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Article
Publication date: 4 April 2024

Dong Li, Yu Zhou, Zhan-Wei Cao, Xin Chen and Jia-Peng Dai

This paper aims to establish a lattice Boltzmann (LB) method for solid-liquid phase transition (SLPT) from the pore scale to the representative elementary volume (REV) scale. By…

Abstract

Purpose

This paper aims to establish a lattice Boltzmann (LB) method for solid-liquid phase transition (SLPT) from the pore scale to the representative elementary volume (REV) scale. By applying this method, detailed information about heat transfer and phase change processes within the pores can be obtained, while also enabling the calculation of larger-scale SLPT problems, such as shell-and-tube phase change heat storage systems.

Design/methodology/approach

Three-dimensional (3D) pore-scale enthalpy-based LB model is developed. The computational input parameters at the REV scale are derived from calculations at the pore scale, ensuring consistency between the two scales. The approaches to reconstruct the 3D porous structure and determine the REV of metal foam were discussed. The implementation of conjugate heat transfer between the solid matrix and the solid−liquid phase change material (SLPCM) for the proposed model is developed. A simple REV-scale LB model under the local thermal nonequilibrium condition is presented. The method of bridging the gap between the pore-scale and REV-scale enthalpy-based LB models by the REV is given.

Findings

This coupled method facilitates detailed simulations of flow, heat transfer and phase change within pores. The approach holds promise for multiscale calculations in latent heat storage devices with porous structures. The SLPT of the heat sinks for electronic device thermal control was simulated as a case, demonstrating the efficiency of the present models in designing and optimizing SLPT devices.

Originality/value

A coupled pore-scale and REV-scale LB method as a numerical tool for investigating phase change in porous materials was developed. This innovative approach allows for the capture of details within pores while addressing computations over a large domain. The LB method for simulating SLPT from the pore scale to the REV scale was given. The proposed method addresses the conjugate heat transfer between the SLPCM and the solid matrix in the enthalpy-based LB model.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 12 September 2024

Khairunnahar Suchana and Md. Mamun Molla

The present numerical investigation examines the magnetohydrodynamic (MHD) double diffusion natural convection of power-law non-Newtonian nano-encapsulated phase change materials…

Abstract

Purpose

The present numerical investigation examines the magnetohydrodynamic (MHD) double diffusion natural convection of power-law non-Newtonian nano-encapsulated phase change materials (NEPCMs) in a trapezoidal cavity.

Design/methodology/approach

The governing Navier-Stokes, energy and concentration equations based on the Cartesian curvilinear coordinates are solved using the collocated grid arrangement’s finite volume method. The in-house FORTRAN code is validated with the different benchmark problems. The NEPCM nanoparticles consist of a core-shell structure with Phase Change Material (PCM) at the core. The enclosure, shaped as a trapezoidal hollow, features a warmed (Th) left wall and a cold (Tc) right wall. Various parameters are considered, including the power law index (0.6 ≤ n ≤ 1.4), Hartmann number (0 ≤ Ha ≤ 30), Rayleigh number (104Ra ≤ 105) and fixed variables such as buoyancy ratio (Br = 0.8), Prandtl number (Pr = 6.2), Lewis number (Le = 5), fusion temperature (Θf = 0.5) and volume fraction (ϕ = 0.04).

Findings

The findings indicate a decrease in local Nusselt (Nu) and Sherwood (Sh) numbers with increasing Hartmann numbers (Ha). Additionally, for a shear-thinning fluid (n = 0.6) results in the maximum local Nu and Sh values. As the Rayleigh number (Ra) increases from 104 to 105, the structured vortex in the streamline pattern is disturbed. Furthermore, for different Ra values, an increase in n from 0.6 to 1.4 leads to a 67.43% to 76.88% decrease in average Nu and a 70% to 77% decrease in average Sh.

Research limitations/implications

This research is for two-dimensioal laminar flow only.

Practical implications

PCMs represent a class of practical substances that behave as a function of temperature and have the innate ability to absorb, release and store heated energy in the form of hidden fusion enthalpy, or heat. They are valuable in these systems as they can store significant energy at a relatively constant temperature through their latent heat phase change.

Originality/value

As per the literature review and the authors’ understanding, an examination has never been conducted on MHD double diffusion natural convection of power-law non-Newtonian NEPCMs within a trapezoidal enclosure. The current work is innovative since it combines NEPCMs with the effect of magnetic field Double diffusion Natural Convection of power-law non-Newtonian NEPCMs in a Trapezoidal enclosure. This outcome can be used to improve thermal management in energy storage systems, increasing safety and effectiveness.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 6 September 2024

Wei Chen, Hengjie Xu, Wenyuan Mao, Meihong Liu, Xuejian Sun and Qiangguo Deng

This study aims to investigate the influence mechanism of thermal-mechanical deformations on the CO2 mixture gases dry gas seal (DGS) flow field and compare the deformation…

Abstract

Purpose

This study aims to investigate the influence mechanism of thermal-mechanical deformations on the CO2 mixture gases dry gas seal (DGS) flow field and compare the deformation characteristics and sealing performance between two-way and one-way thermal-fluid-solid coupling models.

Design/methodology/approach

The authors established a two-way thermal-fluid-solid coupling model by using gas film thickness as the transfer parameter between the fluid and solid domain, and the model was solved using the finite difference method and finite element method. The thermal-mechanical deformations of the sealing rings, the influence of face deformation on the flow field and sealing performance were obtained.

Findings

Thermal-mechanical deformations cause a convergent gap between the two sealing end faces, resulting in an increase in the gas film thickness, but a decrease in the gas film temperature and sealing ring temperature. The axial relative deformations of rotating and stationary ring end faces caused by mechanical and thermal loads in the two-way coupling model are less than those in the one-way coupling (OWC) model, and the gas film thickness and leakage rate are larger than those in the OWC model, whereas the gas film stiffness is the opposite.

Originality/value

This paper provides a theoretical support and reference for the operational stability and structural optimization design of CO2 mixture gases DGS under high-pressure and high-speed operation conditions.

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 20 March 2024

Hakan F. Oztop, Burak Kiyak and Ishak Gökhan Aksoy

This study aims to focus on understanding how different jet angles and Reynolds numbers influence the phase change materials’ (PCMs) melting process and their capacity to store…

Abstract

Purpose

This study aims to focus on understanding how different jet angles and Reynolds numbers influence the phase change materials’ (PCMs) melting process and their capacity to store energy. This approach is intended to offer novel insights into enhancing thermal energy storage systems, particularly for applications where heat transfer efficiency and energy storage are critical.

Design/methodology/approach

The research involved an experimental and numerical analysis of PCM with a melting temperature range of 22 °C–26°C under various conditions. Three different jet angles (45°, 90° and 135°) and two container angles (45° and 90°) were tested. Additionally, two different Reynolds numbers (2,235 and 4,470) were used to explore the effects of jet outlet velocities on PCM melting behaviour. The study used a circular container and analysed the melting process using the hot air inclined jet impingement (HAIJI) method.

Findings

The obtained results showed that the average temperature for the last time step at Ф = 90° and Re = 4,470 is 6.26% higher for Ф = 135° and 14.23% higher for Ф = 90° compared with the 45° jet angle. It is also observed that the jet angle, especially for Ф = 90°, is a much more important factor in energy storage than the Reynolds number. In other words, the jet angle can be used as a passive control parameter for energy storage.

Originality/value

This study offers a novel perspective on the effective storage of waste heat transferred with air, such as exhaust gases. It provides valuable insights into the role of jet inclination angles and Reynolds numbers in optimizing the melting and energy storage performance of PCMs, which can be crucial for enhancing the efficiency of thermal energy storage systems.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 17 September 2024

Madiha Ajmal, Rashid Mehmood, Noreen Sher Akbar and Taseer Muhammad

This study aims to focuse on the flow behavior of a specific nanofluid composed of blood-based iron oxide nanoparticles, combined with motile gyrotactic microorganisms, in a…

Abstract

Purpose

This study aims to focuse on the flow behavior of a specific nanofluid composed of blood-based iron oxide nanoparticles, combined with motile gyrotactic microorganisms, in a ciliated channel with electroosmosis.

Design/methodology/approach

This study applies a powerful mathematical model to examine the combined impacts of bio convection and electrokinetic forces on nanofluid flow. The presence of cilia, which are described as wave-like motions on the channel walls, promotes fluid propulsion, which improves mixing and mass transport. The velocity and dispersion of nanoparticles and microbes are modified by the inclusion of electroosmosis, which is stimulated by an applied electric field. This adds a significant level of complexity.

Findings

To ascertain their impact on flow characteristics, important factors such as bio convection Rayleigh number, Grashoff number, Peclet number and Lewis number are varied. The results demonstrate that while the gyrotactic activity of microorganisms contributes to the stability and homogeneity of the nanofluid distribution, electroosmotic forces significantly enhance fluid mixing and nanoparticle dispersion. This thorough study clarifies how to take advantage of electroosmosis and bio convection in ciliated micro channels to optimize nanofluid-based biomedical applications, such as targeted drug administration and improved diagnostic processes.

Originality/value

First paper discussed “Numerical Computation of Cilia Transport of Prandtl Nanofluid (Blood-Fe3O4) Enhancing Convective Heat Transfer along Micro Organisms under Electroosmotic effects in Wavy Capillaries”.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 2 July 2024

Chithra V.P., Balaji Bakthavatchalam, Jayakumar J.S., Khairul Habib and Sambhaji Kashinath Kusekar

This paper aims to present a comprehensive analysis of conjugate heat transfer phenomena occurring within the developing region of square ducts under both isothermal and isoflux…

Abstract

Purpose

This paper aims to present a comprehensive analysis of conjugate heat transfer phenomena occurring within the developing region of square ducts under both isothermal and isoflux boundary conditions. The study involves a rigorous numerical investigation, using advanced computational methods to simulate the complex heat exchange interactions between solid structures and surrounding fluid flows. The results of this analysis provide valuable insights into the heat transfer characteristics of such systems and contribute to a deeper understanding of fluid–thermal interactions in duct flows.

Design/methodology/approach

The manuscript outlines a detailed numerical methodology, combining computational fluid dynamics and finite element analysis, to accurately model the conjugate heat transfer process. This approach ensures both the thermal behaviour of the solid walls and the fluid flow dynamics are well captured.

Findings

The results presented in the manuscript reveal significant variations in heat transfer characteristics for isothermal and isoflux boundary conditions. These findings have implications for optimizing heat exchangers and enhancing thermal performance in various engineering applications.

Practical implications

The insights gained from this study have the potential to influence the design and optimization of heat exchange systems, contributing to advancements in energy efficiency and engineering practices.

Originality/value

The research introduces a novel approach to study conjugate heat transfer in square ducts, particularly focusing on the developing region. This unique perspective offers fresh insights into heat transfer mechanisms that were previously not thoroughly explored.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 6 February 2024

Andrea Lucherini and Donatella de Silva

Intumescent coatings are nowadays a dominant passive system used to protect structural materials in case of fire. Due to their reactive swelling behaviour, intumescent coatings…

Abstract

Purpose

Intumescent coatings are nowadays a dominant passive system used to protect structural materials in case of fire. Due to their reactive swelling behaviour, intumescent coatings are particularly complex materials to be modelled and predicted, which can be extremely useful especially for performance-based fire safety designs. In addition, many parameters influence their performance, and this challenges the definition and quantification of their material properties. Several approaches and models of various complexities are proposed in the literature, and they are reviewed and analysed in a critical literature review.

Design/methodology/approach

Analytical, finite-difference and finite-element methods for modelling intumescent coatings are compared, followed by the definition and quantification of the main physical, thermal, and optical properties of intumescent coatings: swelled thickness, thermal conductivity and resistance, density, specific heat capacity, and emissivity/absorptivity.

Findings

The study highlights the scarce consideration of key influencing factors on the material properties, and the tendency to simplify the problem into effective thermo-physical properties, such as effective thermal conductivity. As a conclusion, the literature review underlines the lack of homogenisation of modelling approaches and material properties, as well as the need for a universal modelling method that can generally simulate the performance of intumescent coatings, combine the large amount of published experimental data, and reliably produce fire-safe performance-based designs.

Research limitations/implications

Due to their limited applicability, high complexity and little comparability, the presented literature review does not focus on analysing and comparing different multi-component models, constituted of many model-specific input parameters. On the contrary, the presented literature review compares various approaches, models and thermo-physical properties which primarily focusses on solving the heat transfer problem through swelling intumescent systems.

Originality/value

The presented literature review analyses and discusses the various modelling approaches to describe and predict the behaviour of swelling intumescent coatings as fire protection for structural materials. Due to the vast variety of available commercial products and potential testing conditions, these data are rarely compared and combined to achieve an overall understanding on the response of intumescent coatings as fire protection measure. The study highlights the lack of information and homogenisation of various modelling approaches, and it underlines the research needs about several aspects related to the intumescent coating behaviour modelling, also providing some useful suggestions for future studies.

Details

Journal of Structural Fire Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 26 August 2024

Zeyad M. Manaa and Naef A.A. Qasem

This study aims to validate the linear flow theory with computational fluid dynamics (CFD) simulations and to propose a novel shape for the airfoil that will improve supersonic…

44

Abstract

Purpose

This study aims to validate the linear flow theory with computational fluid dynamics (CFD) simulations and to propose a novel shape for the airfoil that will improve supersonic aerodynamic performance compared to the National Advisory Committee for Aeronautics (NACA) 64a210 airfoil.

Design/methodology/approach

To design the new airfoil shape, this study uses a convex optimization approach to obtain a global optimal shape for an airfoil. First, modeling is conducted using linear flow theory, and then numerical verification is done by CFD simulations using ANSYS Fluent. The optimization process ensures that the new airfoil maintains the same cross-sectional area and thickness as the NACA 64a210 airfoil. This study found that an efficient way to obtain the ideal airfoil shape is by using linear flow theory, and the numerical simulations supported the assumptions inherent in the linear flow theory.

Findings

This study’s findings show notable improvements (from 4% to 200%) in the aerodynamic performance of the airfoil, especially in the supersonic range, which points to the suggested airfoil as a potential option for several fighter aircraft. Under various supersonic conditions, the optimized airfoil exhibits improved lift-over-drag ratios, leading to improved flight performance and lower fuel consumption.

Research limitations/implications

This study was conducted mainly for supersonic flow, whereas the subsonic flow is tested for a Mach number of 0.7. This study would be extended for both subsonic and supersonic flights.

Practical implications

Convex optimization and linear flow theory are combined in this work to create an airfoil that performs better in supersonic conditions than the NACA 64a210. By closely matching the CFD results, the linear flow theory's robustness is confirmed. This means that the initial design phase no longer requires extensive CFD simulations, and the linear flow theory can be used quickly and efficiently to obtain optimal airfoil shapes.

Social implications

The proposed airfoil can be used in different fighter aircraft to enhance performance and reduce fuel consumption. Thus, lower carbon emission is expected.

Originality/value

The unique aspect of this work is how convex optimization and linear flow theory were combined to create an airfoil that performs better in supersonic conditions than the NACA 64a210. Comprehensive CFD simulations were used for validation, highlighting the optimization approach's strength and usefulness in aerospace engineering.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 28 August 2024

Raphael Timothy Steffen, Michael Robert Tucker, Francesco Sillani, Denis Schütz and Markus Bambach

For additive manufacturing (AM) through laser-based powder bed fusion of polymers (PBF-LB/P), accurate characterization of powder flowability is vital for achieving high-quality…

Abstract

Purpose

For additive manufacturing (AM) through laser-based powder bed fusion of polymers (PBF-LB/P), accurate characterization of powder flowability is vital for achieving high-quality parts. However, accurately characterizing feedstock flowability presents challenges because of a lack of consensus on which tests to perform and the diverse forces and mechanisms involved. This study aims to undertake a thorough investigation into the flowability of eight feedstock materials for PBF-LB/P at different temperatures using various techniques.

Design/methodology/approach

For ambient temperature assessments, established metrics such as avalanche angle and Hausner ratio, along with the approximated flow function coefficient (FFCapp), are used. The study then focuses on the influence of elevated temperatures representative of in-process conditions. FFCapp and differential scanning calorimetry (DSC) are performed and analyzed, followed by a correlation analysis as a holistic approach to identify key aspects for flowability. Furthermore, two feedstock materials are compared with a previous study to connect the present findings to PBF-LB/P processing.

Findings

The study revealed intrinsic material properties such as mechanical softening near the melting point to become significant. This partially explains why certain powders with poor ambient temperature flowability are consistently demonstrated to produce high-quality parts. FFCapp and thermal characterization through DSC are identified as critical metrics for optimizing feedstock material characteristics across temperature ranges.

Originality/value

Previous studies emphasized specific characterizations of feedstock material at ambient temperature, presented a limited materials selection or focused on metrics such as shape factors. In contrast, this study addresses a partially understood aspect by examining the critical role of temperature in governing feedstock material flowability. It advocates for the inclusion of temperature variables in flowability analyses to closely resemble the PBF-LB/P process, which can be applied to material design, selection and process optimization.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

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