10% sand of dune + 15% slag) by weigh to cement. The other parameters durability investigated in the study were: volumetric stability (shrinkage of drying and swelling), the concrete water permeability. The chemical resistance of cement to the acid and sulfate attack was evaluated by compressive strength reduction of cement specimens were immersed in 5% chloride magnesium and in 5% sodium sulfate solution for a total period of 28 and 90 days. the results obtained show that substitution partial of cement by slag and sand of dune to offer to cement a better stability to the chemical aggressive, and swelling however we noted that the increase in the content of sand of dune of 10% generates a slight increase in shrinkage of drying compared to cement without additions, the water permeability which is an essential characteristic of durability of concrete to be improved specially with partial replacement cement at (5% sand of dune + 15% slag) by weight cement.

Details

World Journal of Engineering, vol. 8 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 17 December 2021

Mohammed Ahmed Abed and Eva Lubloy

Fire can severely affect concrete structures and with knowledge of the properties of materials, the damage can be assessed. Aggregate, cement matrix and their interaction are the…

Abstract

Purpose

Fire can severely affect concrete structures and with knowledge of the properties of materials, the damage can be assessed. Aggregate, cement matrix and their interaction are the most important components that affect concrete behaviour at high temperatures. The effect of incorporating recycled concrete aggregate or cementitious materials, namely, cement type and pulverized fly ash, are reviewed to provide a better understanding of their involvement in fire resistance.

Design/methodology/approach

More investigation research is needed to understand the fire resistance of such sustainable concrete that was already constructed. The present study illustrates the effect of using recycled concrete aggregate and cementitious materials on the fire resistance of concrete. To do so, a literature review was conducted and relevant data were collected and presented in a simple form. The author's selected research findings, which are related to the presents study, are also presented and discussed.

Findings

Recycled concrete aggregate enhances the concrete behaviour at high temperatures when it substitutes the natural aggregate by reasonable substitution (more than 25–30%). It also almost eliminates the possibility of spalling. Moreover, utilizing both supplementary cementitious materials with recycled concrete aggregate can improve the fire resistance of concrete. The incorporation of pulverized fly ash and slag in Portland cement or blended cement can generally keep the mechanical properties of concrete at a higher level after heating to a high temperature.

Originality/value

Recycled concrete aggregate enhances the concrete behaviour at high temperatures when it substitutes the natural aggregate by reasonable substitution (more than 25–30%). It also almost eliminates the possibility of spalling. Moreover, utilizing both supplementary cementitious materials with recycled concrete aggregate can improve the fire resistance of concrete. The incorporation of pulverized fly ash and slag in Portland cement or blended cement can generally keep the mechanical properties of concrete at a higher level after heating to a high temperature.

Details

Journal of Structural Fire Engineering, vol. 13 no. 4
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 7 October 2021

Dibyendu Adak, Donkupar Francis Marbaniang and Subhrajit Dutta

Self-healing concrete is a revolutionary building material that will generally reduce the maintenance cost of concrete constructions. Self-healing of cracks in concrete structure…

Abstract

Purpose

Self-healing concrete is a revolutionary building material that will generally reduce the maintenance cost of concrete constructions. Self-healing of cracks in concrete structure would contribute to a longer service life of the concrete and would make the material more durable and more sustainable. The cementitious mortar with/without incorporating encapsulates at different percentages of slag replacement with the cement mix improves autogenous healing at different ages. Therefore, this study’s aim is to develop a self-healing cementitious matrix for repair and retrofitting of concrete structures.

Design/methodology/approach

In the present work, waste straw pipes are used as a capsule, filled with the solution of sodium hydroxide (NaOH), sodium silicate (Na2SiO3) and colloidal nano-silica as self-healing activators. An artificial micro-crack on the control and blended mortar specimens at different percentages of slag replacement with cement (with/without encapsulation) is developed by applying a compressive load of 50% of its ultimate load-carrying capacity. The mechanical strength and ultrasonic pulse velocity, water absorption and chloride ion penetration test are conducted on the concrete specimen before and after the healing period. Finally, the self-healing activity of mortar mixes with/without encapsulation is analysed at different ages.

Findings

The encapsulated mortar mix with 10% of slag content has better self-healing potential than all other mixes considering mechanical strength and durability. The enhancement of the self-healing potential of such mortar mix is mainly due to hydration of anhydrous slag on the crack surface and transformation of amorphous slag to the crystalline phase in presence of encapsulated fluid.

Research limitations/implications

The self-healing activities of the slag-based cementitious composite are studied for a healing period of 90 days only. The strength and durability performance of the cracked specimen may be increased after a long healing period.

Practical implications

The outcome of the work will help repair the cracks in the concrete structure and enhances the service life.

Originality/value

This study identifies the addition encapsulates with a self-healing activator fluid that can recover its strength after minor damage.

Details

International Journal of Structural Integrity, vol. 12 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 March 1955

T.D. Robson

The corrosion of concrete, and the factors causing or preventing it, present at least as complex a problem as metallic corrosion, and the two are frequently inter‐related. A vast…

Abstract

The corrosion of concrete, and the factors causing or preventing it, present at least as complex a problem as metallic corrosion, and the two are frequently inter‐related. A vast tonnage of steel in all kinds of structures is protected by concrete from corrosion In the following article, the author outlines the various types of cement used in concrete, following this with a description of the chemical agents which can corrode concrete, such as organic acids, sulphates, etc. He then examines concrete as a means of preventing corrosion and also as a corrosive agent.

Details

Anti-Corrosion Methods and Materials, vol. 2 no. 3
Type: Research Article
ISSN: 0003-5599

Case study
Publication date: 2 September 2011

Saral Mukherjee, G Raghuram and Chetan Soman

ACC Limited, under Project 30-30, had targeted to produce and sell 30 million tons (mt) of cement in the year 2011. In May 2011, the Head of Central Logistics had found the target…

Abstract

ACC Limited, under Project 30-30, had targeted to produce and sell 30 million tons (mt) of cement in the year 2011. In May 2011, the Head of Central Logistics had found the target of the project to have become increasingly difficult to achieve. He believed that to sell 30 mt of cement, 30 mt had to be transported, thereby, advancing the role of the logistics function from that of a mere facilitator to a critical actor. As possible opportunities to increase sales, issues at the Bulk Cement Corporation (India) Limited (BCCI), and the plant at Wadi are being discussed in the case. The head of BCCI had raised concerns about the decreased logistical capacity of BCCI post a mandate from the Indian Railways on transporting 58-wagon rakes against 41-wagon rakes. A common belief was that with more wagons per rake, the quantity transited from Wadi would be higher. However, this was not the case and a capacity addition was being proposed. The President of Wadi Cluster had expressed that as an effort to reduce the transit time between Wadi and BCCI, priority was given to loading for BCCI. Though an improvement was observed with the introduction of 58 wagons per rake, Wadi was facing issues. This had affected Wadi's ability to serve other markets. The focus of the case is on analysing the options being considered by ACC to increase market presence, logistics capacity at BCCI, and the overall throughput at Wadi.

Details

Indian Institute of Management Ahmedabad, vol. no.
Type: Case Study
ISSN: 2633-3260
Published by: Indian Institute of Management Ahmedabad

Keywords

Article
Publication date: 31 March 2020

Shishir Goyal, Aman Agarwal and Srikanta Routroy

The objective of this paper is to compare and evaluate the environmental performance of steel supply chains considering relevant environmental loss factors using Taguchi loss…

Abstract

Purpose

The objective of this paper is to compare and evaluate the environmental performance of steel supply chains considering relevant environmental loss factors using Taguchi loss function (TLF) and design of experiments (DOE).

Design/methodology/approach

The different environmental loss factors in steel manufacturing supply chain were studied and the significant factors were identified. Their combined contributions along the significant factors were estimated using TLF and DOEs comparing environment losses at different scenarios.

Findings

The proposed methodology using TLF and DOEs was applied to three Indian steel manufacturing companies (Company A, Company B and Company C). The Company A with minimal average environmental loss score is found to be operating its supply chain with higher efficiency and has better environmental performance compared to the other two companies (B and C).

Research limitations/implications

The results obtained are based on the study carried out in three Indian steel manufacturing companies. Therefore, the results cannot be generalized.

Practical implications

This paper will definitely show the direction for comparative environmental performance assessment of manufacturing industries in general and steel industries in specific considering environmental loss factors and environmental conditions. It determines individual performance across each environmental loss factor and their combined impact.

Originality/value

Although there is a need to have comparative performance analysis with respect to environmental losses among steel companies in developing countries such as India, but hardly any study has been reported in this direction. This work will definitely add the value to the supply chain literature in general and environment losses in steel manufacturing supply chain in specific.

Details

Journal of Enterprise Information Management, vol. 33 no. 3
Type: Research Article
ISSN: 1741-0398

Keywords

Article
Publication date: 1 April 1954

J.P. Moore

The essence of a successful weld is that the joint should possess similar properties to the parent material. In the welding of stainless materials it is essential that the…

Abstract

The essence of a successful weld is that the joint should possess similar properties to the parent material. In the welding of stainless materials it is essential that the corrosion resistance be preserved in the weld metal and adjacent areas. In this article the author discusses the difficulties involved and the means whereby corrosion resistance is maintained.

Details

Anti-Corrosion Methods and Materials, vol. 1 no. 4
Type: Research Article
ISSN: 0003-5599

1 – 10 of 382