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Article
Publication date: 17 May 2021

Xian Zhang, Gedong Jiang, Hao Zhang, Xialun Yun and Xuesong Mei

The purpose of this paper is to analyze the dependent competing failure reliability of harmonic drive (HD) with strength failure and degradation failure.

Abstract

Purpose

The purpose of this paper is to analyze the dependent competing failure reliability of harmonic drive (HD) with strength failure and degradation failure.

Design/methodology/approach

Based on life tests and stiffness degradation experiments, Wiener process is used to establish the accelerated performance degradation model of HD. Model parameter distribution is estimated by Bayesian inference and Markov Chain Monte Carlo (MCMC) and stiffness degradation failure samples are obtained by a three-step sampling method. Combined with strength failure samples of HD, copula function is used to describe the dependence between strength failure and stiffness degradation failure.

Findings

Strength failure occurred earlier than degradation failure under high level accelerated condition; degradation failure occurred earlier than strength failure under medium- or low-level accelerated condition. Gumbel copula is the optimum copula function for dependence modeling of strength failure and stiffness degradation failure. Dependent competing failure reliability of HD is larger than independent competing failure reliability.

Originality/value

The reliability evaluation method of dependent competing failure of HD with strength failure and degradation failure is first proposed. Performance degradation experiments during accelerated life test (ALT), step-down ALT and life test under rated condition are conducted for Wiener process based step-down accelerated performance degradation modeling.

Details

Engineering Computations, vol. 38 no. 10
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 9 April 2021

Ashok Magar and Achchhe Lal

The prediction of accurate failure strength and a composite laminate failure load is of paramount importance for reliable design. The progressive failure analysis helps to predict…

Abstract

Purpose

The prediction of accurate failure strength and a composite laminate failure load is of paramount importance for reliable design. The progressive failure analysis helps to predict the ultimate failure strength of the laminate, which is more than the first ply failure (FPF) strength. The presence of a hole in the laminate plate results in stress concentration, which affects the failure strength. The purpose of the current work is to analyze the stress variation and progressive failure of a symmetric laminated plate containing elliptical cutouts under in-plane tensile loading. The effect of various parameters on FPF and last ply failure (LPF) strength is studied.

Design/methodology/approach

The ply-by-ply stresses around elliptical cutouts are obtained analytically using Muskhelishvili's complex variable formulation. To predict the progressive failure, Tsai–Hill (T-H) and Tsai–Wu (T-W) failure criteria are used, and depending on the mode of failure, lamina modulus is degraded.

Findings

The study has revealed that fiber orientation and stacking sequence for given loading have the most significant effect on the laminate's failure strength.

Originality/value

Complex variable method and conformal mapping are simple and proficient for studying failure analysis of a laminated plate with elliptical cutout.

Details

International Journal of Structural Integrity, vol. 12 no. 4
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 3 October 2023

Roberto Junior Algarín Roncallo, Luis Lisandro Lopez Taborda and Diego Guillen

The purpose of this research is present an experimental and numerical study of the mechanical properties of the acrylonitrile butadiene styrene (ABS) in the additive manufacturing…

Abstract

Purpose

The purpose of this research is present an experimental and numerical study of the mechanical properties of the acrylonitrile butadiene styrene (ABS) in the additive manufacturing (AM) by fused filament fabrication (FFF). The characterization and mechanical models obtained are used to predict the elastic behavior of a prosthetic foot and the failure of a prosthetic knee manufactured with FFF.

Design/methodology/approach

Tension tests were carried out and the elastic modulus, yield stress and tensile strength were evaluated for different material directions. The material elastic constants were determined and the influence of infill density in the mechanical strength was evaluated. Yield surfaces and failure criteria were generated from the tests. Failures over prosthetic elements in tridimensional stresses were analyzed; the cases were evaluated via finite element method.

Findings

The experimental results show that the material is transversely isotropic. The elasticity modulus, yield stress and ultimate tensile strength vary linearly with the infill density. The stresses and the failure criteria were computed and compared with the experimental tests with good agreement.

Practical implications

This research can be applied to predict failures and improve reliability in FFF or fused deposition modeling (FDM) products for applications in high-performance industries such as aerospace, automotive and medical.

Social implications

This research aims to promote its widespread adoption in the industrial and medical sectors by increasing reliability in products manufactured with AM based on the failure criterion.

Originality/value

Most of the models studied apply to plane stress situations and standardized specimens of printed material. However, the models applied in this study can be used for functional parts and three-dimensional stress, with accuracy in the range of that obtained by other researchers. The researchers also proposed a method for the mechanical study of fragile materials fabricated by processes of FFF and FDM.

Article
Publication date: 29 October 2020

Makoto Matsuo

Although positive psychology emphasizes the importance of reflecting on success in promoting strengths use and self-efficacy, no research has developed a measure of reflection on…

Abstract

Purpose

Although positive psychology emphasizes the importance of reflecting on success in promoting strengths use and self-efficacy, no research has developed a measure of reflection on success. The purpose of this study is to develop and validate the scales for reflection on success and failures.

Design/methodology/approach

Study 1 was conducted to extract the dimensions of reflection on success and failures using survey data from nurses (n = 298), whereas Study 2 involved validation of the scales using a two-wave survey of physical therapists (n = 291).

Findings

In Study 1, the factors of “reflection on success” and “reflection on failures” were extracted by exploratory factor analysis. In Study 2, the discriminant validity of the two scales was established via confirmatory factor analyses. The structural equation modeling results indicated that reflection on success promoted work authenticity, work engagement and strengths use, while reflection on failures only promoted work engagement, indicating the convergent validity of the scales.

Research limitations/implications

As the research subjects were medical professionals in Japan, the scales need to be validated with samples from a wide range of occupations and cultural backgrounds, in future research.

Originality/value

The present research expands the literature on reflection and strengths-based approach by introducing the “success–failures” dimension based on positive psychology, broaden-and-build theory and job demands–resources theory.

Details

Journal of Workplace Learning, vol. 32 no. 8
Type: Research Article
ISSN: 1366-5626

Keywords

Article
Publication date: 18 August 2021

Nadim S. Hmeidat, Bailey Brown, Xiu Jia, Natasha Vermaak and Brett Compton

Mechanical anisotropy associated with material extrusion additive manufacturing (AM) complicates the design of complex structures. This study aims to focus on investigating the…

Abstract

Purpose

Mechanical anisotropy associated with material extrusion additive manufacturing (AM) complicates the design of complex structures. This study aims to focus on investigating the effects of design choices offered by material extrusion AM – namely, the choice of infill pattern – on the structural performance and optimality of a given optimized topology. Elucidation of these effects provides evidence that using design tools that incorporate anisotropic behavior is necessary for designing truly optimal structures for manufacturing via AM.

Design/methodology/approach

A benchmark topology optimization (TO) problem was solved for compliance minimization of a thick beam in three-point bending and the resulting geometry was printed using fused filament fabrication. The optimized geometry was printed using a variety of infill patterns and the strength, stiffness and failure behavior were analyzed and compared. The bending tests were accompanied by corresponding elastic finite element analyzes (FEA) in ABAQUS. The FEA used the material properties obtained during tensile and shear testing to define orthotropic composite plies and simulate individual printed layers in the physical specimens.

Findings

Experiments showed that stiffness varied by as much as 22% and failure load varied by as much as 426% between structures printed with different infill patterns. The observed failure modes were also highly dependent on infill patterns with failure propagating along with printed interfaces for all infill patterns that were consistent between layers. Elastic FEA using orthotropic composite plies was found to accurately predict the stiffness of printed structures, but a simple maximum stress failure criterion was not sufficient to predict strength. Despite this, FE stress contours proved beneficial in identifying the locations of failure in printed structures.

Originality/value

This study quantifies the effects of infill patterns in printed structures using a classic TO geometry. The results presented to establish a benchmark that can be used to guide the development of emerging manufacturing-oriented TO protocols that incorporate directionally-dependent, process-specific material properties.

Details

Rapid Prototyping Journal, vol. 27 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Open Access
Article
Publication date: 27 February 2023

Clemens Hutzinger and Wolfgang J. Weitzl

The purpose of this research is the exploration of online complainants' revenge based on their consumer-brand relationship strength and received webcare. The authors introduce…

1644

Abstract

Purpose

The purpose of this research is the exploration of online complainants' revenge based on their consumer-brand relationship strength and received webcare. The authors introduce inter-failures (i.e. the perceived number of earlier independent service failures that a customer has experienced with the same brand involved in the current service failure) as the central frame condition.

Design/methodology/approach

To test our hypotheses, both a scenario-based online experiment (n = 316) and an online survey (n = 492) were conducted.

Findings

With an increasing number of inter-failures, online complainants with a high-relationship strength move from the “love is blind” effect (no inter-failures) to the “love becomes hate” effect (multiple inter-failures), when they ultimately become more revengeful than their low-relationship strength counterparts. In addition, the authors show that in the case of no or few inter-failures, accommodative webcare has a lasting positive effect over no/defensive webcare for both low- and high-relationship complainants. More importantly, however, when consumers have experienced multiple inter-failures, accommodative webcare becomes ineffective (for low-relationship complainants) or boomerangs by cultivating revenge towards the brand (among high-relationship complainants), but not strategic avoidance.

Research limitations/implications

The findings have pronounced implications for the literature on customer–brand relationships following service failures and the literature, which predominantly emphasizes the unconditionally positive effects of accommodative webcare.

Originality/value

This study is the first that simultaneously considers the prior customer–brand relationship, inter-failures and webcare to explain online complainants' revenge.

Details

Internet Research, vol. 33 no. 7
Type: Research Article
ISSN: 1066-2243

Keywords

Article
Publication date: 2 September 2019

Mahfoud Touhari and Ratiba Kettab Mitiche

Covering a fiber-reinforced concrete column (fiber reinforced plastic (FRP)) improves the performance of the column primarily. The purpose of this paper is to investigate the…

Abstract

Purpose

Covering a fiber-reinforced concrete column (fiber reinforced plastic (FRP)) improves the performance of the column primarily. The purpose of this paper is to investigate the behavior of small FRP concrete columns that are subject to axial pressure loading, in order to study the effect of many parameters on the effectiveness of FRP couplings on circular and square concrete columns.

Design/methodology/approach

These parameters include the shape of the browser (circular and square), whole core and cavity, square radius of square columns, concrete strength (low strength, normal and high), type of FRP (carbon and glass) and number of FRP (1–3) layers. The effective fibrillation failure strain was investigated and the effect of effective lateral occlusion pressure.

Findings

The results of the test showed that the FRP-coated columns improved significantly the final conditions of both the circular and square samples compared to the unrestricted columns; however, improvement of square samples was not as prominent as improvement in circular samples. The results indicated that many parameters significantly affected the behavior of FRP-confined columns. A new model for predicting compressive force and the corresponding strain of FRP is presented. A good relationship is obtained between the proposed equations and the current experimental results.

Originality/value

The average hoop strain in FRP wraps at rupture in FRP-confined concrete specimens can be much lower than that given by tensile coupon tests, meaning the theoretical assumption that the FRP-confined concrete cylinder ruptures when the FRP material tensile strength attained at its maximum is not suitable. Based on this observation, the effective peak strength and corresponding strain formula for FRP concrete confined columns must be based on the effective hoop rupture strain composite materials.

Details

International Journal of Structural Integrity, vol. 11 no. 1
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 31 January 2022

Akash Gupta and Manjeet Singh

The purpose of this study is to check the reliability of a multi-pin joint to be a fail-safe joint by considering different geometric and material parameters. The pin joints are…

Abstract

Purpose

The purpose of this study is to check the reliability of a multi-pin joint to be a fail-safe joint by considering different geometric and material parameters. The pin joints are made of uni-directional fiberglass that has been impregnated with epoxy composites incorporating 3% nano-clay.

Design/methodology/approach

This study incorporates the analysis of multi-pin joints experimentally, numerically and statistically using the Weibull approach. During analyses, geometrical parameters edge to diameter (E:D), longitudinal pitch to diameter (F:D), side edge to diameter (S:D) and transverse pitch to diameter (P:D) were analyzed using the Taguchi method with a higher-the-better L16 orthogonal array.

Findings

This study aims to develop multi-pin laminated joints to attain higher reliability, which have been designated as fail-safe joints for the intended application and which have higher joint strength. The study reveals that to achieve 99% reliability or 1% probability of failure using the Weibull approach, 24.4% load decrement from the experimental result recorded for three-pin joint configuration at E:D = 4, F:D = 5, S:D = 4 and P:D = 5. Similarly, for the four-pin configuration at E:D = 4, F:D = 4, S:D = 4 and P:D = 5, 23.07% of load decrement observed from the experimental result implies that the expected load with a 99% reliability offers a safe load.

Originality/value

A reliability analysis on multi-pin joints was not conducted in structural application. Composite materials are used because of high reliability and high strength-to-weight ratio. So, in the present work, reliability of the multi-pin joint is analyzed using Weibull distribution.

Details

World Journal of Engineering, vol. 20 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 21 August 2023

Yaobing Wei, Xuexue Wang, Jianhui Liu, Jianwei Li and Yichen Pan

Engineering composite laminates/structures are usually subjected to complex and variable loads, which result in interlayer delamination damage. However, damaged laminate may cause…

Abstract

Purpose

Engineering composite laminates/structures are usually subjected to complex and variable loads, which result in interlayer delamination damage. However, damaged laminate may cause the whole structure to fail before reaching the design level. Therefore, the purpose of this paper is to develop an equivalent model to effectively evaluate compressive residual strength.

Design/methodology/approach

In this paper, taking carbon fiber reinforced composite T300/69 specimens as the study object, first, the compressive residual strength under different impact energy is obtained. Then, zero-thickness cohesive elements, Hashin failure criteria and Camanho nonlinear degradation scheme are used to simulate the full-process simulation for compression after edge impact (CAEI). Lastly, based on an improved Whitney–Nuismer criterion, the equation of edge hole stress distribution, characteristic length and compressive residual strength is used to verify the correctness of the equivalent model.

Findings

An equivalent relationship between the compressive residual strength of damaged laminates and laminates with edge hole is established. For T300/69 laminates with a thickness of 2.4 mm, the compressive residual strength after damage under an impact energy of 3 J is equivalent to that when the hole aperture R = 2.25 mm and the hole aperture R = 9.18 mm when impact energy is 6 J. Besides, the relationship under the same size and different thickness is obtained.

Originality/value

The value of this study is to provide a reference for the equivalent behavior of damaged laminates. An equivalent model proposed in this paper will contribute to the research of compressive residual strength and provide a theoretical basis for practical engineering application.

Details

International Journal of Structural Integrity, vol. 14 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 27 August 2024

Luis Lisandro Lopez Taborda, Heriberto Maury and Ivan E. Esparragoza

Additive manufacturing (AM) is growing economically because of its cost-effective design flexibility. However, it faces challenges such as interlaminar weaknesses and reduced…

Abstract

Purpose

Additive manufacturing (AM) is growing economically because of its cost-effective design flexibility. However, it faces challenges such as interlaminar weaknesses and reduced strength because of product anisotropy. Therefore, the purpose of this study is to develop a methodology that integrates design for additive manufacturing (AM) principles with fused filament fabrication (FFF) to address these challenges, thereby enhancing product reliability and strength.

Design/methodology/approach

Developed through case analysis and literature review, this methodology focuses on design methodology for AM (DFAM) principles applied to FFF for high mechanical performance applications. A DFAM database is constructed to identify common requirements and establish design rules, validated through a case study.

Findings

Existing DFAM approaches often lack failure theory integration, especially in FFF, emphasizing mechanical characterizations over predictive failure analysis in functional parts. This methodology addresses this gap by enhancing product reliability through failure prediction in high-performance FFF applications.

Originality/value

While some DFAM methods exist for high-performance FFF, they are often specific cases. Existing DFAM methodologies typically apply broadly across AM processes without a specific focus on failure theories in functional parts. This methodology integrates FFF with a failure theory approach to strengthen product reliability in high-performance applications.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

1 – 10 of over 49000