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The purpose of this paper is to examine the practicability of the self-designed ambient humidity controllable pin-disc/rolling multifunctional friction and wear test device and to evaluate the friction and wear characteristics of materials under diverse ambient humidity conditions in different contact forms.

The practicability of the self-designed multifunctional friction tester was examined by the friction and wear tests of materials under different ambient humidity conditions [65%RH, 98%RH (relative humidity)] in diverse contact forms (pin/disc and rolling). Meanwhile, the friction and wear properties of pin/disc samples also rolling samples were assessed from three aspects: average friction coefficient, wear mass and wear morphology.

The results prove that the self-designed multifunctional friction tester has practicability. Therefore, it can be used to simulate the friction and wear tests of materials under diverse ambient humidity conditions in different contact forms. Besides, it is evident that the wear damage of pin/disc and rolling samples are greatly improved under high ambient humidity conditions. And when other conditions are identical, the higher the ambient humidity, the smaller the average friction coefficient, wear mass and wear damage degree of pin/disc also rolling samples.

This paper offers a self-designed multifunctional friction and wear test device. And the tester not only can realize the control of test ambient humidity, but also achieve the wear test of pin/disc or rolling contact forms. The design and production of the tester can offer convenience for the research of tribology, and provide fundamental guidance for the study of materials under high humidity condition in diverse contact forms.

This paper aims to present a method to measure the rolling friction coefficient in an easy and fast way. The aim is also to measure the rolling friction coefficient between a small steel ball and a cylindrical aluminum surface.

An analytical model of the tribosystem of a freely rolling ball and a cylindrical surface is established. The rolling friction coefficient is evaluated from images recorded by a high-speed camera. The coefficient between a 1.58-mm diameter steel ball and a cylindrical aluminum surface is measured. A background subtraction algorithm is used to determine the position of the small steel ball.

The angular positions of the ball are predicted using the analytical model, and a good agreement is found between the experimental and theoretical results.

An optical method for evaluating the rolling friction coefficient is presented, and the value of this coefficient between a small steel ball and a cylindrical aluminum surface is evaluated.

To present a discrete particle model for granular materials.

Starting with kinematical analysis of relative movements of two typical circular grains with different radii in contact, both the relative rolling and the relative sliding motion measurements at contact, including translational and angular velocities (displacements) are defined. Both the rolling and sliding friction tangential forces, and the rolling friction resistance moment, which are constitutively related to corresponding relative motion measurements defined, are formulated and integrated into the framework of dynamic model of the discrete element method.

Numerical results demonstrate that the importance of rolling friction resistance, including both rolling friction tangential force and rolling friction resistance moment, in correct simulations of physical behavior in particulate systems; and the capability of the proposed model in simulating the different types of failure modes, such as the landslide (shear bands), the compression cracking and the mud avalanching, in granular materials.

Each grain in the particulate system under consideration is assumed to be rigid and circular. Do not account for the effects of plastic deformation at the contact points.

To model the failure phenomena of granular materials in geo‐mechanics and geo‐technical engineering problems; and to be a component model in a combined discrete‐continuum macroscopic approach or a two‐scale discrete‐continuum micro‐ macro‐scopic approach to granular media.

This paper develops a new discrete particle model to describe granular media in several branches of engineering such as soil mechanics, power technologies or sintering processes.

The purpose of this paper is to examine several calibration techniques that have been developed to determine the discrete element method (DEM) parameters for slow and rapid unconfined flow of granular conical pile formation. This paper also aims to discuss some of the methods currently employed to scale particle properties to reduce computational resources and time to solve large DEM models.

DEM models have been calibrated against simple bench‐scale experimental results to examine the validity of selected parameters for the contact, material and mechanical models to simulate the dynamic and static behaviour of cohesionless polyethylene pellets. Methods to determine quantifiable single particle parameters such as static friction and the coefficient of restitution have been highlighted. Numerical and experimental granular pile formation has been investigated using different slumping and pouring techniques to examine the dependency of the type of flow mechanism on the DEM parameters.

The proposed methods can provide cost effective and simple techniques to determine suitable input parameters for DEM models. Rolling friction and particle shape representation has shown to have a significant influence on the bulk flow characteristics via a sensitivity analysis and needs to be accessed based on the environmental conditions.

This paper describes several effective known and novel methodologies to characterise granular materials that are needed to accurately model granular flow using the DEM to provide valuable quantitative data. For the DEM to be a viable predictive tool in industrial applications which often contain huge quantities of particles with random particle shapes and irregular properties, quick and validated techniques to “tune” DEM models are necessary.

The paper aims to find the correlation between the microparameters and the macroparameters of the soil. The study aims to calibrate the macroscale and microscale parameters of rolling resistance contact models to successfully apply the discrete element method to do some research of the geotechnical problem.

The paper opted for an exploratory study using the PFC3D to simulate the triaxial tests that include more than 50 cases and the coupling analysis method, which considering several effect of various factors.

The paper provides a quantitative relationship between the macroparameters and microparameters of the rolling resistance linear model and a method for fast calibration of macroscopic parameters is proposed and verified by a triaxial test example.

This paper provides the quantitative relationship of micro and macroparameters in the rolling resistance linear model by studying a single factor and considering the coupling effect of various factors and a fast method for the calibration of microparameters based on the rolling resistance linear model is proposed.

A finite element model of large deformation, plane strain rolling contact between rubber‐coated rolls with thin media in the nip is developed. The rubber layers on each roll are modeled as incompressible, hyperelastic materials using a Neo‐Hookean model. Steady rolling contact is analyzed using a standard Lagrangian finite element code with a modified friction algorithm which converts the code from a Lagrangian framework to an Eulerian framework. The case of a rigid roll against a layered roll is presented. It is shown how this analysis can be easily extended to the case of two layered rolls with thin media in the nip if the thin media has a much higher elastic modulus than the layers. Simple static indentation models are shown to provide useful information regarding the steady rolling case. Numerical results illustrate the effect of indentation, nominal speed ratio and paper velocity on the velocity and traction distributions in the nip.

This paper aims to find out the tribological performance and self-lubricating mechanism of the laser-textured surface filled with solid lubricant in rolling friction pair.

The textures on the surfaces of GCr15 bearing steel were produced by acousto-optic Q diode-pumped yttrium aluminum garnet laser with the technology of “single pulse one time, repeating at intervals” and filled with composite solid lubricant. The tribology tests were conducted on the MMW-1A universal friction and wear testing machine.

It was found that the solid-lubricated micro-textured surface can reduce the friction coefficient effectively. The MoS2/PI composite solid lubricant works better than the single MoS2 solid lubricant, and the ratio of PI/MoS2 + PI at 20 per cent is the best recipe. The friction coefficient of the sample surfaces decreases first and then increases with the increase in texture densities, and a texture density of 19.6 per cent has the best effect on friction reduction. The friction coefficient of the textured surfaces gradually decreases with the increase in both rational speed and load. For the same texture density, the friction coefficient of textured surfaces decreases slightly with the increase in diameter. Furthermore, the mechanism of “rolling-extrusion-accumulation” occurred on the textured surface can collect the solid lubricant, thereby, improve the effect of lubricating and anti-friction.

The results of the experimental studies demonstrated the application prospect of laser surfaces texturing combined with solid lubricant in rolling friction pair.

This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder metallurgy and composite material processing are briefly discussed. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for 1994‐1996, where 1,370 references are listed. This bibliography is an updating of the paper written by Brannberg and Mackerle which has been published in Engineering Computations, Vol. 11 No. 5, 1994, pp. 413‐55.

Aiming at the high temperature, high speed, high precision and high surface quality of the copper belt cold rolling, the purpose of this paper is to develop a new type of lubricant for cold rolled copper belt.

The component of the developed oil was determined based on the physical and chemical properties of the base oil and the tribological properties, the oxidation resistance properties, the rust resistance properties, the anti-foam properties, the demulsibility and the other properties of the additives. The orthogonal experiment method was used to determine the optimum adding amount of the additives; finally, the developed oil formulation was determined.

The physical and chemical experiment results show that the developed oil has a good performance of oil film bearing capacity and oxidation resistance. The simulation of rolling experiment found that the developed oil can significantly reduce rolling pressure and effectively reduce the friction in the process of rolling.

The experimental results show that the developed oil has excellent performance and can meet the requirement of lubrication in the process of cold rolling copper belt.

The lower density of powder metallurgical (PM) gears compared to solid steel gears leads to not only a lower weight but also a lower load-carrying capacity. Therefore, PM gears are cold rolled before hardening to increase the density in the highly stressed surface zone and, thus, the flank load-carrying capacity. A further approach to increase the flank load-carrying capacity is the reduction of friction and wear in the tooth contact. The purpose of this paper is to analyze the hard rolling process as a new manufacturing step in the PM process chain to influence the boundary layer.

The investigation includes the new process of hard rolling, the variation of the cooling lubricant in the hard rolling process and the evaluation of its influence on the material properties and the flank load-carrying capacity. Therefore, the additives of the cooling lubricant are varied regarding the sulfur and phosphorous content. The load-carrying capacity is evaluated on disk-on-disk test rig and the material properties are evaluated by metallographic tests and boundary layer.

The results of the specimen characteristics in the micro and nano range show a significant influence of hard rolling on the residual stresses and the chemical surface composition. Because of hard rolling, residual compressive stresses as well as roughness are reduced and the flank load-carrying capacity is increased by high phosphorous content of the cooling lubricant.

This paper investigates a new manufacturing step to increase resource efficiency by increasing the flank load-carrying capacity of spur gears.