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Article
Publication date: 26 August 2014

Yanting Ni, Yuchen Li, Jin Yao and Jingmin Li

In a complex semiconductor manufacturing system (SMS) environment, the implementation of dynamic production scheduling and dispatching strategies is critical for SMS distributed…

Abstract

Purpose

In a complex semiconductor manufacturing system (SMS) environment, the implementation of dynamic production scheduling and dispatching strategies is critical for SMS distributed collaborative manufacturing events to make quick and correct decisions. The purpose of this paper is to assist manufacturers in achieving the real time dispatching and obtaining integrated optimization for shop floor production scheduling.

Design/methodology/approach

In this paper, an integrated model is designed under assemble to order environment and a framework of a real time dispatching (IRTD) system for production scheduling control is presented accordingly. Both of the scheduling and ordering performances are integrated into the days of inventory based dispatching algorithm, which can deal with the multiple indicators of dynamic scheduling and ordering in this system to generate the “optimal” dispatching policies. Subsequently, the platform of IRTD system is realized with four modules function embedded.

Findings

The proposed IRTD system is designed to compare the previous constant work in process method in the experiment, which shows the better performance achievement of the IRTD system for shop floor production dynamic scheduling and order control. The presented framework and algorithm can facilitate real time dispatching information integration to obtain performance metrics in terms of reliability, availability, and maintainability.

Research limitations/implications

The presented system can be further developed to generic factory manufacturing with the presented logic and architecture proliferation.

Originality/value

The IRTD system can integrate the real time customer demand and work in process information, based on which manufacturers can make correct and timely decisions in solving dispatching strategies and ordering selection within an integrated information system.

Details

Journal of Manufacturing Technology Management, vol. 25 no. 7
Type: Research Article
ISSN: 1741-038X

Keywords

Open Access
Article
Publication date: 30 November 2020

Yaqin Zhang, Mingming Wang, Ruimin Wang, Zhipeng Li and Nan Zhang

This paper aims to reschedule the freight train timetable in case of disturbance to restore the train services as soon as possible.

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Abstract

Purpose

This paper aims to reschedule the freight train timetable in case of disturbance to restore the train services as soon as possible.

Design/methodology/approach

Hence, an integer linear programming model for the real-time freight heavy-haul railway traffic management is developed in case of large primary delays caused by the delayed cargos loading. The proposed model based on the alternative graph at the microscopic level depicts the freight train movements in detail. Multiple dispatching measures such as re-timing and re-ordering are taken into account. Moreover, two objective functions, namely, the total final delays and the consecutive delays, are minimized in the freight trains dispatching problem.

Findings

Finally, a real-world computational experiment based on the Haolebaoji-Ji’an freight heavy-haul railway is implemented. The results of all disrupted cases are obtained within 10 s. The results give insight into that the consecutive delays are more than the total final delays when the same disrupted situation and the consecutive or total final delays increase as the primary delays increase.

Originality/value

An integer linear programming model based on the alternative graph for the real-time freight heavy-haul railway traffic management is developed in case of large primary delays caused by the delayed cargos loading. The method can be developed as the computer-aided tool for freight train dispatchers.

Details

Smart and Resilient Transportation, vol. 2 no. 2
Type: Research Article
ISSN: 2632-0487

Keywords

Article
Publication date: 11 September 2007

Win‐Bin See

The purpose of this paper is to present the integration of logistic management with information and communication technologies to largely improve the effectiveness of logistic…

7131

Abstract

Purpose

The purpose of this paper is to present the integration of logistic management with information and communication technologies to largely improve the effectiveness of logistic fleet operations. The work presented here shows a real‐world fleet management system that integrates mobile communication and supports realtime logistic information flow management.

Design/methodology/approach

First, the application of information and mobile communication technologies in providing effective logistic distribution service is introduced. Then, the proposed realtime fleet management system (RTFMS) architecture is depicted, the technology profiles for mobile data terminal (MDT) and logistic information system are described, and the considerations of various wireless mobile communication technologies for logistic distribution process are also addressed. Finally, the implications of this paper are discussed and plans for further work are outlined.

Findings

The proposed architecture for a real‐world logistic fleet management system, the RTFMS, can be served as reference architecture for realtime logistic fleet management design. The major components of the RTFMS have been described in UML use cases to facilitate reuse of this design. This paper presents the RTFMS architecture with associated information flows and timing considerations could be used for the architecture adaptation in similar applications. Wireless technologies provide the logistics feet management with bi‐directional realtime information flows as shown in this paper, and this would stimulate new ideas in logistics management and services models.

Research limitations/implications

This paper provides a reference model with implementation in adopting wireless technologies in logistics distribution process. However, the services provided by each specific system would depend on all stakeholders in specific chain of logistics service provider and consumer.

Originality/value

The work presented here shows a real‐world fleet management system that integrates mobile communication and supports realtime logistic information flow management.

Details

Journal of Manufacturing Technology Management, vol. 18 no. 7
Type: Research Article
ISSN: 1741-038X

Keywords

Article
Publication date: 23 October 2009

S.Y. Hsu, D.Y. Sha and Y.H. Chang

In wafer fabrication, the material cost of wafer is expensive. It is imperative to repair the defective wafers produced during the manufacturing process for reducing the cost and…

Abstract

Purpose

In wafer fabrication, the material cost of wafer is expensive. It is imperative to repair the defective wafers produced during the manufacturing process for reducing the cost and increasing the yield of wafer fabrication. However, repairing defective wafer will not only increase the work‐in‐process (WIP) level but the flow time of rework lots as well. In wafer fabrication, rework of wafer is only allowed in the photolithography area, where is the bottleneck of the entire wafer fab. The purpose of this paper is to develop a dispatching rule concerned with rework for photolithography area.

Design/methodology/approach

The research developed a load‐oriented integrated rule, Re‐Disp, to consider the lots' sequencing decision and rework consideration at the photolithography area, in wafer fabrication. Simulation test and statistical analysis have been done on a virtual wafer fabrication plant. In the simulation model, some combinations of dispatching and rework rules, which are popular in practice, have been modeled for benchmarking.

Findings

Integrated rules, Re‐Disp, is better than those combinations of dispatching rules and rework rules under statistical analysis. System will be more stable when the integrated dispatching rule is used for control of the wafer schedule.

Originality/value

The paper developed a new dispatching rule for wafer fabrication concerned with rework for photolithography.

Details

Journal of Manufacturing Technology Management, vol. 20 no. 8
Type: Research Article
ISSN: 1741-038X

Keywords

Article
Publication date: 23 April 2024

Fatemeh Ravandi, Azar Fathi Heli Abadi, Ali Heidari, Mohammad Khalilzadeh and Dragan Pamucar

Untimely responses to emergency situations in urban areas contribute to a rising mortality rate and impact society's primary capital. The efficient dispatch and relocation of…

Abstract

Purpose

Untimely responses to emergency situations in urban areas contribute to a rising mortality rate and impact society's primary capital. The efficient dispatch and relocation of ambulances pose operational and momentary challenges, necessitating an optimal policy based on the system's real-time status. While previous studies have addressed these concerns, limited attention has been given to the optimal allocation of technicians to respond to emergency situation and minimize overall system costs.

Design/methodology/approach

In this paper, a bi-objective mathematical model is proposed to maximize system coverage and enable flexible movement across bases for location, dispatch and relocation of ambulances. Ambulances relocation involves two key decisions: (1) allocating ambulances to bases after completing services and (2) deciding to change the current ambulance location among existing bases to potentially improve response times to future emergencies. The model also considers the varying capabilities of technicians for proper allocation in emergency situations.

Findings

The Augmented Epsilon-Constrained (AEC) method is employed to solve the proposed model for small-sized problem. Due to the NP-Hardness of the model, the NSGA-II and MOPSO metaheuristic algorithms are utilized to obtain efficient solutions for large-sized problems. The findings demonstrate the superiority of the MOPSO algorithm.

Practical implications

This study can be useful for emergency medical centers and healthcare companies in providing more effective responses to emergency situations by sending technicians and ambulances.

Originality/value

In this study, a two-objective mathematical model is developed for ambulance location and dispatch and solved by using the AEC method as well as the NSGA-II and MOPSO metaheuristic algorithms. The mathematical model encompasses three primary types of decision-making: (1) Allocating ambulances to bases after completing their service, (2) deciding to relocate the current ambulance among existing bases to potentially enhance response times to future emergencies and (3) considering the diverse abilities of technicians for accurate allocation to emergency situations.

Details

Kybernetes, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0368-492X

Keywords

Article
Publication date: 30 March 2023

Rafael Diaz and Ali Ardalan

Motivated by recent research indicating that the operational performance of an enterprise can be enhanced by building a supporting data-driven environment in which to operate…

Abstract

Purpose

Motivated by recent research indicating that the operational performance of an enterprise can be enhanced by building a supporting data-driven environment in which to operate, this paper presents a simulation framework that enables an examination of the effects of applying smart manufacturing principles to conventional production systems, intending to transition to digital platforms.

Design/methodology/approach

To investigate the extent to which conventional production systems can be transformed into novel data-driven environments, the well-known constant work-in-process (CONWIP) production systems and considered production sequencing assignments in flowshops were studied. As a result, a novel data-driven priority heuristic, Net-CONWIP was designed and studied, based on the ability to collect real-time information about customer demand and work-in-process inventory, which was applied as part of a distributed and decentralised production sequencing analysis. Application of heuristics like the Net-CONWIP is only possible through the ability to collect and use real-time data offered by a data-driven system. A four-stage application framework to assist practitioners in applying the proposed model was created.

Findings

To assess the robustness of the Net-CONWIP heuristic under the simultaneous effects of different levels of demand, its different levels of variability and the presence of bottlenecks, the performance of Net-CONWIP with conventional CONWIP systems that use first come, first served priority rule was compared. The results show that the Net-CONWIP priority rule significantly reduced customer wait time in all cases relative to FCFS.

Originality/value

Previous research suggests there is considerable value in creating data-driven environments. This study provides a simulation framework that guides the construction of a digital transformation environment. The suggested framework facilitates the inclusion and analysis of relevant smart manufacturing principles in production systems and enables the design and testing of new heuristics that employ real-time data to improve operational performance. An approach that can guide the structuring of data-driven environments in production systems is currently lacking. This paper bridges this gap by proposing a framework to facilitate the design of digital transformation activities, explore their impact on production systems and improve their operational performance.

Details

Industrial Management & Data Systems, vol. 123 no. 5
Type: Research Article
ISSN: 0263-5577

Keywords

Article
Publication date: 1 November 1993

Yohanan Arzi and Yaakov Roll

Reports development and simulation of realtime dispatchingprocedures, for flexible manufacturing cells (FMCs) in constantproduction circumstances, where a fixed set of part types…

Abstract

Reports development and simulation of realtime dispatching procedures, for flexible manufacturing cells (FMCs) in constant production circumstances, where a fixed set of part types is processed continuously while maintaining constant ratios between quantities needed of each part type. Five different procedures were tested: the first based on a simple rule, called the largest relative advantage (LRA) rule; two procedures linear programming based (named FMLPP and ALPP); a pull‐type procedure; and the last based on SPT rule. As expected, one of the linear programming based procedures achieved the best results. However, the much simpler LRA based procedure produced similar results, especially in the presence of machine failures. It was shown that, for high processing flexibility, good performance may be achieved by a dispatching procedure using the cell processing flexibility. In contrast to this, in low processing flexibility situations, there is no significant difference between the various scheduling procedures.

Details

International Journal of Operations & Production Management, vol. 13 no. 11
Type: Research Article
ISSN: 0144-3577

Keywords

Article
Publication date: 28 January 2021

Goh Chia Yee, Chin Jeng Feng, Mohd Azizi Bin Chik and Mohzani Mokhtar

This research proposes weighted grey relational analysis (WGRA) method to evaluate the performance of 325 multilevel dispatching rules in the wafer fabrication process.

Abstract

Purpose

This research proposes weighted grey relational analysis (WGRA) method to evaluate the performance of 325 multilevel dispatching rules in the wafer fabrication process.

Design/methodology/approach

The research methodology involves multilevel dispatching rule generation, simulations, WGRA and result analysis. A complete permutation of multilevel dispatching rules, including the partial orders, is generated from five basic rules. Performance measures include cycle time, move, tool idling and queue time. The simulation model and data are obtained from a wafer fab in Malaysia. Two seasons varying in customer orders and objective weights are defined. Finally, to benchmark performance and investigate the effect of varying values of coefficient, the models are compared against TOPSIS and VIKOR.

Findings

Results show that the seasons prefer different multilevel dispatching rules. In Normal season, the ideal first basic dispatching rule is critical ratio (CR) and CR followed by shortest processing time (SPT) is the best precedence pairing. In Peak season, the superiority of the rule no longer heavily relies on the first basic rule but rather depends on the combination of tiebreaker rules and on-time delivery (OTD) followed by CR is considered the best precedence pairing. Compared to VIKOR and TOPSIS, WGRA generates more stable rankings in this study. The performance of multicriteria decision-making (MCDM) methods is influenced by the data variability, as a higher variability produces a much consistent ranking.

Research limitations/implications

As research implications, the application illustrates the effectiveness and practicality of the WGRA model in analyzing multilevel dispatching rules, considering the complexity of the semiconductor wafer fabrication system. The methodology is useful for researchers wishing to integrate MCDM model into multilevel dispatching rules. The limitation of the research is that the results were obtained from a simulation model. Also, the rules, criteria and weights assigned in WGRA were decided by the management. Lastly, the distinguishing coefficient is fixed at 0.5 and the effect to the ranking requires further study.

Originality/value

The research is the first deployment WGRA in ranking multilevel dispatching rules. Multilevel dispatching rules are rarely studied in scheduling research although studies show that the tiebreakers affect the performances of the dispatching rules. The scheduling reflects the characteristics of wafer fabrication and general job shop, such as threshold and look-ahead policies.

Details

Grey Systems: Theory and Application, vol. 11 no. 4
Type: Research Article
ISSN: 2043-9377

Keywords

Article
Publication date: 8 October 2018

Patarawan Chaowasakoo, Heikki Seppälä and Heikki Koivo

The most costly part in an open-pit mine is the transportation of material out of the mine. The efficiency of the truck-and-shovel fleet plays a major role in cost control. The…

Abstract

Purpose

The most costly part in an open-pit mine is the transportation of material out of the mine. The efficiency of the truck-and-shovel fleet plays a major role in cost control. The paper aims to discuss these issues.

Design/methodology/approach

The truck dispatching simulation model with consideration of age-based maintenance is proposed.

Findings

This paper underlines an impact of truck dispatching decisions and reveals remarkable differences in the total production under different approaches of operational availability. Additionally, the simulated results introduce an effective scheduled maintenance for different truck age levels.

Originality/value

The approach is based on a case study taking into account the stochastic equipment behavior and environment in a real open-pit mine. This approach can be used more generally in situations in which truck fleets are used to transport material.

Details

Journal of Quality in Maintenance Engineering, vol. 24 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 21 September 2015

Mojtaba Maghrebi, Claude Sammut and S. Travis Waller

The purpose of this paper is to study the implementation of machine learning (ML) techniques in order to automatically measure the feasibility of performing ready mixed concrete…

Abstract

Purpose

The purpose of this paper is to study the implementation of machine learning (ML) techniques in order to automatically measure the feasibility of performing ready mixed concrete (RMC) dispatching jobs.

Design/methodology/approach

Six ML techniques were selected and tested on data that was extracted from a developed simulation model and answered by a human expert.

Findings

The results show that the performance of most of selected algorithms were the same and achieved an accuracy of around 80 per cent in terms of accuracy for the examined cases.

Practical implications

This approach can be applied in practice to match experts’ decisions.

Originality/value

In this paper the feasibility of handling complex concrete delivery problems by ML techniques is studied. Currently, most of the concrete mixing process is done by machines. However, RMC dispatching still relies on human resources to complete many tasks. In this paper the authors are addressing to reconstruct experts’ decisions as only practical solution.

Details

Engineering, Construction and Architectural Management, vol. 22 no. 5
Type: Research Article
ISSN: 0969-9988

Keywords

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