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Article
Publication date: 31 August 2022

Yingbao He, Jianhui Liu, Feilong Hua, He Zhao and Jie Wang

Under multiaxial random loading, the material stress–strain response is not periodic, which makes it difficult to determine the direction of the critical plane on the material…

Abstract

Purpose

Under multiaxial random loading, the material stress–strain response is not periodic, which makes it difficult to determine the direction of the critical plane on the material. Meanwhile, existing methods of constant loading cannot be directly applied to multiaxial random loading; this problem can be solved when an equivalent stress transformation method is used.

Design/methodology/approach

First, the Liu-Mahadevan critical plane is introduced into multiaxial random fatigue, which is enabled to determine the material's critical plane position under random loading. Then, an equivalent stress transformation method is proposed which can convert random load to constant load. Meanwhile, the ratio of mean stress to yield strength is defined as the new mean stress influence factor, and a new non-proportional additional strengthening factor is proposed by considering the effect of phase differences.

Findings

The proposed model is validated using multiaxial random fatigue test data of TC4 titanium alloy specimens and the results of the proposed model are compared with that based on Miner's rule and BSW model, showing that the proposed method is more accurate.

Originality/value

In this work, a new multiaxial random fatigue life prediction model is proposed based on equivalent stress transformation method, which considers the mean stress effect and the additional strengthening effect. Results show that the predicted fatigue lives given by the proposed model are in well accordance with the tested data.

Details

International Journal of Structural Integrity, vol. 13 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 25 May 2012

José A.F.O. Correia, Abilio M.P. de Jesus and Alfonso Fernández‐Canteli

Recently, a new class of fatigue crack growth models based on elastoplastic stress‐strain histories at the crack tip region and strain‐life fatigue damage models have been…

Abstract

Purpose

Recently, a new class of fatigue crack growth models based on elastoplastic stress‐strain histories at the crack tip region and strain‐life fatigue damage models have been proposed. The fatigue crack propagation is understood as a process of continuous crack initializations, over elementary material blocks, which may be governed by strain‐life data of the plain material. The residual stresses developed at the crack tip play a central role in these models, since they are used to assess the actual crack driving force, taking into account mean stresses and loading sequential effects. The UniGrow model fits this particular class of fatigue crack propagation models. The purpose of this paper is to propose an extension of the UniGrow model to derive probabilistic fatigue crack propagation data, in particular the derivation of the P–da/dN–ΔK–R fields.

Design/methodology/approach

An existing deterministic fatigue crack propagation model, based on local strain‐life data is first assessed. In particular, an alternative methodology for residual stress computation is proposed, based on elastoplastic finite element analysis, in order to overcome inconsistencies found in the analytical approximate approaches often used in literature. Then, using probabilistic strain‐life fields, a probabilistic output for the fatigue crack propagation growth rates is generated. A new probabilistic fatigue field is also proposed to take mean stress effects into account, using the Smith‐Watson‐Topper (SWT) damage parameter. The proposed models are assessed using experimental data available for two materials representative from old Portuguese bridges.

Findings

A new method to generate probabilistic fatigue crack propagation rates (P–da/dN–ΔK–R fields) is proposed and verified using puddle iron from old Portuguese bridges, usually characterized by significant scatter in fatigue properties. Also, a new probabilistic fatigue field for plain material is proposed to deal with mean stress effects.

Originality/value

A relation between the P–ε–N and the P–da/dN–ΔK–R fields is firstly proposed in this research. Furthermore, a new PSWTN field is proposed to deal with mean stress effects.

Details

International Journal of Structural Integrity, vol. 3 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 3 April 2019

Girendra Kumar, Ashok Kumar and H.N. Bar

The purpose of this paper is to study the effect of mean stress and stress amplitude on the asymmetric cyclic deformation behavior of SA333 Gr-6 C-Mn steel. Such type of loading…

63

Abstract

Purpose

The purpose of this paper is to study the effect of mean stress and stress amplitude on the asymmetric cyclic deformation behavior of SA333 Gr-6 C-Mn steel. Such type of loading may arise during the service period because of the load fluctuations, thermal gradients and sudden loading like seismic events. Tests were also carried out at different temperatures to understand the effect of it on sensitiveness of the materials deformation behavior.

Design/methodology/approach

Cylindrical specimen of 8-mm gauge diameter and 15-mm gauge length was fabricated from the pipe section along its axis. Stress controlled ratcheting tests were carried out by using triangular waveform for cyclic loading. The strain accumulations were measured using 12.5-mm gauge length extensometer. Ratcheting tests were carried out at fixed stress amplitude of 400 MPa and mean stress varying from 0 to 75 MPa, whereas at the fixed mean stress of 100 MPa and stress amplitude varies from 300 to 400 MPa at 300°C. To study the effect of temperature on ratcheting behavior, tests were carried out at a load of 100 MPa mean stress and 350 MPa stress amplitude, with a varying temperature between room temperature and 350°C. The stress rate of 115 MPas-1 was kept constant for all the tests.

Findings

Increase in mean stress and stress amplitude, ratcheting strain and plastic strain amplitude increases, whereas ratcheting life decreases. With an increase in temperature, ratcheting life increases and strain accumulation decreases up to 300°C, whereas on further increase in temperature, strain accumulation increases with reduction in ratcheting life. Minimum ratcheting rate was observed at 250°C and 300°C. The dynamic strain aging (DSA) phenomena lead to the hardening of the material. The investigated steel shows DSA temperature regime lies between 250°C and 300°C. The failure modes at 250°C and 300°C temperature was transgranular, whereas at 350°C complete ductile.

Research limitations/implications

The stress rate and loading condition may vary to study the ratcheting behavior.

Practical implications

From this study, the critical cyclic load may be determined. The DSA temperature regime of this material is determined at this stress rate. This could help to evaluate the cyclic deformation behavior of the material with temperature changes.

Originality/value

In this investigation, the DSA temperature regime has been determined where maximum ratcheting life, minimum strain accumulation and ratcheting rate were observed. The critical load where the minimum life of the material occurred at elevated temperature is 100 MPa mean stress and 400 MPa stress amplitude.

Details

World Journal of Engineering, vol. 16 no. 1
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 7 September 2015

Hong Gao, Jianhua Ma, Lilan Gao, Dunji Yu and Jinsheng Sun

The purpose of this paper is to determine: how the thermal cycling aging affects the ratcheting behavior of anisotropic conductive adhesive film (ACF); how the loading conditions…

Abstract

Purpose

The purpose of this paper is to determine: how the thermal cycling aging affects the ratcheting behavior of anisotropic conductive adhesive film (ACF); how the loading conditions and loading history affect the ratcheting strain and strain rate of ACF with different thermal cycling aging histories.

Design/methodology/approach

The ACF of CP6920F was cured at 190°C in an electro-thermal vacuum drying apparatus for 30 s. The cured specimens were put into the thermal cycling chamber (−40-150°C) for aging to 25, 50, 100, 200 and 500 cycles. A series of uniaxial ratcheting tests of aged ACF after different thermal cycles was carried out under stress control at 80°C.

Findings

The ACF subjected to larger number of thermal aging cycles exhibits less ratcheting strain under the same loading conditions. The ACF with the same thermal cycling aging history shows more ratcheting strain and a higher ratcheting strain rate when loaded under a larger mean stress or stress amplitude or a lower loading rate. The ratcheting behavior of aged ACF is found to be more sensitive to the lower loading rate. The higher mean stress (or stress amplitude) enhances the deformation resistance and consequently restrains the ratcheting strain of subsequent cycling with a lower mean stress (or stress amplitude). The prior lower loading rate accelerates the plastic deformation more significantly than the higher one.

Originality/value

The influencing trends of thermal cycling aging, loading condition and loading history on ratcheting behavior of ACF are obtained, which is important for the design and safety assessment of ACF joints.

Details

Soldering & Surface Mount Technology, vol. 27 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 November 1963

A.D. Hall

THE purpose of this paper is to examine the part that metal fatigue plays in the engineering of the helicopter, and to outline the methods used at present to estimate the safe…

Abstract

THE purpose of this paper is to examine the part that metal fatigue plays in the engineering of the helicopter, and to outline the methods used at present to estimate the safe fatigue life of the component parts of the helicopter.

Details

Aircraft Engineering and Aerospace Technology, vol. 35 no. 11
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 1 March 1967

D. Broek and J. Schijve

Clad 2024‐T3 and 7075‐T6 sheet specimens were loaded at three different load amplitudes and three different mean loads. It turned out that the mean stress had an important…

Abstract

Clad 2024‐T3 and 7075‐T6 sheet specimens were loaded at three different load amplitudes and three different mean loads. It turned out that the mean stress had an important influence on the crack propagation rate. The crack growth rate in the 7075 specimens was three to four times as large as in the 2024 specimens.

Details

Aircraft Engineering and Aerospace Technology, vol. 39 no. 3
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 15 June 2020

Tayeb Kebir, José A.F.O. Correia, Mohamed Benguediab and Abilio M.P. De Jesus

The purpose of this scientific work is to simulate the fatigue damage under random loading, taking into account the mean stress effect on fatigue lifetime and using the Rainflow…

Abstract

Purpose

The purpose of this scientific work is to simulate the fatigue damage under random loading, taking into account the mean stress effect on fatigue lifetime and using the Rainflow counting technique to assess the fatigue damage by the Ansys software. The used material is aluminum alloy 6082-T6. A comparison with literature results has confirmed this investigation in this paper.

Design/methodology/approach

The study of fatigue under random loading is based on the same concepts as constant loading with the addition of damage summation. The proportion of damage caused by a stress cycle depends not only on the alternating stress but also on the mean stress.

Findings

Analysis of the fatigue damage shows that the number of relative damage due to each cycle.

Originality/value

This paper aims to simulate the fatigue damage under random loading for aluminum alloys.

Details

International Journal of Structural Integrity, vol. 12 no. 3
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 11 January 2021

Haijie Wang, Xintian Liu, Que Wu, Xiaolan Wang and Yansong Wang

The purpose of this paper is to obtain a more accurate fatigue life of structures by introducing the surface roughness into fatigue life prediction model.

Abstract

Purpose

The purpose of this paper is to obtain a more accurate fatigue life of structures by introducing the surface roughness into fatigue life prediction model.

Design/methodology/approach

Based on the fatigue life prediction model with surface roughness correction, the shock absorber cylinder is taken as an example to verify the feasibility of the improved method. Based on the load of the shock absorber cylinder during driving, fatigue experiments are performed under longitudinal and lateral forces, respectively. Then, the fatigue life predicted by the modified model is compared with that predicted by the traditional model.

Findings

By comparing with the test results, considering the influence of mean stress, the Manson method is more accurate in life prediction. Then, the modified Manson-Coffin and Manson method with surface roughness is more accurate in life prediction under longitudinal force and lateral forces, respectively. This verifies the feasibility of the improved method with the surface roughness.

Originality/value

The research on the influence of surface roughness on fatigue life can lay the technical foundation for the life prediction of products and have great significance to the quality evaluation of products.

Details

Engineering Computations, vol. 38 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 8 August 2020

Tayeb Kebir, José Correia, Mohamed Benguediab and Abilio M.P. de Jesus

The purpose of this scientific work is to simulate the fatigue damage under random loading taking into account the mean stress effect on fatigue lifetime and using the rainflow…

Abstract

Purpose

The purpose of this scientific work is to simulate the fatigue damage under random loading taking into account the mean stress effect on fatigue lifetime and using the rainflow counting technique to assess the fatigue damage.

Design/methodology/approach

The study of fatigue under random loading is based on same concepts which as constant loading with addition of damage summation. The damage of materials due a stress cycle depends not only on the alternating stress but also on the mean stress.

Findings

The cycles counting simulation method allows quantifying the hysteresis loops, even if for small amplitude stresses.

Originality/value

The cycles are low or medium; the damage occurs most often, the higher values of alternating stresses cause the most failure of materials.

Details

International Journal of Structural Integrity, vol. 12 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 February 1962

R.J. Ryman

This preliminary investigation has shown that the programme load method of testing provides more useful information than single load level tests enabling a more reliable estimate…

Abstract

This preliminary investigation has shown that the programme load method of testing provides more useful information than single load level tests enabling a more reliable estimate of a structural joint fatigue life to be obtained.

Details

Aircraft Engineering and Aerospace Technology, vol. 34 no. 2
Type: Research Article
ISSN: 0002-2667

1 – 10 of over 91000