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Article
Publication date: 5 January 2023

Sandeep Rangrao Desai and Mangalsing Narsing Sonare

The prediction of critical velocity at instability threshold for shell and tube heat exchangers is important to avoid failure of tubes as a result of flow-induced vibrations due…

65

Abstract

Purpose

The prediction of critical velocity at instability threshold for shell and tube heat exchangers is important to avoid failure of tubes as a result of flow-induced vibrations due to water cross flow. The flow-induced vibration in finned tube heat exchangers is affected by various parameters such as fin height, fin pitch, fin material, tube array, pitch ratio, fin type, fluid velocity etc. In this paper, an experimental investigation of fluid elastic instability in shell and tube heat exchangers is carried out by subjecting normal square finned tube arrays of pitch ratio 1.79 to water cross flow.

Design/methodology/approach

The five tube arrays, namely plain array, two finned tube arrays with 3 fpi and 9 fpi fin density, and two finned tube arrays with 3 mm and 6 mm fin height are tested in the experimental test setup with water flow loop and vibration measurement system. The research objective is to evaluate the effect of fin density and fin height on the instability threshold. The critical velocity at instability threshold is determined to characterize the fluid elastic instability behavior of different tube arrays. The vortex shedding behavior of the tube arrays is also studied by determining Strouhal number corresponding to the small peaks before fluid elastic instability.

Findings

The fluid elastic instability behavior of the tube arrays was found to be the function of fin tube parameters. The experimental results indicate that an increase in fin density and fin height results in delaying the instability threshold for finned tube arrays. It is also observed that critical velocity at instability is increased for finned tube arrays compared to plain tube arrays of the same pitch ratio. The design modifications in the outer box have resulted in further reduction in the natural frequency. This enabled to reach clear instability for all the five-tube arrays.

Originality/value

The research data add the value to the present body of knowledge by knowing the effect of fin height and fin density on the fluid elastic instability threshold of normal square finned tube arrays subjected to water cross flow.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 11 March 2024

Su Yong and Gong Wu-Qi

Abnormal vibrations often occur in the liquid oxygen kerosene transmission pipelines of rocket engines, which seriously threaten their safety. Improper handling can result in…

39

Abstract

Purpose

Abnormal vibrations often occur in the liquid oxygen kerosene transmission pipelines of rocket engines, which seriously threaten their safety. Improper handling can result in failed rocket launches and significant economic losses. Therefore, this paper aims to examine vibrations in transmission pipelines.

Design/methodology/approach

In this study, a three-dimensional high-pressure pipeline model composed of corrugated pipes, multi-section bent pipes, and other auxiliary structures was established. The fluid–solid coupling method was used to analyse vibration characteristics of the pipeline under various external excitations. The simulation results were visualised using MATLAB, and their validity was verified via a thermal test.

Findings

In this study, the vibration mechanism of a complex high-pressure pipeline was examined via a visualisation method. The results showed that the low-frequency vibration of the pipe was caused by fluid self-excited pressure pulsation, whereas the vibration of the engine system caused a high-frequency vibration of the pipeline. The excitation of external pressure pulses did not significantly affect the vibrations of the pipelines. The visualisation results indicated that the severe vibration position of the pipeline thermal test is mainly concentrated between the inlet and outlet and between the two bellows.

Practical implications

The results of this study aid in understanding the causes of abnormal vibrations in rocket engine pipelines.

Originality/value

The causes of different vibration frequencies in the complex pipelines of rocket engines and the propagation characteristics of external vibration excitation were obtained.

Details

Aircraft Engineering and Aerospace Technology, vol. 96 no. 3
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 30 August 2021

Pravin Hindurao Yadav and Dillip kumar Mohanty

This paper aims to analyze the effect of fin geometry on mechanisms of flow induced vibration. Finned tube arrays are used in a heat exchanger to increase its efficiency…

Abstract

Purpose

This paper aims to analyze the effect of fin geometry on mechanisms of flow induced vibration. Finned tube arrays are used in a heat exchanger to increase its efficiency. Therefore, it is necessary to investigate the effect of geometric parameters of the fin fluid elastic instability and vortex shedding. In this paper, the effect of fin height, fin density and tube pitch ratio for parallel triangular tube array on fluid elastic instability and vortex shedding is analyzed.

Design/methodology/approach

Experimental analysis was carried out on a parallel triangular finned tube array with a pitch ratio of 1.79 subjected to water crossflow. The experimentation aims to study fluid elastic instability and vortex-induced vibration mechanism responsible for flow induced vibration for finned tube array. A fully flexible finned tube array of the copper tube was used with its base diameter of 19.05 mm and thickness of 2 mm. Over the tube surface, crimped fins of height 6 mm and the same material are welded spirally with fin density 8.47 mm and 2.82 mm. Experimental analysis was carried out on a test setup developed for the same. The results obtained for the finned tube array were compared with those for the plain tube array with the same base tube diameter.

Findings

For parallel triangular tube array of copper material, test results show that critical velocity increases with an increase in fin pitch density for low pitch tube array. Before the occurrence of instability, the rate of growth in tube vibrations is high for plain tubes compared to that with fin tubes. The results based on Owen’s hypothesis show vortex shedding before the occurrence of fluid elastic instability. The effect of fin geometry on vortex-induced forces is analyzed. For the tube array pattern understudy, the values of Conner’s constant K for coarse fin-tube and fine fin tube array are obtained, respectively, 6.14 and 7.25.

Originality/value

This paper fulfills the need for research on the effect of fin geometry on fluid elastic instability and Vortex shedding on a tube array subjected to water cross flow when the pitch ratio is less than two, i.e. with a low pitch ratio.

Details

World Journal of Engineering, vol. 20 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 26 November 2020

Amir Hossein Rabiee and Mostafa Esmaeili

This study aims to explore an active control strategy for attenuation of in-line and transverse flow-induced vibration (FIV) of two tandem-arranged circular cylinders.

Abstract

Purpose

This study aims to explore an active control strategy for attenuation of in-line and transverse flow-induced vibration (FIV) of two tandem-arranged circular cylinders.

Design/methodology/approach

The control system is based on the rotary oscillation of cylinders around their axis, which acts according to the lift coefficient feedback signal. The fluid-solid interaction simulations are performed for two velocity ratios (V_r = 5.5 and 7.5), three spacing ratios (L/D = 3.5, 5.5 and 7.5) and three different control cases. Cases 1 and 2, respectively, deal with the effect of rotary oscillation of front and rear cylinders, while Case 3 considers the effect of applied rotary oscillation to both cylinders.

Findings

The results show that in Case 3, the FIV of both cylinders is perfectly reduced, while in Case 2, only the vibration of rear cylinder is mitigated and no change is observed in the vortex-induced vibration of front cylinder. In Case 1, by rotary oscillation of the front cylinder, depending on the reduced velocity and the spacing ratio values, the transverse oscillation amplitude of the rear cylinder suppresses, remains unchanged and even increases under certain conditions. Hence, at every spacing ratio and reduced velocity, an independent controller system for each cylinder is necessary to guarantee a perfect vibration reduction of front and rear cylinders.

Originality/value

The current manuscript seeks to deploy a type of active rotary oscillating (ARO) controller to attenuate the FIV of two tandem-arranged cylinders placed on elastic supports. Three different cases are considered so as to understand the interaction of these cylinders regarding the rotary oscillation.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 7
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 22 October 2019

Xiantao Zhang and Wei Liu

In the coupling of aircraft pipeline structures, current research works mainly focus on fluid-solid coupling effects or a single part of structure vibration like a pipeline…

Abstract

Purpose

In the coupling of aircraft pipeline structures, current research works mainly focus on fluid-solid coupling effects or a single part of structure vibration like a pipeline. Because of the clamp, the pipe vibration caused by fluid pulsation was transmitted to the body, and the body vibration was also transmitted to the pipe structure. Thus, the relationship between the airframe and the pipeline system cannot be separated, and the influence of airframe needs to be considered when coupling structure under vibration. The paper aims to discuss these issues.

Design/methodology/approach

This paper aims to investigate the influence of pipeline layouts on airframe-clamps-pipeline (ACP) structure’s dynamic response by experiment and simulation method. First, ACP structures are established including three parts. The natural frequencies and mode shapes are obtained by hammering experiment. The mode results are in agreement with numerical simulation. By using electromagnetic vibration shaker, extinction is applied on ACP structure, and then the dynamic responses of structure can be obtained by test equipments. The influence principle of pipeline layouts is obtained by dynamic response analysis. The present study provides a method for pipeline layout design in aerospace engineering.

Findings

Under the ACP’s first-order resonance frequency excitation, the maximum stress increases when the Z-shaped pipeline bending position changes from 1/2 to 1/5. The opposite way occurs under the only pipeline resonance frequency excitation. The stress amplitudes near both sides (inner and outer) of the clamp on the plate surface change with the excitation frequency. Under the ACP’s first-order resonance frequency excitation, the outer side stress is larger than the inner side stress, but under the only pipeline resonance frequency excitation, the inner side stress is larger than the outer side stress.

Originality/value

The study of the effect of pipeline layout parameters on ACP structure provides a method for pipeline layout design in aerospace engineering.

Details

Multidiscipline Modeling in Materials and Structures, vol. 16 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 19 July 2022

Shah Danial Shah Reza and Mohammad Rasidi Rasani

A simulation framework that includes a finite element analysis (FEA) and computational fluid dynamics (CFD) model is generated to study the effect of unstable two-phase…

82

Abstract

Purpose

A simulation framework that includes a finite element analysis (FEA) and computational fluid dynamics (CFD) model is generated to study the effect of unstable two-phase flow-induced vibrations at a vertical 90° pipe bend. The corresponding fluid-structure interaction (FSI) of an unstable flow may pose danger to the piping structure. This paper intends to discuss this interaction.

Design/methodology/approach

Four cases of flows under the slug flow and churn flow regimes were investigated. The flow regimes vary in superficial gas velocities with velocities from 0.978 m/s to 9.04 m/s, while the superficial liquid velocity is kept constant at 0.61 m/s. The pipe model consists of an internal diameter of 0.0525 m, a bend radius of 0.0762 m, and a stainless-steel pipe structure.

Findings

Results show that the average unstable void fractions increase with the superficial gas velocities, but the peak frequencies were constant at 13 Hz for three of the cases. The total displacement and von Mises stress increase with a declining rate in each subsequent case, while the RMS of von Mises stress begins to stall at superficial gas velocities between 5 m/s and 9.04 m/s. The peak frequencies of von Mises stress decrease in each subsequent case.

Originality/value

The proposed model can be used to investigate the FSI effect of unstable void fractions at pipe bends and could assist in the development of piping systems in which the use of piping elements arranged close together are unavoidable.

Details

International Journal of Structural Integrity, vol. 13 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 27 March 2023

Mostafa Esmaeili and Amir Hossein Rabiee

This study aims to numerically explore the heat transfer characteristics in turbulent two-degree-of-freedom vortex-induced vibrations (VIVs) of three elastically mounted circular…

Abstract

Purpose

This study aims to numerically explore the heat transfer characteristics in turbulent two-degree-of-freedom vortex-induced vibrations (VIVs) of three elastically mounted circular cylinders.

Design/methodology/approach

The cylinders are at the vertices of an isosceles triangle with a base and height that are the same. The finite volume technique is used to calculate the Reynolds-averaged governing equations, whereas the structural dynamics equations are solved using the explicit integration method. Simulations are performed for three different configurations, constant mass ratio and natural frequency, as well as distinct reduced velocity values.

Findings

As a numerical challenge, the super upper branch observed in the experiment is well-captured by the current numerical simulations. According to the computation findings, the vortex-shedding around the cylinders increases flow mixing and turbulence, hence enhancing heat transfer. At most reduced velocities, the Nusselt number of downstream cylinders is greater than that of upstream cylinders due to the impact of wake-induced vibration, and the maximum heat transfer improvement of these cylinders is 21% (at Ur = 16), 23% (at Ur = 5) and 20% (at Ur = 15) in the first, second and third configurations, respectively.

Originality/value

The main novelty of this study is inspecting the thermal behavior and turbulent flow–induced vibration of three circular cylinders in the triangular arrangement.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 7
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 January 2023

Pravin Hindurao Yadav, Sandeep R. Desai and Dillip Kumar Mohanty

The purpose of this paper is to present investigations on the significant influence of the tube material and fin density on fluid elastic instability and vortex shedding in a…

Abstract

Purpose

The purpose of this paper is to present investigations on the significant influence of the tube material and fin density on fluid elastic instability and vortex shedding in a parallel triangular finned tube array subjected to water cross flow.

Design/methodology/approach

The experiment was conducted on finned tube arrays with a fin height of 6 mm and fin density of 3 fins per inch (fpi) and 9 fpi. A dedicated setup has been developed to examine fluid elastic instability and vortex shedding. Nine parallel triangular tube arrays with a pitch to tube diameter ratio of 1.78 were considered. The plain tube arrays, coarse finned tube arrays and fine finned tube arrays each of steel, copper and aluminium materials were tested. Plain tube arrays were tested to compare the results of the finned tube arrays having an effective tube diameter same as that of the plain tube.

Findings

A significant effect of fin density and tube material with a variable mass damping parameter was observed on the instability threshold. In the parallel triangular finned tube array subjected to water cross flow, a delay in the instability threshold was observed with an increase in fin density. For steel and aluminium tube arrays, the natural frequency is 9.77 Hz and 10.38 Hz, which is close to each other, whereas natural frequency of the copper tubes is 7.40 Hz. The Connors’ stability constant K for steel and aluminium tube arrays is 4.78 and 4.87, respectively, whereas it is 5.76 for copper tube arrays, which increases considerably compared to aluminum and steel tube arrays. The existence of vortex shedding is confirmed by comparing experimental results with Owen’s hypothesis and the Strouhal number and Reynolds number relationship.

Originality/value

This paper’s results contribute to understand the effect of tube materials and fin density on fluid elastic instability threshold of finned tube arrays subjected to water cross flow.

Details

World Journal of Engineering, vol. 21 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 20 September 2022

Pravin H. Yadav, Sandeep R. Desai and Dillip Kumar Mohanty

Predicting the critical velocity is crucial at the instability threshold for shell and tube heat exchangers in order to prevent tube failure due to vibrations. In this study, the…

Abstract

Purpose

Predicting the critical velocity is crucial at the instability threshold for shell and tube heat exchangers in order to prevent tube failure due to vibrations. In this study, the vibration response of an aluminum tube bundle subjected to water cross flow was analyzed experimentally. Aluminum tubes are preferred over steel tubes because of aluminum tubes' excellent corrosion resistance, ease of manufacture, and high thermal efficiency.

Design/methodology/approach

The fluid elastic instability and vortex shedding mechanisms in a finned tube array of aluminum tubes with a base tube diameter of 19.05 mm and pitch of 34 mm were investigated. The current study considers parallel triangular finned tube arrays with fin heights of 3 mm and 6 mm with a uniform fin thickness and fin pitch. The plain tube array was tested to compare the finned tube array results. The tube vibration response was measured using an accelerometer mounted on the middle tube of the third row. In order to define the fluid elastic instability behavior of various tube arrays, the critical velocity at the instability threshold is measured. By finding the Strouhal number at the small peaks before instability, the vortex shedding behavior of the tube arrays is examined.

Findings

The results reveal that the critical velocity at instability for coarse finned tube arrays increases as the fin height increases. The effect of the tube material is evaluated by comparing the results with those previously reported for parallel triangular tube arrays made of steel. Finally, the occurrence of vortex shedding in a tube array is confirmed based on the Reynolds number and Strouhal number relationship. The instability constant K for the plain tube array of steel and aluminum material are 4.97 and 4.87, respectively.

Originality/value

This paper provides the research findings on the effect of fin height on coarse density finned tube array. This will add substantial knowledge to the literature in the field of fluid elastic instability and vortex shedding, which is needed for the safe functioning of shell and tube heat exchangers.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 31 July 2023

Hatice Cansu Ayaz Ümütlü, Zeki Kiral and Ziya Haktan Karadeniz

The purpose of this study is to identify the possible relation between the vibration and the stall by using the vibration response of the airfoil. For this purpose, the root mean…

246

Abstract

Purpose

The purpose of this study is to identify the possible relation between the vibration and the stall by using the vibration response of the airfoil. For this purpose, the root mean square values of the acceleration signals are evaluated to demonstrate the compatibility between the stall angles and the vibration levels.

Design/methodology/approach

An experimental study is conducted on NACA 4415 airfoil at Reynolds numbers 69e3, 77e3 and 85e3. Experiments are performed from 0° to 25° of the angles of attack (AoA) for each Reynolds number condition. To observe the change of the vibration values at the stall region clearly, experiments are performed with the AoA ranging from 10° to 25° in 1° increments. Three acceleration sensors are used to obtain the vibration data.

Findings

The results show that the increase in the amplitude of the vibration is directly related to the decrease in lift. These findings indicate that this approach could be beneficial in detecting stall on airfoil-type structures.

Originality/value

This study proposes a new approach for detecting stall over the airfoil using the vibration data.

Details

Aircraft Engineering and Aerospace Technology, vol. 95 no. 10
Type: Research Article
ISSN: 1748-8842

Keywords

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