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Article
Publication date: 27 September 2019

Yingsai Cao, Sifeng Liu and Zhigeng Fang

The purpose of this paper is to propose new importance measures for degrading components based on Shapley value, which can provide answers about how important players are to the…

Abstract

Purpose

The purpose of this paper is to propose new importance measures for degrading components based on Shapley value, which can provide answers about how important players are to the whole cooperative game and what payoff each player can reasonably expect.

Design/methodology/approach

The proposed importance measure characterizes how a specific degrading component contributes to the degradation of system reliability by using Shapley value. Degradation models are also introduced to assess the reliability of degrading components. The reliability of system consisting independent degrading components is obtained by using structure functions, while reliability of system comprising correlated degrading components is evaluated with a multivariate distribution.

Findings

The ranking of degrading components according to the newly developed importance measure depends on the degradation parameters of components, system structure and parameters characterizing the association of components.

Originality/value

Considering the fact that reliability degradation of engineering systems and equipment are often attributed to the degradation of a particular or set of components that are characterized by degrading features. This paper proposes new importance measures for degrading components based on Shapley value to reflect the responsibility of each degrading component for the deterioration of system reliability. The results are also able to give timely feedback of the expected contribution of each degrading component to system reliability degradation.

Details

International Journal of Quality & Reliability Management, vol. 37 no. 2
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 1 February 1988

A. Amendola, N.A. Labath, Z. Nivolianitou and G. Reina

Safety analysis of hazardous processes requires the use of models to simulate dangerous transient conditions and to assess the availability of the relevant mitigating and…

Abstract

Safety analysis of hazardous processes requires the use of models to simulate dangerous transient conditions and to assess the availability of the relevant mitigating and protective systems. As this article shows, these two needs can be fairly well satisfied by the application of DYLAM, which is able to take into account the dynamic aspects of the interaction between time‐dependent operational variables, control and protection systems and human interventions at both nominal and failure conditions and, therefore, presents significant advantages with respect to the normally utilised fault trees/event trees.

Details

International Journal of Quality & Reliability Management, vol. 5 no. 2
Type: Research Article
ISSN: 0265-671X

Keywords

Article
Publication date: 8 August 2016

Jakiul Hassan, Premkumar Thodi and Faisal Khan

– The purpose of this paper is to propose a state dependent stochastic Markov model for availability analysis of process plant instead of traditional time dependent model.

Abstract

Purpose

The purpose of this paper is to propose a state dependent stochastic Markov model for availability analysis of process plant instead of traditional time dependent model.

Design/methodology/approach

The traditional concepts of system performance measurement and reliability (namely, binary; two-state concepts) are observed to be inadequate to characterize performance of complex system components. Availability analysis considering an intermediate state, such as a degraded state, provides a better alternative mechanism for system performance mapping. The availability model provides a better assessment of failure and repair characteristics for equipment in the sub-system and its overall performance. In addition to availability analysis, this paper also discusses the preventive maintenance (PM) program to achieve target availability. In this model, the degraded state is considered as a PM state. Using Markov analysis the optimum maintenance interval is determined.

Findings

Markov process provides an easier way to measure the performance of the process facility. This study also revealed that the maintenance interval has a major influence in the availability of a process facility as well as in maintaining target availability. The developed model is also applicable to the varying target availability as well as having the capability to handle even the reconfigured process systems.

Research limitations/implications

Considering the degraded state as an operative state, a higher availability of the plant is predicted. The consideration of the degraded state of the system makes the availability estimation more realistic and acceptable. Availability quantification, target availability allocation and a PM model are exemplified in a sub-system of an liquefied natural gas facility.

Originality/value

The unique features of the present study are; Markov modeling approach integrating availability and PM; optimum PM interval determination of stochastically degrading components based on target availability; consideration of three-state systems; and consideration of increasing failure rates.

Details

Journal of Quality in Maintenance Engineering, vol. 22 no. 3
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 10 August 2015

Daniel Bumblauskas

Using a case study for electrical power equipment, the purpose of this paper is to investigate the importance of dependence between series-connected system components in…

Abstract

Purpose

Using a case study for electrical power equipment, the purpose of this paper is to investigate the importance of dependence between series-connected system components in maintenance decisions.

Design/methodology/approach

A continuous-time Markov decision model is formulated to find a minimum cost maintenance policy for a circuit breaker as an independent component while considering a downstream transformer as a dependent component. Maintenance of the dependent component is included implicitly in terms of the costs associated with certain state-action pairs. For policy and cost comparisons, a separate model is also formulated that considers only the circuit breaker as the independent component. After uniformizing the continuous-time models to discrete time, standard methods are used to solve for the average-cost-optimal policies of each model.

Findings

The optimal maintenance policy and its cost differ significantly depending on whether or not the dependent component is considered.

Research limitations/implications

Data used are from manufacturer databases; additional model validation could be conducted if applied to an electric utility asset fleet within their generation, transmission, and/or distribution system. This model and methodology are already being applied in other contexts such as industrial machinery and equipment, jet engines, amusement park rides, etc.

Practical implications

The outcome of this model can be utilized by asset and operations managers to make maintenance decisions based on prediction rather than more traditional time- or condition-based maintenance methodologies. This model is being developed for use as a module in a larger maintenance information system, specifically linking condition monitor data from the field to a predictive maintenance model. Similar methods are being applied to other applications outside the electrical equipment case detailed herein.

Originality/value

This model provides a structured approach for managers to decide how to best allocate their resources across a network of inter-connected equipment. Work in this area has not fully considered the importance of dependency on systems maintenance, particularly in applications with highly variable repair and replacement costs.

Details

Journal of Quality in Maintenance Engineering, vol. 21 no. 3
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 12 February 2021

Himanshukumar R. Patel and Vipul A. Shah

The two-tank level control system is one of the real-world's second-order system (SOS) widely used as the process control in industries. It is normally operated under the…

Abstract

Purpose

The two-tank level control system is one of the real-world's second-order system (SOS) widely used as the process control in industries. It is normally operated under the Proportional integral and derivative (PID) feedback control loop. The conventional PID controller performance degrades significantly in the existence of modeling uncertainty, faults and process disturbances. To overcome these limitations, the paper suggests an interval type-2 fuzzy logic based Tilt-Integral-Derivative Controller (IT2TID) which is modified structure of PID controller.

Design/methodology/approach

In this paper, an optimization IT2TID controller design for the conical, noninteracting level control system is presented. Regarding to modern optimization context, the flower pollination algorithm (FPA), among the most coherent population-based metaheuristic optimization techniques is applied to search for the appropriate IT2FTID's and IT2FPID's parameters. The proposed FPA-based IT2FTID/IT2FPID design framework is considered as the constrained optimization problem. System responses obtained by the IT2FTID controller designed by the FPA will be differentiated with those acquired by the IT2FPID controller also designed by the FPA.

Findings

As the results, it was found that the IT2FTID can provide the very satisfactory tracking and regulating responses of the conical two-tank noninteracting level control system superior as compared to IT2FPID significantly under the actuator and system component faults. Additionally, statistical Z-test carried out for both the controllers and an effectiveness of the proposed IT2FTID controller is proven as compared to IT2FPID and existing passive fault tolerant controller in recent literature.

Originality/value

Application of new metaheuristic algorithm to optimize interval type-2 fractional order TID controller for nonlinear level control system with two type of faults. Also, proposed method will compare with other method and statistical analysis will be presented.

Details

International Journal of Intelligent Computing and Cybernetics, vol. 14 no. 1
Type: Research Article
ISSN: 1756-378X

Keywords

Article
Publication date: 13 February 2007

Cher Ming Tan and Nagarajan Raghavan

The paper seeks to ease the implementation of predictive maintenance policy in industry using the root cause analysis technique, and to compare the reliability and cost…

2246

Abstract

Purpose

The paper seeks to ease the implementation of predictive maintenance policy in industry using the root cause analysis technique, and to compare the reliability and cost effectiveness of root cause based maintenance (RCBM) relative to conventional corrective maintenance (CM).

Design/methodology/approach

The system is modularized into its components and maintenance schedules are developed based on each component's individual degradation trends. The effectiveness of RCBM over CM is studied by analyzing system reliability patterns and total maintenance cost functions obtained through empirical cost models, accounting for yield and production loss, maintenance, replacement and catastrophic failure costs. Cost variations for various possible failure distribution parameter values (β, η) under the CM and RCBM policies are also obtained. The proposed methodology is tested in a real aircraft failures case study.

Findings

RCBM is generally more effective over CM in achieving timely maintenance at optimal cost (savings up to 65 percent) while keeping high system reliability, for a wide range of (β, η) values. However, CM could still be beneficial for a restricted range of large (β, η).

Practical implications

Industry should consider shifting from CM to adopt the proposed RCBM policy, which is proved to be more efficient in most cases. The implementation is not necessarily complex.

Originality/value

The effectiveness of RCBM over CM in terms of reliability and cost considerations is clearly illustrated. This paper justifies the need to shift from CM to RCBM, which brings us closer to a practical implementation of predictive maintenance. This work also serves as a simple and valuable guide to implementation for maintenance and operational managers in production industries.

Details

International Journal of Quality & Reliability Management, vol. 24 no. 2
Type: Research Article
ISSN: 0265-671X

Keywords

Open Access
Article
Publication date: 21 May 2018

Jue Li, Minghui Yu and Hongwei Wang

On shield tunnel construction (STC) site, human error is widely recognized as essential to accident. It is necessary to explain which factors lead to human error and how these…

1911

Abstract

Purpose

On shield tunnel construction (STC) site, human error is widely recognized as essential to accident. It is necessary to explain which factors lead to human error and how these factors can influence human performance. Human reliability analysis supports such necessity through modeling the performance shaping factors (PSFs). The purpose of this paper is to establish and validate a PSF taxonomy for the STC context.

Design/methodology/approach

The approach taken in this study mainly consists of three steps. First, a description of the STC context is proposed through the analysis of the STC context. Second, the literature which stretch across the PSF methodologies, cognitive psychology and human factors of STC and other construction industries are reviewed to develop an initial set of PSFs. Finally, a final PSF set is modified and validated based on STC task analysis and STC accidents cases.

Findings

The PSF taxonomy constituted by 4 main components, 4 hierarchies and 85 PSFs is established for human behavior modeling and simulation under the STC context. Furthermore, by comparing and evaluating the performance of STC PSF and existing PSF studies, the proposed PSF taxonomy meets the requirement for qualitative and quantitative analysis.

Practical implications

The PSF taxonomy can provide a basis and support for human behavior modeling and simulation under the STC context. Integrating PSFs into a behavior simulation model provides a more realistic and integrated assessment of human error by manifesting the influence of each PSFs on the cognitive processes. The simulation results can suggest concrete points for the improvement of STC safety management.

Originality/value

This paper develops a taxonomy of PSFs that addresses the various unique influences of the STC context on human behaviors. The harsh underground working conditions and diverse resources of system information are identified as key characteristics of the STC context. Furthermore, the PSF taxonomy can be integrated into a human cognitive behavior model to predict the worker’s behavior on STC site in future work.

Details

Engineering, Construction and Architectural Management, vol. 25 no. 4
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 19 October 2012

Ashok Prajapati, James Bechtel and Subramaniam Ganesan

The purpose of this paper is to provide a brief overview of condition based maintenance (CBM) with definitions of various terms, overview of some history, recent developments…

6995

Abstract

Purpose

The purpose of this paper is to provide a brief overview of condition based maintenance (CBM) with definitions of various terms, overview of some history, recent developments, applications, and research challenges in the CBM domain.

Design/methodology/approach

The article presents the insight into various maintenance strategies and provides their respective merits and demerits in various aspects. It then provides the detailed discussion of CBM that includes applications of various methodologies and technologies that are being implemented in the field. Finally, it ends with open challenges in implementing condition based maintenance systems.

Findings

This paper surveys research articles and describes how CBM can be used to optimize maintenance strategies and increase the feasibility and practicality of a CBM system.

Practical implications

CBM systems are completely practical to implement and applicable to various domains including automotive, manufacturing, aviation, medical, etc. This paper presents a brief overview of literature on CBM and an insight into CBM as a maintenance strategy. CBM has wide applications in automotive, aviation, manufacturing, defense, and other industries. It involves various disciplines like data mining, artificial intelligence, and statistics to enable the systems to be maintenance intelligent. These disciplines help in predicting the future consequences based on the past and current system conditions. Based on the authors’ studies, implementation of such a system is easy and cost effective because it uses existing subsystems to collect statistical data. On top of that it requires building a software layer to process the data and to implement the prognosis techniques in the form of algorithms.

Social implications

The design of CBM systems highly impact the society in terms of maintenance cost (i.e. reduces the maintenance cost of automobiles, safety by providing real time reporting of the fault using prognosis).

Originality/value

To the best of the authors’ knowledge, this paper is first of its kind in the literature which presents several maintenance strategies and provides a number of possible research directions listed in open research challenges.

Details

Journal of Quality in Maintenance Engineering, vol. 18 no. 4
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 4 July 2016

David Manuel Judt and Craig Lawson

The purpose of this paper is to present a new computational framework to address future preliminary design needs for aircraft subsystems. The ability to investigate multiple…

Abstract

Purpose

The purpose of this paper is to present a new computational framework to address future preliminary design needs for aircraft subsystems. The ability to investigate multiple candidate technologies forming subsystem architectures is enabled with the provision of automated architecture generation, analysis and optimization. Main focus lies with a demonstration of the frameworks workings, as well as the optimizers performance with a typical form of application problem.

Design/methodology/approach

The core aspects involve a functional decomposition, coupled with a synergistic mission performance analysis on the aircraft, architecture and component levels. This may be followed by a complete enumeration of architectures, combined with a user defined technology filtering and concept ranking procedure. In addition, a hybrid heuristic optimizer, based on ant systems optimization and a genetic algorithm, is employed to produce optimal architectures in both component composition and design parameters. The optimizer is tested on a generic architecture design problem combined with modified Griewank and parabolic functions for the continuous space.

Findings

Insights from the generalized application problem show consistent rediscovery of the optimal architectures with the optimizer, as compared to a full problem enumeration. In addition multi-objective optimization reveals a Pareto front with differences in component composition as well as continuous parameters.

Research limitations/implications

This paper demonstrates the frameworks application on a generalized test problem only. Further publication will consider real engineering design problems.

Originality/value

The paper addresses the need for future conceptual design methods of complex systems to consider a mixed concept space of both discrete and continuous nature via automated methods.

Details

Engineering Computations, vol. 33 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 21 June 2023

Brad C. Meyer, Daniel Bumblauskas, Richard Keegan and Dali Zhang

This research fills a gap in process science by defining and explaining entropy and the increase of entropy in processes.

Abstract

Purpose

This research fills a gap in process science by defining and explaining entropy and the increase of entropy in processes.

Design/methodology/approach

This is a theoretical treatment that begins with a conceptual understanding of entropy in thermodynamics and information theory and extends it to the study of degradation and improvement in a transformation process.

Findings

A transformation process with three inputs: demand volume, throughput and product design, utilizes a system composed of processors, stores, configuration, human actors, stored data and controllers to provide a product. Elements of the system are aligned with the inputs and each other with a purpose to raise standard of living. Lack of alignment is entropy. Primary causes of increased entropy are changes in inputs and disordering of the system components. Secondary causes result from changes made to cope with the primary causes. Improvement and innovation reduce entropy by providing better alignments and new ways of aligning resources.

Originality/value

This is the first detailed theoretical treatment of entropy in a process science context.

Details

International Journal of Productivity and Performance Management, vol. 73 no. 5
Type: Research Article
ISSN: 1741-0401

Keywords

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