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Article
Publication date: 2 March 2012

Amit Joe Lopes, Eric MacDonald and Ryan B. Wicker

The purpose of this paper is to present a hybrid manufacturing system that integrates stereolithography (SL) and direct print (DP) technologies to fabricate three‐dimensional (3D…

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Abstract

Purpose

The purpose of this paper is to present a hybrid manufacturing system that integrates stereolithography (SL) and direct print (DP) technologies to fabricate three‐dimensional (3D) structures with embedded electronic circuits. A detailed process was developed that enables fabrication of monolithic 3D packages with electronics without removal from the hybrid SL/DP machine during the process. Successful devices are demonstrated consisting of simple 555 timer circuits designed and fabricated in 2D (single layer of routing) and 3D (multiple layers of routing and component placement).

Design/methodology/approach

A hybrid SL/DP system was designed and developed using a 3D Systems SL 250/50 machine and an nScrypt micro‐dispensing pump integrated within the SL machine through orthogonally‐aligned linear translation stages. A corresponding manufacturing process was also developed using this system to fabricate 2D and 3D monolithic structures with embedded electronic circuits. The process involved part design, process planning, integrated manufacturing (including multiple starts and stops of both SL and DP and multiple intermediate processes), and post‐processing. SL provided substrate/mechanical structure manufacturing while interconnections were achieved using DP of conductive inks. Simple functional demonstrations involving 2D and 3D circuit designs were accomplished.

Findings

The 3D micro‐dispensing DP system provided control over conductive trace deposition and combined with the manufacturing flexibility of the SL machine enabled the fabrication of monolithic 3D electronic structures. To fabricate a 3D electronic device within the hybrid SL/DP machine, a process was developed that required multiple starts and stops of the SL process, removal of uncured resin from the SL substrate, insertion of active and passive electronic components, and DP and laser curing of the conductive traces. Using this process, the hybrid SL/DP technology was capable of successfully fabricating, without removal from the machine during fabrication, functional 2D and 3D 555 timer circuits packaged within SL substrates.

Research limitations/implications

Results indicated that fabrication of 3D embedded electronic systems is possible using the hybrid SL/DP machine. A complete manufacturing process was developed to fabricate complex, monolithic 3D structures with electronics in a single set‐up, advancing the capabilities of additive manufacturing (AM) technologies. Although the process does not require removal of the structure from the machine during fabrication, many of the current sub‐processes are manual. As a result, further research and development on automation and optimization of many of the sub‐processes are required to enhance the overall manufacturing process.

Practical implications

A new methodology is presented for manufacturing non‐traditional electronic systems in arbitrary form, while achieving miniaturization and enabling rugged structure. Advanced applications are demonstrated using a semi‐automated approach to SL/DP integration. Opportunities exist to fully automate the hybrid SL/DP machine and optimize the manufacturing process for enhancing the commercial appeal for fabricating complex systems.

Originality/value

This work broadly demonstrates what can be achieved by integrating multiple AM technologies together for fabricating unique devices and more specifically demonstrates a hybrid SL/DP machine that can produce 3D monolithic structures with embedded electronics and printed interconnects.

Article
Publication date: 6 January 2022

Lijuan Huang, Zhenghu Zhu, Hiarui Wu and Xu Long

As the solution to improve fatigue life and mechanical reliability of packaging structure, the material selection in PCB stack-up and partitioning design on PCB to eliminate the…

Abstract

Purpose

As the solution to improve fatigue life and mechanical reliability of packaging structure, the material selection in PCB stack-up and partitioning design on PCB to eliminate the electromagnetic interference by keeping all circuit functions separate are suggested to be optimized from the mechanical stress point of view.

Design/methodology/approach

The present paper investigated the effect of RO4350B and RT5880 printed circuit board (PCB) laminates on fatigue life of the QFN (quad flat no-lead) packaging structure for high-frequency applications. During accelerated thermal cycling between −50 °C and 100 °C, the mismatched coefficients of thermal expansion (CTE) between packaging and PCB materials, initial PCB warping deformation and locally concentrated stress states significantly affected the fatigue life of the packaging structure. The intermetallics layer and mechanical strength of solder joints were examined to ensure the satisfactorily soldering quality prior to the thermal cycling process. The failure mechanism was investigated by the metallographic observations using a scanning electron microscope.

Findings

Typical fatigue behavior was revealed by grain coarsening due to cyclic stress, while at critical locations of packaging structures, the crack propagations were confirmed to be accompanied with coarsened grains by dye penetration tests. It is confirmed that the cyclic stress induced fatigue deformation is dominant in the deformation history of both PCB laminates. Due to the greater CTE differences in the RT5880 PCB laminate with those of the packaging materials, the thermally induced strains among different layered materials were more mismatched and led to the initiation and propagation of fatigue cracks in solder joints subjected to more severe stress states.

Originality/value

In addition to the electrical insulation and thermal dissipation, electronic packaging structures play a key role in mechanical connections between IC chips and PCB.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 12 January 2024

Hsin-Yi Liu and Jhao-Ying Wu

The theoretical findings serve as a foundation for further research into understanding sulfide-based solid-state electrolytes, ultimately advancing the progress of all-solid-state…

Abstract

Purpose

The theoretical findings serve as a foundation for further research into understanding sulfide-based solid-state electrolytes, ultimately advancing the progress of all-solid-state batteries.

Design/methodology/approach

The electronic properties of Li7P3S11 are thoroughly explored through first-principles calculations.

Findings

This investigation encompasses the intricate atom-dominated valence and conduction bands, spatial charge density distribution and the breakdown of atom and orbital contributions to van Hove singularities. Additionally, the compound’s wide and discrete energy spectra reflect the substantial variations in bond lengths and its highly anisotropic geometric structure. The complex and nonuniform chemical environment indicates the presence of intricate hopping integrals.

Originality/value

This study provides valuable insights into the critical multiorbital hybridizations occurring in the Li-S and P-S chemical bonds. To validate the theoretical predictions, experimental techniques can be employed. By combining theoretical predictions with experimental data, a comprehensive understanding of the geometric and electronic characteristics of Li7P3S11 can be achieved.

Details

Multidiscipline Modeling in Materials and Structures, vol. 20 no. 1
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 16 February 2010

Samuel C. Utulu and Maryknoll A. Okoye

The purpose of this research is to present a report on Nigerian universities' use of their web sites for collaboration.

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Abstract

Purpose

The purpose of this research is to present a report on Nigerian universities' use of their web sites for collaboration.

Design/methodology/approach

Descriptive research methodology and content analysis technique were adopted in the research. The research was undertaken through an examination of the various university web site contents and web link structures. The study relied on the Google search engine as the source of its electronic data, while manual evaluation was used to carry out content analysis. Only Nigerian universities with 500 or more web pages were considered; 15 of the 92 universities met this criterion and were subsequently sampled.

Findings

The research revealed that Nigerian universities' web sites did not contain appropriate contents. Both non‐academic and academic contents expected to be found in university web sites were not available and, hence, made the expected inter‐university web links, electronic social networking and cooperation non‐existent. Consequently, only commercially‐based web sites had web link with the sampled web sites. The findings show that the required structure needed to support web collaboration among Nigerian universities has not been developed. Hence, further research to understand the existing structure required for electronic collaboration among Nigerian universities is needed.

Research limitations/implications

Since the study was limited to only those university web sites that had 500 or more web pages, this meant that universities with fewer than 500 web pages, which nevertheless may have traces of social network and cooperation in their link structures, were automatically excluded.

Practical implications

The research provides information on the readiness of Nigerian universities to adopt web site technology for collaboration and solving the problem of resource sharing that they currently face. It has also laid the foundation for understanding Nigerian universities' web site use in relationship with three social capital dimensions: structural, contents, and relational.

Originality/value

The research provides web analysis information on Nigerian universities. Past experience has shown that research available on web analysis and characteristics of Nigerian universities is very limited and that none has been carried out on their web site use for e‐collaboration.

Details

The Electronic Library, vol. 28 no. 1
Type: Research Article
ISSN: 0264-0473

Keywords

Article
Publication date: 1 May 2019

Wenjing Li, Qi Wang, Yongshan Ma, Tianyi Jiang, Yanyan Zhu, Yuanyuan Shao, Cuizhen Sun and Junsen Wu

Self-organization has been regarded as a tool for the synthesis of well-defined organic nanostructures. Heterocyclic annulated perylene diimides are the subjects of considerable…

Abstract

Purpose

Self-organization has been regarded as a tool for the synthesis of well-defined organic nanostructures. Heterocyclic annulated perylene diimides are the subjects of considerable current research studies. The purpose of this study is to reveal the photophysical property, electronic structure and solid-state packing of O-heterocyclic annulated perylene diimide.

Design/methodology/approach

Asymmetrically five-membered O-heterocyclic annulated perylene diimide (OAPDI) was synthesized. Structure and purity of OAPDI were confirmed by 1H NMR, 13C NMR, IR and mass spectral techniques. Photophysical properties of OAPDI were studied using UV–vis absorption and fluorescence in both solution (CHCl3) and solid state. Scanning electron microscopic and atomic force microscopy were used to characterize the surface morphology of OAPDI. Conducting properties of the OAPDI were evaluated by current–voltage measurements. The compounds geometries were also optimized at 6-31G* using density functional theory.

Findings

The UV–vis absorption and fluorescence spectra of OAPDI in solution are blue-shifted in comparison with that of unsubstituted perylene bisimide. Solid-state UV–vis measurements of OAPDI indicate that it is capable of forming highly ordered structure. The non-covalent interactions, electrostatic attraction and p-p stacking moieties of OAPDI synergistically guide assembly and domain growth while maintaining the interpenetrating network of nanofibers in the solid film. The OAPDI gave higher current at −2.0 V (0.68 µA) and 4.0 V (1.0 µA).

Originality/value

This study will be helpful for exploring feasible routes to acquire soluble perylene diimides and well-defined organic nanostructures. Furthermore, such molecular tailoring approach would be helpful for designing and synthesizing novel organic semiconductive materials with excellent charge-transporting and light-emitting capabilities.

Details

Pigment & Resin Technology, vol. 48 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 4 December 2023

Yang Liu, Xin Xu, Shiqing Lv, Xuewei Zhao, Yuxiong Xue, Shuye Zhang, Xingji Li and Chaoyang Xing

Due to the miniaturization of electronic devices, the increased current density through solder joints leads to the occurrence of electromigration failure, thereby reducing the…

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Abstract

Purpose

Due to the miniaturization of electronic devices, the increased current density through solder joints leads to the occurrence of electromigration failure, thereby reducing the reliability of electronic devices. The purpose of this study is to propose a finite element-artificial neural network method for the prediction of temperature and current density of solder joints, and thus provide reference information for the reliability evaluation of solder joints.

Design/methodology/approach

The temperature distribution and current density distribution of the interconnect structure of electronic devices were investigated through finite element simulations. During the experimental process, the actual temperature of the solder joints was measured and was used to optimize the finite element model. A large amount of simulation data was obtained to analyze the neural network by varying the height of solder joints, the diameter of solder pads and the magnitude of current loads. The constructed neural network was trained, tested and optimized using this data.

Findings

Based on the finite element simulation results, the current is more concentrated in the corners of the solder joints, generating a significant amount of Joule heating, which leads to localized temperature rise. The constructed neural network is trained, tested and optimized using the simulation results. The ANN 1, used for predicting solder joint temperature, achieves a prediction accuracy of 96.9%, while the ANN 2, used for predicting solder joint current density, achieves a prediction accuracy of 93.4%.

Originality/value

The proposed method can effectively improve the estimation efficiency of temperature and current density in the packaging structure. This method prevails in the field of packaging, and other factors that affect the thermal, mechanical and electrical properties of the packaging structure can be introduced into the model.

Details

Soldering & Surface Mount Technology, vol. 36 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Open Access
Article
Publication date: 1 July 2020

Milena Kiliszkiewicz, Dariusz Przybylski, Jan Felba and Ryszard Korbutowicz

The purpose of this paper is to analyze the individual steps during the printing of capacitor structures. The method of substrate preparation, the obtained roughness of conductive…

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Abstract

Purpose

The purpose of this paper is to analyze the individual steps during the printing of capacitor structures. The method of substrate preparation, the obtained roughness of conductive and dielectric layers are examined. Moreover, the capacitances of the obtained capacitors were examined.

Design/methodology/approach

Surface roughness and microscopic analysis were used to assess the quality of printed conductive structures. Two criteria were used to assess the quality of printed dielectric structures: the necessary lack of discontinuity of layers and minimal roughness. To determine the importance of printing parameters, a draft experimental method was proposed.

Findings

The optimal way to clean the substrate has been determined. The most important parameters for the dielectric layer (i.e. drop-space, table temperature, curing time and temperature) were found.

Research limitations/implications

If dielectric layers are printed correctly, most problems with printing complex electronic structures (transistors, capacitors) will be eliminated.

Practical implications

The tests performed identified the most important factors for dielectric layers. Using them, capacitors of repeatable capacity were printed.

Originality/value

In the literature on this subject, no factors were found which were responsible for obtaining homogeneous dielectric layers.

Details

Soldering & Surface Mount Technology, vol. 32 no. 4
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 6 November 2009

C.B. Li, G.X. Yang, Z.H. Huang, Y. Xin, C. Wang and J.H. Yuan

The purpose of this paper is to focus on the development of highly efficient emission materials for light‐emitting diodes (LEDs).

Abstract

Purpose

The purpose of this paper is to focus on the development of highly efficient emission materials for light‐emitting diodes (LEDs).

Design/methodology/approach

The equilibrium geometries of silole‐based derivatives are optimised by means of DFT/B3LYP method with the 6‐31G(d) basis set in this paper. The geometries of single‐excitation are optimised using the ab initio configuration interaction with single excitations/6‐31G(d), the first singlet excited states and optical properties are calculated by using time‐dependent density‐functional theory based on the 6‐31G(d) basis set.

Findings

The highest occupied molecular orbital and lowest unoccupied molecular orbital suffer larger effects from the variation of the substituent groups of methyls and phenyls. The absorption wavelengths of all the cases are similar, but the emission wavelengths are significantly different.

Research limitations/implications

Solid‐state stacking effect is not included in this paper.

Originality/value

In view of the application of silole‐based derivatives systems, the control of photophysical properties and electronic structures by structural modification is relevant to further molecular design.

Details

Pigment & Resin Technology, vol. 38 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 May 2016

Hong Ju, Jiejing Chen, Can Sun and Yan Li

The purpose of this study is to perform quantum chemical calculations based on the DFT method on four bipyrazoles used as corrosion inhibitors for the plain carbon (“mild”) steel…

Abstract

Purpose

The purpose of this study is to perform quantum chemical calculations based on the DFT method on four bipyrazoles used as corrosion inhibitors for the plain carbon (“mild”) steel in acid media to determine the relationship between inhibition efficiency and the molecular structure of inhibitors.

Design/methodology/approach

Several quantum chemical parameters, such as the charge distribution, energy and distribution of highest occupied molecular orbital and lowest unoccupied molecular orbital, the absolute electronegativity (χ) values and the fraction of electrons (△N) transferring from inhibitors to the steel surface, were calculated and correlated with inhibition efficiencies.

Findings

The results showed that the inhibition efficiency of bipyrazole increased with the increasing in EHOMO, and the areas containing N atoms were the most probable sites to donate electrons for adsorbing the inhibitor molecules onto the metal surface.

Originality/value

It is a useful method to investigate the mechanisms of reaction by calculating the structure and electronic parameters, which can be obtained by means of theoretical quantum theory. Thus, the behavior and mechanism of the organic inhibitors can be obtained. Quantum chemical method can also be used to guide the selection and molecular design of inhibitors.

Details

Anti-Corrosion Methods and Materials, vol. 63 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 18 January 2016

Dan Xiong, Junhao Xiao, Huimin Lu, Zhiwen Zeng, Qinghua Yu, Kaihong Huang, Xiaodong Yi and Zhiqiang Zheng

The purpose of this paper is to design intelligent robots operating in such dynamic environments like the RoboCup Middle-Size League (MSL). In the RoboCup MSL, two teams of five…

Abstract

Purpose

The purpose of this paper is to design intelligent robots operating in such dynamic environments like the RoboCup Middle-Size League (MSL). In the RoboCup MSL, two teams of five autonomous robots play on an 18- × 12-m field. Equipped with sensors and on-board computers, each robot should be able to perceive the environment, make decision and control itself to play the soccer game autonomously.

Design/methodology/approach

This paper presents the design of our soccer robots, participating in RoboCup MSL. The mechanical platform, electrical architecture and software framework are discussed separately. The mechanical platform is designed modularly, so easy maintainability is achieved; the electronic architecture is built on industrial standards using PC-based control technique, which results in high robustness and reliability during the intensive and fierce MSL games; the software is developed upon the open-source Robot Operating System (ROS); thus, the advantages of ROS such as modularity, portability and expansibility are inherited.

Findings

Based on this paper and the open-source hardware and software, the MSL robots can be re-developed easily to participate in the RoboCup MSL. The robots can also be used in other research and education fields, especially for multi-robot systems and distributed artificial intelligence. Furthermore, the main designing ideas proposed in the paper, i.e. using a modular mechanical structure, an industrial electronic system and ROS-based software, provide a common solution for designing general intelligent robots.

Originality/value

The methodology of the intelligent robot design for highly competitive and dynamic RoboCup MSL environments is proposed.

Details

Industrial Robot: An International Journal, vol. 43 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

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