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Article
Publication date: 21 December 2023

Majid Rahi, Ali Ebrahimnejad and Homayun Motameni

Taking into consideration the current human need for agricultural produce such as rice that requires water for growth, the optimal consumption of this valuable liquid is…

Abstract

Purpose

Taking into consideration the current human need for agricultural produce such as rice that requires water for growth, the optimal consumption of this valuable liquid is important. Unfortunately, the traditional use of water by humans for agricultural purposes contradicts the concept of optimal consumption. Therefore, designing and implementing a mechanized irrigation system is of the highest importance. This system includes hardware equipment such as liquid altimeter sensors, valves and pumps which have a failure phenomenon as an integral part, causing faults in the system. Naturally, these faults occur at probable time intervals, and the probability function with exponential distribution is used to simulate this interval. Thus, before the implementation of such high-cost systems, its evaluation is essential during the design phase.

Design/methodology/approach

The proposed approach included two main steps: offline and online. The offline phase included the simulation of the studied system (i.e. the irrigation system of paddy fields) and the acquisition of a data set for training machine learning algorithms such as decision trees to detect, locate (classification) and evaluate faults. In the online phase, C5.0 decision trees trained in the offline phase were used on a stream of data generated by the system.

Findings

The proposed approach is a comprehensive online component-oriented method, which is a combination of supervised machine learning methods to investigate system faults. Each of these methods is considered a component determined by the dimensions and complexity of the case study (to discover, classify and evaluate fault tolerance). These components are placed together in the form of a process framework so that the appropriate method for each component is obtained based on comparison with other machine learning methods. As a result, depending on the conditions under study, the most efficient method is selected in the components. Before the system implementation phase, its reliability is checked by evaluating the predicted faults (in the system design phase). Therefore, this approach avoids the construction of a high-risk system. Compared to existing methods, the proposed approach is more comprehensive and has greater flexibility.

Research limitations/implications

By expanding the dimensions of the problem, the model verification space grows exponentially using automata.

Originality/value

Unlike the existing methods that only examine one or two aspects of fault analysis such as fault detection, classification and fault-tolerance evaluation, this paper proposes a comprehensive process-oriented approach that investigates all three aspects of fault analysis concurrently.

Details

International Journal of Intelligent Computing and Cybernetics, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 21 April 2022

Rajesh Babu Damala, Ashish Ranjan Dash and Rajesh Kumar Patnaik

This research paper aims to investigate the change detection filter technique with a decision tree-based event (fault type) classifier for recognizing and categorizing power…

Abstract

Purpose

This research paper aims to investigate the change detection filter technique with a decision tree-based event (fault type) classifier for recognizing and categorizing power system disturbances on the high-voltage DC (HVDC) transmission link.

Design/methodology/approach

A change detection filter is used to the average and differential current components, which detects the point of fault initiation and records a change detection point (CDP). The half-cycle differential and average currents on both sides of the CDP are sent through the signal processing unit, which produces the respective target. The extracted target indices are sent through a decision tree-based fault classifier mechanism for fault classification.

Findings

In comparison with conventional differential current protection systems, the developed framework is faster in fault detection and classification and provides great accuracy. The new technology allows for prompt identification of the fault category, allowing electrical grids to be restored as quickly as possible to minimize economic losses. This novel technology enhances efficiency in terms of reducing computing complexity.

Research limitations/implications

Setting a threshold value for identification is one of the limitations. To bring the designed system into stability condition before creating faults on it is another limitation. Reducing the computational burden is one of the limitations.

Practical implications

Creating a practical system in laboratory is difficult as it is a HVDC transmission line. Apart from that, installing rectifier and converter section for HVDC transmission line is difficult in a laboratory setting.

Originality/value

The suggested scheme’s importance and accuracy have been rigorously validated for the standard HVDC transmission system, subjected to various types of DC fault, and the results show the proposed algorithm would be a feasible alternative to real-time applications.

Details

World Journal of Engineering, vol. 20 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 23 June 2020

Ravikumar KN, Hemantha Kumar, Kumar GN and Gangadharan KV

The purpose of this paper is to study the fault diagnosis of internal combustion (IC) engine gearbox using vibration signals with signal processing and machine learning (ML…

Abstract

Purpose

The purpose of this paper is to study the fault diagnosis of internal combustion (IC) engine gearbox using vibration signals with signal processing and machine learning (ML) techniques.

Design/methodology/approach

Vibration signals from the gearbox are acquired for healthy and induced faulty conditions of the gear. In this study, 50% tooth fault and 100% tooth fault are chosen as gear faults in the driver gear. The acquired signals are processed and analyzed using signal processing and ML techniques.

Findings

The obtained results show that variation in the amplitude of the crankshaft rotational frequency (CRF) and gear mesh frequency (GMF) for different conditions of the gearbox with various load conditions. ML techniques were also employed in developing the fault diagnosis system using statistical features. J48 decision tree provides better classification accuracy about 85.1852% in identifying gearbox conditions.

Practical implications

The proposed approach can be used effectively for fault diagnosis of IC engine gearbox. Spectrum and continuous wavelet transform (CWT) provide better information about gear fault conditions using time–frequency characteristics.

Originality/value

In this paper, experiments are conducted on real-time running condition of IC engine gearbox while considering combustion. Eddy current dynamometer is attached to output shaft of the engine for applying load. Spectrum, cepstrum, short-time Fourier transform (STFT) and wavelet analysis are performed. Spectrum, cepstrum and CWT provide better information about gear fault conditions using time–frequency characteristics. ML techniques were used in analyzing classification accuracy of the experimental data to detect the gearbox conditions using various classifiers. Hence, these techniques can be used for detection of faults in the IC engine gearbox and other reciprocating/rotating machineries.

Details

Journal of Quality in Maintenance Engineering, vol. 27 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 16 February 2022

Fevzeddin Ülker and Ahmet Küçüker

The individual machine learning methods used for fault detection and classification have accuracy performance at a certain level. A combined learning model composed of different…

Abstract

Purpose

The individual machine learning methods used for fault detection and classification have accuracy performance at a certain level. A combined learning model composed of different base classifiers rather than an individual machine learning model is introduced to ensure diversity. In this way, this study aims to improve the generalization capability of fault detection and classification scheme.

Design/methodology/approach

This study presents a probabilistic weighted voting model (PWVM) with multiple learning models for fault detection and classification. The working principle of this study’s proposed model relies on weight selection and per-class possibilities corresponding to predictions of base classifiers. Moreover, it can improve the power of the prediction model and cope with imbalanced class distribution through validation metrics and F-score.

Findings

The performance of the proposed PWVM was better than the performance of the individual machine learning methods. Besides, the proposed voting model’s performance was compared with different voting mechanisms involving weighted and unweighted voting models. It can be seen from the results that the presented model is superior to voting mechanisms. The performance results revealed PWVM has a powerful predictive model even in noisy conditions. This study determines the optimal model from among voting models with the prioritization method on data sets partitioned different ratios. The obtained results with statistical analysis verified the validity of the proposed model. Besides, the comparative results from different benchmark data sets verified the effectiveness and robustness of this study’s proposed model.

Originality/value

The contribution of this study is that PWVM is an ensemble model with outstanding generalization capability. To the best of the authors’ knowledge, no study has been performed using a PWVM composed of multiple classifiers to detect no-faulted/faulted cases and classify faulted phases.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 41 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 28 April 2023

Daas Samia and Innal Fares

This study aims to improve the reliability of emergency safety barriers by using the subjective safety analysis based on evidential reasoning theory in order to develop on a…

Abstract

Purpose

This study aims to improve the reliability of emergency safety barriers by using the subjective safety analysis based on evidential reasoning theory in order to develop on a framework for optimizing the reliability of emergency safety barriers.

Design/methodology/approach

The emergency event tree analysis is combined with an interval type-2 fuzzy-set and analytic hierarchy process (AHP) method. In order to the quantitative data is not available, this study based on interval type2 fuzzy set theory, trapezoidal fuzzy numbers describe the expert's imprecise uncertainty about the fuzzy failure probability of emergency safety barriers related to the liquefied petroleum gas storage prevent. Fuzzy fault tree analysis and fuzzy ordered weighted average aggregation are used to address uncertainties in emergency safety barrier reliability assessment. In addition, a critical analysis and some corrective actions are suggested to identify weak points in emergency safety barriers. Therefore, a framework decisions are proposed to optimize and improve safety barrier reliability. Decision-making in this framework uses evidential reasoning theory to identify corrective actions that can optimize reliability based on subjective safety analysis.

Findings

A real case study of a liquefied petroleum gas storage in Algeria is presented to demonstrate the effectiveness of the proposed methodology. The results show that the proposed methodology provides the possibility to evaluate the values of the fuzzy failure probability of emergency safety barriers. In addition, the fuzzy failure probabilities using the fuzzy type-2 AHP method are the most reliable and accurate. As a result, the improved fault tree analysis can estimate uncertain expert opinion weights, identify and evaluate failure probability values for critical basic event. Therefore, suggestions for corrective measures to reduce the failure probability of the fire-fighting system are provided. The obtained results show that of the ten proposed corrective actions, the corrective action “use of periodic maintenance tests” prioritizes reliability, optimization and improvement of safety procedures.

Research limitations/implications

This study helps to determine the safest and most reliable corrective measures to improve the reliability of safety barriers. In addition, it also helps to protect people inside and outside the company from all kinds of major industrial accidents. Among the limitations of this study is that the cost of corrective actions is not taken into account.

Originality/value

Our contribution is to propose an integrated approach that uses interval type-2 fuzzy sets and AHP method and emergency event tree analysis to handle uncertainty in the failure probability assessment of emergency safety barriers. In addition, the integration of fault tree analysis and fuzzy ordered averaging aggregation helps to improve the reliability of the fire-fighting system and optimize the corrective actions that can improve the safety practices in liquefied petroleum gas storage tanks.

Details

International Journal of Quality & Reliability Management, vol. 41 no. 1
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 13 August 2018

Kiran Vernekar, Hemantha Kumar and Gangadharan K.V.

Bearings and gears are major components in any rotatory machines and, thus, gained interest for condition monitoring. The failure of such critical components may cause an increase…

421

Abstract

Purpose

Bearings and gears are major components in any rotatory machines and, thus, gained interest for condition monitoring. The failure of such critical components may cause an increase in down time and maintenance cost. Condition monitoring using the machine learning approach is a conceivable solution for the problem raised during the operation of the machinery system. The paper aims to discuss these issues.

Design/methodology/approach

This paper aims engine gearbox fault diagnosis based on a decision tree and artificial neural network algorithm.

Findings

The experimental result (classification accuracy 85.55 percent) validates that the proposed approach is an effective method for engine gearbox fault diagnosis.

Originality/value

This paper attempts to diagnose the faults in engine gearbox based on the machine learning approach with the combination of statistical features of vibration signals, decision tree and multi-layer perceptron neural network techniques.

Details

Journal of Quality in Maintenance Engineering, vol. 24 no. 3
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 9 July 2020

James Wakiru, Liliane Pintelon, Peter Muchiri and Peter Chemweno

The purpose of this paper is to develop a maintenance decision support system (DSS) framework using in-service lubricant data for fault diagnosis. The DSS reveals embedded…

Abstract

Purpose

The purpose of this paper is to develop a maintenance decision support system (DSS) framework using in-service lubricant data for fault diagnosis. The DSS reveals embedded patterns in the data (knowledge discovery) and automatically quantifies the influence of lubricant parameters on the unhealthy state of the machine using alternative classifiers. The classifiers are compared for robustness from which decision-makers select an appropriate classifier given a specific lubricant data set.

Design/methodology/approach

The DSS embeds a framework integrating cluster and principal component analysis, for feature extraction, and eight classifiers among them extreme gradient boosting (XGB), random forest (RF), decision trees (DT) and logistic regression (LR). A qualitative and quantitative criterion is developed in conjunction with practitioners for comparing the classifier models.

Findings

The results show the importance of embedded knowledge, explored via a knowledge discovery approach. Moreover, the efficacy of the embedded knowledge on maintenance DSS is emphasized. Importantly, the proposed framework is demonstrated as plausible for decision support due to its high accuracy and consideration of practitioners needs.

Practical implications

The proposed framework will potentially assist maintenance managers in accurately exploiting lubricant data for maintenance DSS, while offering insights with reduced time and errors.

Originality/value

Advances in lubricant-based intelligent approach for fault diagnosis is seldom utilized in practice, however, may be incorporated in the information management systems offering high predictive accuracy. The classification models' comparison approach, will inevitably assist the industry in selecting amongst divergent models' for DSS.

Details

Journal of Quality in Maintenance Engineering, vol. 27 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 11 January 2019

Soumava Boral, Sanjay Kumar Chaturvedi and V.N.A. Naikan

Usually, the machinery in process plants is exposed to harsh and uncontrolled environmental conditions. Even after taking different types of preventive measures to detect and

Abstract

Purpose

Usually, the machinery in process plants is exposed to harsh and uncontrolled environmental conditions. Even after taking different types of preventive measures to detect and isolate the faults at the earliest possible opportunity becomes a complex decision-making process that often requires experts’ opinions and judicious decisions. The purpose of this paper is to propose a framework to detect, isolate and to suggest appropriate maintenance tasks for large-scale complex machinery (i.e. gearboxes of steel processing plant) in a simplified and structured manner by utilizing the prior fault histories available with the organization in conjunction with case-based reasoning (CBR) approach. It is also demonstrated that the proposed framework can easily be implemented by using today’s graphical user interface enabled tools such as Microsoft Visual Basic and similar.

Design/methodology/approach

CBR, an amalgamated domain of artificial intelligence and human cognitive process, has been applied to carry out the task of fault detection and isolation (FDI).

Findings

The equipment failure history and actions taken along with the pertinent health indicators are sufficient to detect and isolate the existing fault(s) and to suggest proper maintenance actions to minimize associated losses. The complex decision-making process of maintaining such equipment can exploit the principle of CBR and overcome the limitations of the techniques such as artificial neural networks and expert systems. The proposed CBR-based framework is able to provide inference with minimum or even with some missing information to take appropriate actions. This proposed framework would alleviate from the frequent requirement of expert’s interventions and in-depth knowledge of various analysis techniques expected to be known to process engineers.

Originality/value

The CBR approach has demonstrated its usefulness in many areas of practical applications. The authors perceive its application potentiality to FDI with suggested maintenance actions to alleviate an end-user from the frequent requirement of an expert for diagnosis or inference. The proposed framework can serve as a useful tool/aid to the process engineers to detect and isolate the fault of large-scale complex machinery with suggested actions in a simplified way.

Details

Journal of Quality in Maintenance Engineering, vol. 25 no. 2
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 24 August 2012

Cebrail Çiflikli and Esra Kahya‐Özyirmidokuz

Data mining (DM) is used to improve the performance of manufacturing quality control activity, and reduces productivity loss. The purpose of this paper is to discover useful…

1291

Abstract

Purpose

Data mining (DM) is used to improve the performance of manufacturing quality control activity, and reduces productivity loss. The purpose of this paper is to discover useful hidden patterns from fabric data to reduce the amount of defective goods and increase overall quality.

Design/methodology/approach

This research examines the improvement of manufacturing process via DM techniques. The paper explores the use of different preprocessing and DM techniques (rough sets theory, attribute relevance analysis, anomaly detection analysis, decision trees and rule induction) in carpet manufacturing as the real world application problem. SPSS Clementine Programme, Rosetta Toolkit, ASP (Active Server Pages) and VBScript programming language are used.

Findings

The most important variables of attributes that are effective in product quality are determined. A decision tree (DT) and decision rules are generated. Therefore, the faults in the process are detected. An on‐line programme is generated and the model's results are used to ensure the prevention of faulty products.

Research limitations/implications

In time, this model will lose its validity. Therefore, it must be redeveloped periodically.

Practical implications

This study's productivity can be increased especially with the help of artificial intelligence technology. This research can also be applied to different industries.

Originality/value

The size and complexity of data make extraction difficult. Attribute relevance analysis is proposed for the selection of the attribute variables. The knowledge discovery in databases process is used. In addition, the system can be followed on‐line with this interactive ability.

Details

Industrial Management & Data Systems, vol. 112 no. 8
Type: Research Article
ISSN: 0263-5577

Keywords

Article
Publication date: 7 July 2020

Xiang Xie, Qiuchen Lu, David Rodenas-Herraiz, Ajith Kumar Parlikad and Jennifer Mary Schooling

Visual inspection and human judgement form the cornerstone of daily operations and maintenance (O&M) services activities carried out by facility managers nowadays. Recent advances…

Abstract

Purpose

Visual inspection and human judgement form the cornerstone of daily operations and maintenance (O&M) services activities carried out by facility managers nowadays. Recent advances in technologies such as building information modelling (BIM), distributed sensor networks, augmented reality (AR) technologies and digital twins present an immense opportunity to radically improve the way daily O&M is conducted. This paper aims to describe the development of an AR-supported automated environmental anomaly detection and fault isolation method to assist facility managers in addressing problems that affect building occupants’ thermal comfort.

Design/methodology/approach

The developed system focusses on the detection of environmental anomalies related to the thermal comfort of occupants within a building. The performance of three anomaly detection algorithms in terms of their ability to detect indoor temperature anomalies is compared. Based on the fault tree analysis (FTA), a decision-making tree is developed to assist facility management (FM) professionals in identifying corresponding failed assets according to the detected anomalous symptoms. The AR system facilitates easy maintenance by highlighting the failed assets hidden behind walls/ceilings on site to the maintenance personnel. The system can thus provide enhanced support to facility managers in their daily O&M activities such as inspection, recording, communication and verification.

Findings

Taking the indoor temperature inspection as an example, the case study demonstrates that the O&M management process can be improved using the proposed AR-enhanced inspection system. Comparative analysis of different anomaly detection algorithms reveals that the binary segmentation-based change point detection is effective and efficient in identifying temperature anomalies. The decision-making tree supported by FTA helps formalise the linkage between temperature issues and the corresponding failed assets. Finally, the AR-based model enhanced the maintenance process by visualising and highlighting the hidden failed assets to the maintenance personnel on site.

Originality/value

The originality lies in bringing together the advances in augmented reality, digital twins and data-driven decision-making to support the daily O&M management activities. In particular, the paper presents a novel binary segmentation-based change point detection for identifying temperature anomalous symptoms, a decision-making tree for matching the symptoms to the failed assets, and an AR system for visualising those assets with related information.

Details

Engineering, Construction and Architectural Management, vol. 27 no. 8
Type: Research Article
ISSN: 0969-9988

Keywords

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