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Article
Publication date: 3 February 2021

S. Sarath and P. Sam Paul

A new cutting tool is always well-defined and sharp at the onset of the metal cutting process and gradually losses these properties as the machining process advances. Similarly…

Abstract

Purpose

A new cutting tool is always well-defined and sharp at the onset of the metal cutting process and gradually losses these properties as the machining process advances. Similarly, at the beginning of the machining process, amplitude of tool vibrations is considerably low and it increases gradually and peaks at the end of the service period of the cutting tool while machining. It is significant to provide a corresponding real-time varying damping to control this chatter, which directly influences accuracy and quality of productivity. This paper aims to review the literature related to the application of smart fluid to control vibration in metal cutting and also focused on the challenges involved in the implementation of active control system during machining process.

Design/methodology/approach

Smart dampers, which are used as semi-active and active dampers in metal cutting, were reviewed and the research studies carried out in the field of the magnetorheological (MR) damper were concentrated. In smart materials, MR fluids possess some disadvantages because of their sedimentation of iron particles, leakage and slow response time. To overcome these drawbacks, new MR materials such as MR foam, MR elastomers, MR gels and MR plastomers have been recommended and suggested. This review intents to throw light into available literature which exclusively deals with controlling chatter in metal cutting with the help of MR damping methods.

Findings

Using an MR damper popularly known for its semi-active damping characteristics is very adaptable and flexible in controlling chatter by providing damping to real-time amplitudes of tool vibration. In the past, many researchers have attempted to implement MR damper in metal cutting to control vibration and were successful. Various methods with the help of MR fluid are illustrated.

Research limitations/implications

A new cutting tool is always well-defined and sharp at the onset of metal cutting process and gradually losses these properties as the machining process advances. Similarly, at the beginning of the machining process, amplitude of tool vibrations is considerably low and it increases gradually and peaks at the end of service period of cutting tool while machining. Application of MR damper along with the working methodology in metal cutting is presented, challenges met are analyzed and a scope for development is reviewed.

Practical implications

This study provides corresponding real-time varying damping to control tool vibration which directly influences accuracy and quality of productivity. Using an MR damper popularly known for its semi-active damping characteristics is very adaptable and flexible in controlling chatter by providing damping to real-time amplitudes of tool vibration.

Social implications

This study attempts to implement smart damper in metal cutting to control vibrations.

Originality/value

It is significant to provide corresponding real-time varying damping to control tool vibration which directly influences accuracy and quality of productivity.

Details

World Journal of Engineering, vol. 18 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 August 2014

S. Kumbhar, Subhasis Maji and Bimlesh Kumar

In the past several years, there has been increased market place awareness of noise, vibration, and harshness performance in automobiles. The differentiation between the quality…

Abstract

In the past several years, there has been increased market place awareness of noise, vibration, and harshness performance in automobiles. The differentiation between the quality and reliability levels of automobiles has become less pronounced and, as a result, manufacturers have had to demonstrate superiority by focusing on NVH concerns. The automotive industry is currently spending millions of dollars on NVH work to develop new materials and damping techniques so that the damping treatments are lighter, cheaper and more effective. Some of the methods used to control noise, vibration and harshness includes the use of different carpeting treatments, the addition of rubber or asphalt material to car panels, gap sealant, and the injection of expandable foam into body panels. The aim of this study is to explore the feasibility of smart damping materials such as magnetorheological elastomers (MRE), piezoelectric materials, with its basic properties, for augmenting and improving the performance benefits of damping materials. This study also evaluates the noise and vibration benefits of smart damping materials as compared to conventional damping treatments.

Details

World Journal of Engineering, vol. 11 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 2 February 2022

Ali Mohammed Ali, Manar Hamid Jasim and Bashar Dheyaa Hussein Al-Kasob

The purpose of this paper is to present an applied method to design the low-speed contact between a mass and surface of a beam using an analytical solution based on the…

Abstract

Purpose

The purpose of this paper is to present an applied method to design the low-speed contact between a mass and surface of a beam using an analytical solution based on the first-order shear deformation beam theory. Also, a simulation of impact process is carried out by ABAQUS finite element (FE) code.

Design/methodology/approach

In theoretical formulation, first strains and stresses are obtained, then kinetic and potential energies are written, and using a combination of Ritz and Lagrange methods, a set of system of motion equations in the form of mass, stiffness and force matrices is obtained. Finally, the motion equations are solved using Runge–Kutta fourth order method.

Findings

The von Mises stress contours at the impact point and contact force from the ABAQUS simulation are illustrated and it is revealed that the theoretical solution is in good agreement with the FE code. The effect of changes in projectile speed, projectile diameter and projectile mass on the results is carefully examined with particular attention to evaluate histories of the impact force and beam recess. One of the important results is that changes in projectile speed have a greater effect on the results than changes in projectile diameter, and also changes in projectile mass have the least effect.

Originality/value

This paper presents a combination of methods of energy, Ritz and Lagrange and also FE code to simulate the problem of sandwich beams under low velocity impact.

Details

Journal of Engineering, Design and Technology , vol. 22 no. 2
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 21 September 2012

Robert Bogue

The purpose of this paper is to provide details of a number of collaborative European projects which seek to improve the performance and capabilities of industrial manufacturing…

Abstract

Purpose

The purpose of this paper is to provide details of a number of collaborative European projects which seek to improve the performance and capabilities of industrial manufacturing and assembly systems.

Design/methodology/approach

Following a short introduction, this paper discusses a selection of current, collaborative European projects involving the development of advanced manufacturing and assembly technologies.

Findings

This shows that the EU is actively supporting the development of advanced technologies to improve the competitiveness of the region's manufacturing and assembly industries. This is being conducted through a series of collaborative R&D projects.

Originality/value

The paper provides details of six current European projects involving advanced manufacturing and assembly methods.

Article
Publication date: 15 July 2019

R.R. Kumar, P.K. Karsh, Vaishali, K.M. Pandey and S. Dey

The purpose of this paper is to investigate the first three stochastic natural frequencies of skewed sandwich plates, considering uncertain system parameters. To conduct the…

Abstract

Purpose

The purpose of this paper is to investigate the first three stochastic natural frequencies of skewed sandwich plates, considering uncertain system parameters. To conduct the sensitivity analysis for checking the criticality of input parameters.

Design/methodology/approach

The theoretical formulation is developed based on higher-order-zigzag theory in accordance with the radial basis function (RBF) and stochastic finite element (FE) model. A cubic function is considered for in-plane displacement over thickness while a quadratic function is considered for transverse displacement within the core and remains constant in the facesheet. RBF is used as a surrogate model to achieve computational efficiency and accuracy. In the present study, the individual and combined effect of ply-orientation angle, skew angle, number of lamina, core thickness and material properties are considered for natural frequency analysis of sandwich plates.

Findings

Results presented in this paper illustrates that the skewness in the sandwich plate significantly affects the global dynamic behaviour of the structure. RBF surrogate model coupled with stochastic FE approach significantly reduced the computational time (more than 1/18 times) compared to direct Monte Carlo simulation approach.

Originality/value

The stochastic results for dynamic stability of sandwich plates show that the inevitable source uncertainties present in the input parameters result in significant variation from the deterministic value demonstrates the need for inclusive design paradigm considering stochastic effects. The present paper comprehensively establishes a generalized new RBF-based FE approach for efficient stochastic analysis, which can be applicable to other complex structures too.

Article
Publication date: 22 March 2023

Arun Kumar, Pulak Mohan Pandey, Sunil Jha and Shib Shankar Banerjee

This paper aims to discuss the successful 3D printing of styrene–ethylene–butylene–styrene (SEBS) block copolymers using solvent-cast 3D printing (SC-3DP) technique.

Abstract

Purpose

This paper aims to discuss the successful 3D printing of styrene–ethylene–butylene–styrene (SEBS) block copolymers using solvent-cast 3D printing (SC-3DP) technique.

Design/methodology/approach

Three different Kraton grade SEBS block copolymers were used to prepare viscous polymer solutions (ink) in three different solvents, namely, toluene, cyclopentane and tetrahydrofuran. Hansen solubility parameters (HSPs) were taken into account to understand the solvent–polymer interactions. Ultraviolet–visible spectroscopy was used to analyze transmittance behavior of different inks. Printability of ink samples was compared in terms of shape retention capability, solvent evaporation and shear viscosity. Dimensional deviations in 3D-printed parts were evaluated in terms of percentage shrinkage. Surface morphology of 3D-printed parts was investigated by scanning electron microscope. In addition, mechanical properties and rheology of the SC-3D-printed SEBS samples were also investigated.

Findings

HSP analysis revealed toluene to be the most suitable solvent for SC-3DP. Cyclopentane showed a strong preferential solubility toward the ethylene–butylene block. Microscopic surface cracks were present on tetrahydrofuran ink-based 3D-printed samples. SC-3D-printed samples exhibited high elongation at break (up to 2,200%) and low tension set (up to 9%).

Practical implications

SC-3DP proves to be an effective fabrication route for complex SEBS parts overcoming the challenges associated with fused deposition modeling.

Originality/value

To the best of authors’ knowledge, this is the first report investigating the effect of different solvents on physicomechanical properties of SC-3D-printed SEBS block copolymer samples.

Details

Rapid Prototyping Journal, vol. 29 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 15 March 2019

Lei Zhang, Wendong Wang, Yikai Shi, Yang Chu and Xing Ming

To achieve variable stiffness, this paper aims to design a flexible actuator with variable stiffness by using the magnetorheological effect of magnetorheological fluid. The…

Abstract

Purpose

To achieve variable stiffness, this paper aims to design a flexible actuator with variable stiffness by using the magnetorheological effect of magnetorheological fluid. The variable stiffness actuator can well meet the safety requirements of human–robot interaction and be more adaptable to unknown or complex environments. The variable stiffness actuator designed in this study can realize the continuous and controllable change of stiffness compared with the existing actuator.

Design/methodology/approach

The principle of variable stiffness actuator is illustrated in detail; the three-dimensional model and mechanical model of the flexible actuator are provided. The magnetic field distribution of the actuator coil is analyzed, and the dynamic model of the actuator is provided.

Findings

Output torque test suggests that the magnetorheological fluid variable stiffness actuator (VSAMF) can output a stable torque which meets the designing requirements of the test; sinusoidal follow-up test shows that VSAMF can implement sinusoidal follow-up; variable stiffness test shows that VSAMF can achieve real-time variable stiffness adjustment; the crash test suggests that VSAMF can well protect machines when meeting obstacles.

Originality/value

In this paper, a new variable stiffness joint is proposed through changing the current to change the performance of the stiffness, and it can realize the continuous and controllable change of stiffness.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 24 August 2020

Ambika Aggarwal, Priti Dimri, Amit Agarwal and Ashutosh Bhatt

In general, cloud computing is a model of on-demand business computing that grants a convenient access to shared configurable resources on the internet. With the increment of…

Abstract

Purpose

In general, cloud computing is a model of on-demand business computing that grants a convenient access to shared configurable resources on the internet. With the increment of workload and difficulty of tasks that are submitted by cloud consumers; “how to complete these tasks effectively and rapidly with limited cloud resources?” is becoming a challenging question. The major point of a task scheduling approach is to identify a trade-off among user needs and resource utilization. However, tasks that are submitted by varied users might have diverse needs of computing time, memory space, data traffic, response time, etc. This paper aims to proposes a new way of task scheduling.

Design/methodology/approach

To make the workflow completion in an efficient way and to reduce the cost and flow time, this paper proposes a new way of task scheduling. Here, a self-adaptive fruit fly optimization algorithm (SA-FFOA) is used for scheduling the workflow. The proposed multiple workflow scheduling model compares its efficiency over conventional methods in terms of analysis such as performance analysis, convergence analysis and statistical analysis. From the outcome of the analysis, the betterment of the proposed approach is proven with effective workflow scheduling.

Findings

The proposed algorithm is more superior regarding flow time with the minimum value, and the proposed model is enhanced over FFOA by 0.23%, differential evolution by 2.48%, artificial bee colony (ABC) by 2.85%, particle swarm optimization (PSO) by 2.46%, genetic algorithm (GA) by 2.33% and expected time to compute (ETC) by 2.56%. While analyzing the make span case, the proposed algorithm is 0.28%, 0.15%, 0.38%, 0.20%, 0.21% and 0.29% better than the conventional methods such as FFOA, DE, ABC, PSO, GA and ETC, respectively. Moreover, the proposed model has attained less cost, which is 2.14% better than FFOA, 2.32% better than DE, 3.53% better than ABC, 2.43% better than PSO, 2.07% better than GA and 2.90% better than ETC, respectively.

Originality/value

This paper presents a new way of task scheduling for making the workflow completion in an efficient way and for reducing the cost and flow time. This is the first paper uses SA-FFOA for scheduling the workflow.

Details

Kybernetes, vol. 50 no. 6
Type: Research Article
ISSN: 0368-492X

Keywords

Article
Publication date: 25 June 2020

Yee Ling Yap, Swee Leong Sing and Wai Yee Yeong

Soft robotics is currently a rapidly growing new field of robotics whereby the robots are fundamentally soft and elastically deformable. Fabrication of soft robots is currently…

3826

Abstract

Purpose

Soft robotics is currently a rapidly growing new field of robotics whereby the robots are fundamentally soft and elastically deformable. Fabrication of soft robots is currently challenging and highly time- and labor-intensive. Recent advancements in three-dimensional (3D) printing of soft materials and multi-materials have become the key to enable direct manufacturing of soft robots with sophisticated designs and functions. Hence, this paper aims to review the current 3D printing processes and materials for soft robotics applications, as well as the potentials of 3D printing technologies on 3D printed soft robotics.

Design/methodology/approach

The paper reviews the polymer 3D printing techniques and materials that have been used for the development of soft robotics. Current challenges to adopting 3D printing for soft robotics are also discussed. Next, the potentials of 3D printing technologies and the future outlooks of 3D printed soft robotics are presented.

Findings

This paper reviews five different 3D printing techniques and commonly used materials. The advantages and disadvantages of each technique for the soft robotic application are evaluated. The typical designs and geometries used by each technique are also summarized. There is an increasing trend of printing shape memory polymers, as well as multiple materials simultaneously using direct ink writing and material jetting techniques to produce robotics with varying stiffness values that range from intrinsically soft and highly compliant to rigid polymers. Although the recent work is done is still limited to experimentation and prototyping of 3D printed soft robotics, additive manufacturing could ultimately be used for the end-use and production of soft robotics.

Originality/value

The paper provides the current trend of how 3D printing techniques and materials are used particularly in the soft robotics application. The potentials of 3D printing technology on the soft robotic applications and the future outlooks of 3D printed soft robotics are also presented.

Details

Rapid Prototyping Journal, vol. 26 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 30 April 2024

Amin Barzegar, Mohammadreza Farahani and Amirreza Gomroki

Material extrusion-based additive manufacturing is a prominent manufacturing technique to fabricate complex geometrical three-dimensional (3D) parts. Despite the indisputable…

Abstract

Purpose

Material extrusion-based additive manufacturing is a prominent manufacturing technique to fabricate complex geometrical three-dimensional (3D) parts. Despite the indisputable advantages of material extrusion-based technique, the poor surface and subsurface integrity hinder the industrial application of this technology. The purpose of this study is introducing the hot air jet treatment (HAJ) technique for surface treatment of additive manufactured parts.

Design/methodology/approach

In the presented research, novel theoretical formulation and finite element models are developed to study and model the polishing mechanism of printed parts surface through the HAJ technique. The model correlates reflow material volume, layer width and layer height. The reflow material volume is a function of treatment temperature, treatment velocity and HAJ velocity. The values of reflow material volume are obtained through the finite element modeling model due to the complexity of the interactions between thermal and mechanical phenomena. The theoretical model presumptions are validated through experiments, and the results show that the treatment parameters have a significant impact on the surface characteristics, hardness and dimensional variations of the treated surface.

Findings

The results demonstrate that the average value of error between the calculated theoretical results and experimental results is 14.3%. Meanwhile, the 3D plots of Ra and Rq revealed that the maximum values of Ra and Rq reduction percentages at 255°C, 270°C, 285°C and 300°C treatment temperatures are (35.9%, 33.9%), (77.6%,76.4%), (94%, 93.8%) and (85.1%, 84%), respectively. The scanning electron microscope results illustrate three different treatment zones and the treatment-induced and manufacturing-induced entrapped air relief phenomenon. The measured results of hardness variation percentages and dimensional deviation percentages at different regimes are (8.33%, 0.19%), (10.55%, 0.31%) and (−0.27%, 0.34%), respectively.

Originality/value

While some studies have investigated the effect of the HAJ process on the structural integrity of manufactured items, there is a dearth of research on the underlying treatment mechanism, the integrity of the treated surface and the subsurface characteristics of the treated surface.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

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