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1 – 10 of over 9000Bo You and Qi Si Wang
The purpose of this paper is to investigate the distribution characteristics of airflow in mine ventilation suits with different pipeline structures when the human body is bent at…
Abstract
Purpose
The purpose of this paper is to investigate the distribution characteristics of airflow in mine ventilation suits with different pipeline structures when the human body is bent at various angles. On this basis, the stress points are extracted to investigate the pressure variation of a ventilation suit under different ventilation rates and pipeline structures.
Design/methodology/approach
Based on the three-dimensional human body scanner, portable pressure test and other instruments, a human experiment was conducted in an artificial cabin. The study analyzed and compared the distribution characteristics of clearance under three different pipeline structures, as well as the pressure variation of the ventilation suit.
Findings
The study found that the clearance in front of two pipeline structures gradually increased in size as the degree of bending increased, and there was minimal clearance in the chest and back. The longitudinal structure exhibits a significant decrease in clearance compared to the spiral structure. The pressure value of the spiral pipeline structure with the same ventilation volume is low, followed by the transverse structure, while the longitudinal structure has the highest pressure value. The increase in clothing pressure value of a spiral pipeline structured ventilation suit with varying ventilation volumes is minimal.
Originality/value
The ventilation suit has a promising future as a type of personal protective equipment for mitigating heat damage in mines. It is of great value to study the pipeline structure of the ventilation suit for human comfort.
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The existing method of pipeline health monitoring, which requires an entire pipeline to be inspected periodically, is both time‐wasting and expensive. A risk‐based model that…
Abstract
The existing method of pipeline health monitoring, which requires an entire pipeline to be inspected periodically, is both time‐wasting and expensive. A risk‐based model that reduces the amount of time spent on inspection has been presented. This model not only reduces the cost of maintaining petroleum pipelines, but also suggests efficient design and operation philosophy, construction methodology and logical insurance plans. The risk‐based model uses Analytic Hierarchy Process (AHP), a multiple attribute decision‐making technique, to identify the factors that influence failure on specific segments and analyzes their effects by determining probability of risk factors. The severity of failure is determined through consequence analysis. From this, the effect of a failure caused by each risk factor can be established in terms of cost, and the cumulative effect of failure is determined through probability analysis. The technique does not totally eliminate subjectivity, but it is an improvement over the existing inspection method.
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The paper proposes to present the effect of the high voltage transmission lines on the metallic pipelines by calculating the induced voltage due to mutual inductance between the…
Abstract
Purpose
The paper proposes to present the effect of the high voltage transmission lines on the metallic pipelines by calculating the induced voltage due to mutual inductance between the two circuits especially in short circuit conditions of high voltage overhead transmission lines.
Design/methodology/approach
The electro magnetic transient program (EMTP) is used to simulate the high voltage transmission lines in normal case and in different faulty case conditions. A software is built on MATLAB program (M‐file) to study the effects of various parameters on the magnitude of the induced voltage such as: separation distance between the high voltage transmission line and the metallic pipeline (horizontal distance), different cases of short circuits and normal operation case, the screening factor, and the soil resistivity.
Findings
The three‐phase to ground fault gives the least induced voltage, and phase to ground fault case is the most serious case. The induced voltage decreases with increasing the soil resistivity until 400 Ωm and after this, the induced voltage in the metallic pipeline increases with increasing the soil resistivity for all phase fault types.
Research limitations/implications
It does not deal with all types of interference such as capacitive interference.
Practical implications
This technique helps to know the electrical influence exerted by power line on a pipeline. So it can prevent the pipeline from posing a shock hazard rather than corrosion.
Originality/value
This paper presents the effect of the high voltage transmission lines on the metallic pipelines by calculating the induced voltage due to mutual inductance between the two circuits especially in short circuit conditions of high voltage overhead transmission lines.
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Qingjun Zhu, Alin Cao, Wang Zaifend, Jiwen Song and Chen Shengli
The purpose of this paper is to analyze and solve abnormal variation of pipe‐to‐soil potentials of an oil‐transfer pipeline.
Abstract
Purpose
The purpose of this paper is to analyze and solve abnormal variation of pipe‐to‐soil potentials of an oil‐transfer pipeline.
Design/methodology/approach
Pipe‐to‐soil potentials of an oil‐transfer pipeline varied abnormally at several locations. Visual detections find the pipeline is buried near an electric railway and there are several anodic ground beds nearby. Corrosion patterns of the pipeline and examination of the soil reveal no microbiological corrosion. The potential gradients indicate the pipeline might not be attacked by stray currents. However, whole day measurements of one pipeline pile show there are two kinds of stray currents influencing the pipeline: AC stray current and DC stray current.
Findings
The highest pipe‐to‐soil potential reaches 12.958 V when there are AC stray currents. In addition, the biggest and lowest DC pipe‐to‐soil potentials are 0.888 V and −5.90 V, respectively. Radiodetection pipeline current mapper measurement finds there is some bitumen coating breaking points on pipeline. These make the stray currents enter the pipeline and stray current corrosion happens easily. As a result, stray current corrosion happens.
Originality/value
The potential gradients cannot indicate stray current corrosion under all circumstance.
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Bo Hu, Runqiao Yu and Jian Liu
This paper aims to clarify the transient electromagnetic method used for the nondestructive testing of the corrosion of an in-service buried metal pipeline in trenchless state.
Abstract
Purpose
This paper aims to clarify the transient electromagnetic method used for the nondestructive testing of the corrosion of an in-service buried metal pipeline in trenchless state.
Design/methodology/approach
The paper designed corrosion models indoor and infield for testing. A method for calculating the residual wall thickness of metal pipelines was also proposed. The calculation method was verified by the test results. In the test, the receiving probe was improved by the addition of a Mn-Zn ferrite core. The amplitudes of the test results obviously increased, and the calculation accuracy was improved.
Findings
The paper states that the transient electromagnetic method can detect the uniform corrosion distribution of a certain section of a pipeline. A multi-channel profile of the induced electromotive force and the calculated values of the residual wall thickness can be used to confirm the position and degree of corrosion defects, respectively.
Research limitations/implications
The transient electromagnetic method is more effective for large-area corrosion than for localized corrosion (pitting).
Practical implications
The paper includes implications for the development of nondestructive testing method of the corrosion of an in-service buried metal pipeline.
Originality/value
This paper proved the feasibility and reliability of using transient electromagnetic method to test the corrosion of a buried metal pipeline based on experimental study.
Gan Cui, Zili Li, Chao Yang and Xiaoyong Ding
Under normal conditions, there are different protection objects inside and outside the gas station, so two sets of independent cathodic protection systems are adopted. At the same…
Abstract
Purpose
Under normal conditions, there are different protection objects inside and outside the gas station, so two sets of independent cathodic protection systems are adopted. At the same time, an insulating flange is applied at the position where trunk pipelines access to the gas station, which realizes electrical isolation of the structures inside and outside the station. However, as a result of short distance between the two cathodic protection systems, there will be stray current interference between them. The purpose of this paper was to study on the interference between cathodic protection systems of gas station and long distance trunk pipeline.
Design/methodology/approach
Based on the above, in this paper, first, the mathematical model of interference between cathodic protection systems was established and the control equations solved using the boundary element method. Second, the influence of cathodic protection system of gas station on long distance trunk pipeline and the influence of cathodic protection system of long distance trunk pipeline on gas station were studied separately using BEASY software. Finally, a new thought of cathodic protection design for local station was put forward.
Findings
It was concluded that there were serious interference problems between the cathodic protection systems of gas station and long distance trunk pipeline. By moving the potential control point to area outside the influence scope of anode ground bed could avoid the influence of cathodic protection system of gas station on long distance trunk pipeline. By moving the auxiliary anodes away from gas station could avoid the influence of cathodic protection system of long distance trunk pipeline on pipelines in gas station. The new thought of cathodic protection design could avoid the interference between the cathodic protection systems effectively.
Originality/value
It is considered that the results can guide cathodic design for gas station and long distance trunk pipeline. The results can also avoid the interference corrosion between the structures in gas station and trunk pipeline.
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Ziqing Yang, Gan Cui, Zili Li and JianGuo Liu
In recent years, the demand for oil and gas pipelines has increased rapidly. Due to the restrictions of the pipeline routing, pipelines are generally laid in parallel or in the…
Abstract
Purpose
In recent years, the demand for oil and gas pipelines has increased rapidly. Due to the restrictions of the pipeline routing, pipelines are generally laid in parallel or in the same trench, which results in stray-current interference between the independent cathodic protection (CP) systems. The purpose of this paper is to study the interference between the long-distance parallel pipelines and to obtain the optimized operation for the CP systems.
Design/methodology/approach
In this study, first, the numerical model of parallel pipelines was established using the boundary element analysis software (BEASY). Second, the effects of horizontal distance between parallel pipelines, coating damage rate, soil conductivity and anode output current on the interference of parallel pipelines were studied. Finally, by varying the layout or the output currents of CP stations, an optimized operation scheme osf long-distance parallel pipelines was put forward.
Findings
Simulation results showed that with a decrease in soil conductivity or coating damage rate, the interference increased. Moreover, the interference decreased with an increase in horizontal distance between two parallel pipelines or a decrease in anode output current. It was found that there are three methods to reduce the interference between long-distance parallel pipelines: to reduce the output currents of CP stations, combined protection and to close part of the CP stations. Among them, to close part of CP stations was the optimized scheme because of the lowest operating and maintenance cost.
Originality/value
The optimized operation scheme proposed in this study can not only solve the interference between parallel pipelines but also provide guidance for the parallel pipelines to be built in the future. Reasonably arranging the cathodic protection stations using numerical simulation can avoid the interference in the cathodic protection systems, and reduce the construction cost.
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Yuan-Jian Yang, Guihua Wang, Qiuyang Zhong, Huan Zhang, Junjie He and Haijun Chen
Gas pipelines are facing serious risk because of the factors such as long service life, complex working condition and most importantly, corrosion. As one of the main failure…
Abstract
Purpose
Gas pipelines are facing serious risk because of the factors such as long service life, complex working condition and most importantly, corrosion. As one of the main failure reasons of gas pipeline, corrosion poses a great threat to its stable operation. Therefore, it is necessary to analyze the reliability of gas pipelines with corrosion defect. This paper uses the corresponding methods to predict the residual strength and residual life of pipelines.
Design/methodology/approach
In this paper, ASME-B31G revised criteria and finite element numerical analysis software are used to analyze the reliability of a special dangerous section of a gas gathering pipeline, and the failure pressure and stress concentration of the pipeline under three failure criteria are obtained. Furthermore, combined with the predicted corrosion rate of the pipeline, the residual service life of the pipeline is calculated.
Findings
This paper verifies the feasibility of ASME-B31G revised criteria and finite element numerical analysis methods for reliability analysis of gas pipelines with corrosion defect. According to the calculation results, the maximum safe internal pressure of the pipeline is 9.53 Mpa, and the residual life of the pipeline under the current operating pressure is 38.41 years, meeting the requirements of safe and reliable operation.
Originality/value
The analysis methods and analysis results provide reference basis for the reliability analysis of corroded pipelines, which is of great practical engineering value for the safe and stable operation of natural gas pipelines.
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Solder joint inspection plays a critical role in various industries, with a focus on integrated chip (IC) solder joints and metal surface welds. However, the detection of tubular…
Abstract
Purpose
Solder joint inspection plays a critical role in various industries, with a focus on integrated chip (IC) solder joints and metal surface welds. However, the detection of tubular solder joints has received relatively less attention. This paper aims to address the challenges of detecting small targets and complex environments by proposing a robust visual detection method for pipeline solder joints. The method is characterized by its simplicity, cost-effectiveness and ease of implementation.
Design/methodology/approach
A robust visual detection method based on the characteristics of pipeline solder joints is proposed. With the improved hue, saturation and value (HSV) color space, the method uses a multi-level template matching approach to first segment the pipeline from the background, and then match the endpoint of the pipeline to accurately locate the solder joint. The proposed method leverages the distinctive characteristics of pipeline solder joints and employs an enhanced HSV color space. A multi-level template matching approach is utilized to segment the pipeline from the background and accurately locate the solder joint by matching the pipeline endpoint.
Findings
The experimental results demonstrate the effectiveness of the proposed solder joint detection method in practical detection tasks. The average precision of pipeline weld joint localization exceeds 95%, while the average recall is greater than 90%. These findings highlight the applicability of the method to pipeline solder joint detection tasks, specifically in the context of production lines for refrigeration equipment.
Research limitations/implications
The precision of the method is influenced by the placement angle and lighting conditions of the test specimen, which may pose challenges and impact the algorithm's performance. Potential avenues for improvement include exploring deep learning methods, incorporating additional features and contextual information for localization, and utilizing advanced image enhancement techniques to improve image quality.
Originality/value
The proposed pipeline solder joint detection method offers a novel and practical approach. The simplicity, cost-effectiveness and ease of implementation make it an attractive choice for detecting pipeline solder joints in different industrial applications.
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Qiang Yang, Tianfei Xia, Lijia Zhang, Ziye Zhou, Dequan Guo, Ao Gu, Xucai Zeng and Ping Wang
The purpose of this paper is to use the corresponding magnetic sensor and detection method to detect and image the defects of small diameter pipelines. Urban gas pipeline is an…
Abstract
Purpose
The purpose of this paper is to use the corresponding magnetic sensor and detection method to detect and image the defects of small diameter pipelines. Urban gas pipeline is an energy transportation tool for urban industrial production and social life, which is closely related to urban safety. Preventing the occurrence of urban gas pipeline transportation accidents and carrying out pipeline defect detection are of great significance for the urban economic and social stability. To perform pipeline defect detection, the magnetic flux leakage internal detection method is generally used in the detection of large-diameter long-distance oil and gas pipelines. However, in terms of the internal detection of small-diameter pipelines, due to the heavy weight, large structure of the detection device and small pipe diameter, the detection is more difficult.
Design/methodology/approach
In order to solve the above matters, self-made three-dimensional magnetic sensor and three-dimensional magnetic flux leakage imaging direct method are proposed for studying the defect identification. Firstly, for adapting to the diameter range of small-diameter pipelines, and containing the complete information of the defect, a self-made three-dimensional magnetic sensor is made in this paper to improve the accuracy of magnetic flux leakage detection. And on the basis of it, a small diameter pipeline defect detection system is built. Secondly, as detection signal may be affected by background magnetic field interference and the jitter interference, the complete ensemble empirical mode decomposition with adaptive noise method is utilized to screen the detected signal. As a result, the useful signal is reconstructed and the interference signal is removed. Finally, the defect contour inversion imaging of detection is realized based on the direct method of three-dimensional magnetic flux leakage imaging, which includes three-dimensional magnetic flux leakage detection data and data segmentation recognition.
Findings
The three-dimensional magnetic flux leakage imaging experimental results shown that, compared to the actual defects, the typical defects, irregular defects and crack groove defects can be analyzed by the magnetic flux leakage defect contour imaging method in qualitative and quantitative way respectively, which provides a new idea for the research of defect recognition.
Originality/value
A three-dimensional magnetic sensor is made to adapt the diameter range of small diameter pipeline, and based on it, a small-diameter pipeline defect detection system is built to collect and display the magnetic flux leakage signal.
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