Search results

1 – 4 of 4
Article
Publication date: 12 April 2024

Celia Rufo-Martín, Ramiro Mantecón, Geroge Youssef, Henar Miguelez and Jose Díaz-Álvarez

Polymethyl methacrylate (PMMA) is a remarkable biocompatible material for bone cement and regeneration. It is also considered 3D printable but requires in-depth…

Abstract

Purpose

Polymethyl methacrylate (PMMA) is a remarkable biocompatible material for bone cement and regeneration. It is also considered 3D printable but requires in-depth process–structure–properties studies. This study aims to elucidate the mechanistic effects of processing parameters and sterilization on PMMA-based implants.

Design/methodology/approach

The approach comprised manufacturing samples with different raster angle orientations to capitalize on the influence of the filament alignment with the loading direction. One sample set was sterilized using an autoclave, while another was kept as a reference. The samples underwent a comprehensive characterization regimen of mechanical tension, compression and flexural testing. Thermal and microscale mechanical properties were also analyzed to explore the extent of the appreciated modifications as a function of processing conditions.

Findings

Thermal and microscale mechanical properties remained almost unaltered, whereas the mesoscale mechanical behavior varied from the as-printed to the after-autoclaving specimens. Although the mechanical behavior reported a pronounced dependence on the printing orientation, sterilization had minimal effects on the properties of 3D printed PMMA structures. Nonetheless, notable changes in appearance were attributed, and heat reversed as a response to thermally driven conformational rearrangements of the molecules.

Originality/value

This research further deepens the viability of 3D printed PMMA for biomedical applications, contributing to the overall comprehension of the polymer and the thermal processes associated with its implementation in biomedical applications, including personalized implants.

Details

Rapid Prototyping Journal, vol. 30 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 14 August 2024

Rashia Begum S., Vasumathi M., Vigneshwaran Karupaiah and Venkateshwaran Narayanan

Additive manufacturing of polymer composites is a transformative technology that leverages the benefits of both composite material and 3D printing to produce highly customizable…

Abstract

Purpose

Additive manufacturing of polymer composites is a transformative technology that leverages the benefits of both composite material and 3D printing to produce highly customizable, lightweight and efficient composites for a wide range of applications.

Design/methodology/approach

In this research work, glass fiber-reinforced polylactic acid (PLA) filament is used to print the specimen via fusion deposition modeling process. The process parameters such as infill densities (40%, 50% and 60%) and raster angle/orientations (0°, 45° and 90°) are varied, and the specimens for tensile, flexural, impact, hardness and wear testing are prepared as per their respective ASTM standards.

Findings

The results revealed that with an increase in infill density, the mechanical properties of glass fiber-PLA specimens increase progressively. Optimal tensile properties and flexural properties are obtained at 0° and 90° raster angle orientations and 60% infill density. Minimum wear rate is achieved at 0° raster angle orientation and it increases at 45° and 90° raster angle orientations.

Originality/value

Using SEM, the microscopic analysis of the fractured specimen was analyzed to study the interface between the fibers and matrix and it indicates the presence of good adhesion between the layers at 60% infill density and 0° print orientation.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 30 July 2024

Srikar Sarma Kona, Navdeep Sharma Dugala and Gurmeet Singh

This study aims to investigate the erosion wear rate of a stainless steel automobile exhaust manifold, both computationally and physically.

Abstract

Purpose

This study aims to investigate the erosion wear rate of a stainless steel automobile exhaust manifold, both computationally and physically.

Design/methodology/approach

The experiment was performed on a motorcycle exhaust manifold as well as on a 3D model, created using SolidWorks 2022 CAD software. The analysis was later achieved using ANSYS 19.2 simulation software using Fluent – code.

Findings

The analysis of solid particle erosion in the exhaust manifold revealed that erosion wear is concentrated predominantly at the extrados of the manifold, with the most significant wear occurring at the lowermost bend. The erosion wear rate increases with larger particulate sizes and varies among bends, with negligible wear observed in straight pipes. The SEM analysis further confirmed surface degradation, with rugged textures, pits and grooves indicating abrasive wear. Spine-like structures and fractured soot particles suggest erosive and abrasive forces caused by high-speed contact of exhaust gas compounds. Energy dispersive X-ray spectroscopy revealed significant carbon abundance, indicating carbonaceous compounds from fuel combustion, along with notable amounts of oxygen and iron, typical of oxidized metallic constituents. The discrete phase modeling (DPM) analysis highlighted peak particulate matter deposition at the first bend exit, with maximum concentrations observed at specific angles. This deposition is influenced by centrifugal force, leading to increased PM concentration at outer bend walls. Velocity magnitude contours showed asymmetrical flow profiles, with high turbulence levels and secondary flow induced by centrifugal effects in bend areas. Dynamic pressure contours revealed varying pressures at intrados and extrados, with maximum pressure observed at the intrados of the manifold’s bends. These findings provide valuable insights into erosion wear, particulate dispersion and flow dynamics within the exhaust manifold.

Originality/value

The study investigated an automobile exhaust manifold model using ANSYS Fluent code and DPM to analyze erosion wear rate phenomena and its various constituents. This analysis was conducted in comparison with a physically eroded sample. The study offers insights into the mechanism underlying the exhaust manifold of an automobile.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 23 November 2023

Kirstin Abraham, Huw Thomas and Alyson Bryden

The dermatology service on the islands of Orkney, with a population of approximately 22,500, was taken over by National Health Service (NHS) Tayside in August 2018. This paper…

Abstract

Purpose

The dermatology service on the islands of Orkney, with a population of approximately 22,500, was taken over by National Health Service (NHS) Tayside in August 2018. This paper aims to provide an overview of the planning and review of a highly efficient and effective dermatology service for a rural island population.

Design/methodology/approach

The service includes visiting dermatology consultants, enhanced electronic referral vetting, skin surgery services, a General Practice (GP) with extended role (GPwER) in dermatology, specialist virtual clinics, urgent advice for inpatients at the local district general hospital and remote systemic therapy monitoring. A new phototherapy service has been set up in an island GP practice.

Findings

Local GPs and consultant dermatologists find the enhanced vetting service useable, efficient and educational. Between August 2018 and November 2022, there have been 1,749 referrals. Of these referrals, 60% were seen in clinic or a GPwER surgery, with 40% managed remotely by providing advice back to the referring GP. The number of consultations performed by the GPwER has grown over the past 3 years, and in the last year, it accounted for more than 50% of patient appointments. The waiting time has been significantly reduced using this model.

Originality/value

This remote service uses an integrated approach of teledermatology (TD) whilst offering continual in-person services using local capabilities including a GPwER and island general surgeons. New treatment facilities are provided to the island population. Continual educational feedback to the primary care referrer is provided, and it enhances relationships that greatly aid the high-quality dermatology service provided.

Details

Journal of Integrated Care, vol. 32 no. 1
Type: Research Article
ISSN: 1476-9018

Keywords

1 – 4 of 4