Search results

This paper aims to deal with integrated planning and scheduling problem in multi-site manufacturing environment and provides a comprehensive review of literature. Classification schemes and various aspects of planning and scheduling problem in multi-site manufacturing are highlighted.

A structured review methodology is adopted to classify the relevant literature. Taxonomy for classification of the problem is presented, followed by review of modelling approaches, solution strategies and challenges faced in multi-site integrated planning and scheduling problem.

The paper is concluded with interesting research findings and a short view on directions related to modelling approach, solution strategy and technique for further developments in the area of multi-site integrated planning and scheduling.

The findings of this study would be helpful for future researchers and practitioners to provide a knowledge base and to further work in this area.

This study attempts to consolidate the diverse literature available and highlight the various aspects of planning and scheduling in multi-site manufacturing.

In a mixed flow production environment, interactions between production planning and scheduling are critical for mixed flow distributed manufacturing management. The purpose of this paper is to assist manufacturers in achieving real-time ordering and obtaining integrated optimization of shop floor production planning and scheduling for mixed flow production systems.

A double decoupling postponement (DDP) approach is presented for production dispatch control, and an integrated model is designed under an assemble to order (ATO) environment. To generate “optimal” lots to fulfil real-time customer requests, constant work in progress (CONWIP) and days of inventory dispatching algorithms are embedded into the proposed DDP model, which can deal with real-time ordering and dynamic scheduling simultaneously. Subsequently, a case study is conducted, and experiments are carried out to verify the presented method.

The proposed DDP model is designed to upgrade a previous CONWIP method in the case study company, and the proposed model demonstrates better performance for the integration of production planning and scheduling in mixed flow manufacturing. As a result, the presented operation mechanism can reflect real-time ordering information to shop floor scheduling and obtain performance metrics in terms of reliability, availability and maintainability.

The presented model can be further proliferated to generic factory manufacturing with the proposed logic and architecture.

The DDP model can integrate real-time customer orders and work in process information, upon which manufacturers can make correct decisions for dispatch strategies and order selection within an integrated system.

Dynamic planning and scheduling forms a widely adopted smart strategy for solving real-world problems in diverse business systems. This paper uses deductive content analysis to explore secondary data from previous studies in dynamic planning and scheduling to draw conclusions on its current status, forward action and research needs in construction management.

The authors searched academic databases using planning and scheduling keywords without a periodic setting. This research collected secondary data from the database to draw an objective comparison of categories and conclusions about how the data relates to planning and scheduling to avoid the subjective responses from questionnaires and interviews. Then, applying inclusion and exclusion criteria, we selected one hundred and four articles. Finally, the study used a seven-step deductive content analysis to develop the categorisation matrix and sub-themes for describing the dynamic planning and scheduling categories. The authors used deductive analysis because of the secondary data and categories comparison. Using the event types represented in a quadrant mapping, authors delve into where, when, application and benefits of the classes.

The content analysis showed that all the accounts and descriptions of dynamic planning and scheduling are identifiable in an extensive research database. The content analysis reveals the need for multi-hybrid (4D BIM-Agent based-discrete event-discrete rate-system dynamics) simulation modelling and optimisation method for proffering solutions to scheduling and planning problems, its current status, tools and obstacles.

This research reveals the deductive content analysis talent in construction research. It also draws direction, focuses and raises a question on dynamic planning and scheduling research concerning the five-integrated model, an opportunity for their integration, models combined attributes and insight into its solution viability in construction.

This paper aims to present a new model for solving the integrated production planning and scheduling. Usually, the two decision levels are treated sequentially because of their complexity. Scheduling depends on the lot sizes calculated at the tactical level and ignoring scheduling constraints generates unrealistic and inconsistent decisions. Therefore, integrating more detail scheduling constraint in production planning is important for managing efficiently operations. Therefore, an integrated model was developed, and two evolutionary optimization approaches were suggested for solving it, namely, genetic algorithm (GA) and the hybridization of simulated annealing (SA) with GA HSAGA. The proposed algorithms have some parameters that must be adjusted using Taguchi method. Therefore, to evaluate the proposed algorithm, the authors compared the results given by GA and the hybridization. The SA-based local search is embedded into a GA search mechanism to move the GA away from being closed within local optima. The analysis shows that the combination of simulated annealing with GA gives better solutions and minimizes the total production costs.

The paper opted for an approached resolution method particularly GA and simulated annealing. The study represents a comparison between the results found using GA and the hybridization of simulated annealing and GA. A total of 45 instances were studied to evaluate job-shop problems of different sizes.

The results illustrate that for 36 instances of 45, the hybridization of simulated annealing and GA HSAGA has provided best production costs. The efficiency demonstrated by HSAGA approach is related to the combination between the exploration ability of GA and the capacity to escape local optimum of simulated annealing.

This study provides a new resolution approach to the integration of planning and scheduling while considering a new operational constrain. The model suggested aims to control the available capacity of the resources and guaranties that the resources to be consumed do not exceed the real availability to avoid the blocking that results from the unavailability of resources. Furthermore, to solve the MILP model, a GA is proposed and then it is combined to simulated annealing.

The purpose of this study is to propose a new mathematical model that integrates strategic decision-making with tactical-operational decision-making in order to optimize production and scheduling decisions.

This study presents a multi-objective optimization framework to make production planning, scheduling and maintenance decisions. An epsilon-constraint method is used to solve small instances of the model, while new hybrid optimization algorithms, including multi-objective particle swarm optimization (MOPSO), non-dominated sorting genetic algorithm, multi-objective harmony search and improved multi-objective harmony search (IMOHS) are developed to address the high complexity of large-scale problems.

The computational results demonstrate that the metaheuristic algorithms are effective in obtaining economic solutions within a reasonable computational time. In particular, the results show that the IMOHS algorithm is able to provide optimal Pareto solutions for the proposed model compared to the other three algorithms.

This study presents a new mathematical model that simultaneously determines green production planning and scheduling decisions by minimizing the sum of the total cost, makespan, lateness and energy consumption criteria. Integrating production and scheduling of a shop floor is critical for achieving optimal operational performance in production planning. To the best of the authors' knowledge, the integration of production planning and maintenance has not been adequately addressed.

MRP is a priority‐planning technique, not an execution tool. Waste can be avoided through the use of JIT as an execution tool, where only those materials which are actually needed on the factory floor are “pulled”, when they are needed. Describes a hybrid manufacturing system which incorporates the traditional MRP system and the Japanese JIT system in a single framework. The rationale is not whether MRP or JIT is better; it is how they complement each other in a hybrid system. Specifically, this framework attempts to integrate both MRP and JIT production. The integrated hybrid system can provide better production planning, scheduling and control. It employs the logic of MRP and JIT, but it eliminates some of the inherent problems and drawbacks in both systems.

Optimization algorithms can differ in performance for a specific problem. Hybrid approaches, using this difference, might give a higher performance in many cases. This paper presents a hybrid approach of Genetic Algorithm (GA) and Ant Colony Optimization (ACO) specifically for the Integrated Process Planning and Scheduling (IPPS) problems. GA and ACO have given different performances in different cases of IPPS problems. In some cases, GA has outperformed, and so do ACO in other cases. This hybrid method can be constructed as (I) GA to improve ACO results or (II) ACO to improve GA results. Based on the performances of the algorithm pairs on the given problem scale. This proposed hybrid GA-ACO approach (hAG) runs both GA and ACO simultaneously, and the better performing one is selected as the primary algorithm in the hybrid approach. hAG also avoids convergence by resetting parameters which cause algorithms to converge local optimum points. Moreover, the algorithm can obtain more accurate solutions with avoidance strategy. The new hybrid optimization technique (hAG) merges a GA with a local search strategy based on the interior point method. The efficiency of hAG is demonstrated by solving a constrained multi-objective mathematical test-case. The benchmarking results of the experimental studies with AIS (Artificial Immune System), GA, and ACO indicate that the proposed model has outperformed other non-hybrid algorithms in different scenarios.

On modern markets, supply chains (SC) shape the competition landscape. At the same time, considerable research advancements have been recently achieved in the area of collaborative networks. Trends in information technology progress for networked systems include development of cyber‐physical networks, cloud service environments, etc. The purpose of this paper is to identify an inter‐disciplinary perspective and modelling tools for new generation SCs which will be collaborative cyber‐physical networks.

This study addresses the above‐mentioned research goal by first, developing a methodical vision of an inter‐disciplinary modelling framework for SCM based on the existing studies on SC operations, control and systems theories; and second, by integrating elements of different structures with structures dynamics within an adaptive framework based upon the authors' own research.

The inter‐disciplinary modelling framework for multi‐structural SCs has been developed. A new inter‐disciplinary level of model‐based decision‐making support in those SCs is claimed based on the integration of previously isolated problems and modelling tools developed in such disciplines like operations research, control theory, system dynamics, and artificial intelligence.

The novelty of this paper is the consideration of SC modelling in the context of collaborative cyber‐physical systems. This topic is particularly relevant for researchers and practitioners who are interested in future generation SCs. Particular focus is directed towards the multi‐structural SC modelling, structure dynamics, and inter‐disciplinary problems and models in future SCs. Challenges of integrated optimization in the organizational and informational context are discussed.

Global competition and rapidly changing customer requirements are demanding increasing changes in manufacturing environments. Enterprises are required to constantly redesign their products and continuously reconfigure their manufacturing systems. Traditional approaches to manufacturing systems do not fully satisfy this new situation. Many authors have proposed that artificial intelligence (AI) will bring the flexibility and efficiency needed by manufacturing systems. This paper is a review of AI techniques used in manufacturing systems. The paper first defines the components of a simplified intelligent manufacturing systems (IMS), the different AI techniques to be considered and then shows how these AI techniques are used for the components of IMS.

In academics and industry, significant efforts have been made to lead planners and control teams in evaluating project performance and control. In this context, numerous control metrics have been devised and put into practice, often with little emphasis on analyzing their underlying concepts. To cover this gap, this research aims to identify and analyze a holistic list of control metrics and their functionalities in the construction industry.

A multi-step analytical approach was conducted to achieve the study’s objectives. First, a holistic list of control metrics and their functionalities in the construction industry was identified. Second, a quantitative analysis based on social network analysis (SNA) was implemented to discover the most important functionalities.

The results revealed that the most important control metrics' functionalities (CMF) could differ depending on the type of metrics (lagging and leading) and levels of control. However, in general, the most significant functionalities include managing project progress and performance, evaluating the look-ahead level’s performance, measuring the reliability and stability of workflow, measuring the make-ready process, constraint management and measuring the quality of construction flow.

This research will assist the project team in getting a comprehensive sensemaking of planning and control systems and their functionalities to plan and control different dynamic aspects of the project.