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1 – 10 of over 1000
Article
Publication date: 13 July 2023

Luya Yang, Xinbo Huang, Yucheng Ren, Qi Han and Yanchen Huang

In the process of continuous casting and rolling of steel plate, due to the influence of rolling equipment and process, there are scratches, inclusions, patches, scabs and pitted…

Abstract

Purpose

In the process of continuous casting and rolling of steel plate, due to the influence of rolling equipment and process, there are scratches, inclusions, patches, scabs and pitted surfaces on the surface of steel plate, which will not only affect the corrosion resistance, wear resistance and fatigue strength of steel plate but also may cause production accidents. Therefore, the detection of steel plate surface defect must be strengthened to ensure the production quality of steel plate and the smooth development of industrial construction.

Design/methodology/approach

(1) A steel plate surface defect detection technology based on small datasets is proposed, which can detect multiple surface defects and fill in the blank of scab defect detection. (2) A detection system based on intelligent recognition technology is built. The steel plate images are collected by the front-end monitoring device, then transmitted to the back-end monitoring center and processed by the embedded intelligent algorithms. (3) In order to reduce the impact of external light on the image, an improved Multi-Scale Retinex (MSR) enhancement algorithm based on adaptive weight calculation is proposed, which lays the foundation for subsequent object segmentation and feature extraction. (4) According to the different factors such as the cause and shape, the texture and shape features are combined to classify different defects on the steel plate surface. The defect classification model is constructed and the classification results are recorded and stored, which has certain application value in the field of steel plate surface defect detection. (5) The practicability and effectiveness of the proposed method are verified by comparison with other methods, and the field running tests are conducted based on the equipment commissioning field of China Heavy Machinery Institute.

Findings

When applied to small dataset, the precision of the proposed method is 94.5% and the time is 23.7 ms. In order to compare with deep learning technology, after expanding the image dataset, the precision and detection time of this paper are 0.948 and 24.2 ms, respectively. The proposed method is superior to other traditional image processing and deep learning methods. And the field recognition precision is 91.7%.

Originality/value

In brief, the steel plate surface defect detection technology based on computer vision is effective, but the previous attempts and methods are not comprehensive and the accuracy and detection speed need to be improved. Therefore, a more practical and comprehensive technology is developed in this paper. The main contributions are as follows: (1) A steel plate surface defect detection technology based on small datasets is proposed, which can detect multiple surface defects and fill in the blank of scab defect detection. (2) A detection system based on intelligent recognition technology is built. The steel plate images are collected by the front-end monitoring device, then transmitted to the back-end monitoring center and processed by the embedded intelligent algorithms. (3) In order to reduce the impact of external light on the image, an improved MSR enhancement algorithm based on adaptive weight calculation is proposed, which lays the foundation for subsequent object segmentation and feature extraction. (4) According to the different factors such as the cause and shape, the texture and shape features are combined to classify different defects on the steel plate surface. The defect classification model is constructed and the classification results are recorded and stored, which has certain application value in the field of steel plate surface defect detection. (5) The practicability and effectiveness of the proposed method are verified by comparison with other methods, and the field running tests are conducted based on the equipment commissioning field of China Heavy Machinery Institute.

Details

Engineering Computations, vol. 40 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 3 May 2019

Pandia Rajan Jeyaraj and Edward Rajan Samuel Nadar

The purpose of this paper is to focus on the design and development of computer-aided fabric defect detection and classification employing advanced learning algorithm.

1165

Abstract

Purpose

The purpose of this paper is to focus on the design and development of computer-aided fabric defect detection and classification employing advanced learning algorithm.

Design/methodology/approach

To make a fast and effective classification of fabric defect, the authors have considered a characteristic of texture, namely its colour. A deep convolutional neural network is formed to learn from the training phase of various defect data sets. In the testing phase, the authors have utilised a learning feature for defect classification.

Findings

The improvement in the defect classification accuracy has been achieved by employing deep learning algorithm. The authors have tested the defect classification accuracy on six different fabric materials and have obtained an average accuracy of 96.55 per cent with 96.4 per cent sensitivity and 0.94 success rate.

Practical implications

The authors had evaluated the method by using 20 different data sets collected from different raw fabrics. Also, the authors have tested the algorithm in standard data set provided by Ministry of Textile. In the testing task, the authors have obtained an average accuracy of 94.85 per cent, with six defects being successfully recognised by the proposed algorithm.

Originality/value

The quantitative value of performance index shows the effectiveness of developed classification algorithm. Moreover, the computational time for different fabric processing was presented to verify the computational range of proposed algorithm with the conventional fabric processing techniques. Hence, this proposed computer vision-based fabric defects detection system is used for an accurate defect detection and computer-aided analysis system.

Details

International Journal of Clothing Science and Technology, vol. 31 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 30 September 2019

Yupei Wu, Di Guo, Huaping Liu and Yao Huang

Automatic defect detection is a fundamental and vital topic in the research field of industrial intelligence. In this work, the authors develop a more flexible deep learning…

Abstract

Purpose

Automatic defect detection is a fundamental and vital topic in the research field of industrial intelligence. In this work, the authors develop a more flexible deep learning method for the industrial defect detection.

Design/methodology/approach

The authors propose a unified framework for detecting defects in industrial products or planar surfaces based on an end-to-end learning strategy. A lightweight deep learning architecture for blade defect detection is specifically demonstrated. In addition, a blade defect data set is collected with the dual-arm image collection system.

Findings

Numerous experiments are conducted on the collected data set, and experimental results demonstrate that the proposed system can achieve satisfactory performance over other methods. Furthermore, the data equalization operation helps for a better defect detection result.

Originality/value

An end-to-end learning framework is established for defect detection. Although the adopted fully convolutional network has been extensively used for semantic segmentation in images, to the best knowledge of the authors, it has not been used for industrial defect detection. To remedy the difficulties of blade defect detection which has been analyzed above, the authors develop a new network architecture which integrates the residue learning to perform the efficient defect detection. A dual-arm data collection platform is constructed and extensive experimental validation are conducted.

Details

Assembly Automation, vol. 40 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 2 February 2021

Lukman E. Mansuri and D.A. Patel

Heritage is the latent part of a sustainable built environment. Conservation and preservation of heritage is one of the United Nations' (UN) sustainable development goals. Many…

1197

Abstract

Purpose

Heritage is the latent part of a sustainable built environment. Conservation and preservation of heritage is one of the United Nations' (UN) sustainable development goals. Many social and natural factors seriously threaten heritage structures by deteriorating and damaging the original. Therefore, regular visual inspection of heritage structures is necessary for their conservation and preservation. Conventional inspection practice relies on manual inspection, which takes more time and human resources. The inspection system seeks an innovative approach that should be cheaper, faster, safer and less prone to human error than manual inspection. Therefore, this study aims to develop an automatic system of visual inspection for the built heritage.

Design/methodology/approach

The artificial intelligence-based automatic defect detection system is developed using the faster R-CNN (faster region-based convolutional neural network) model of object detection to build an automatic visual inspection system. From the English and Dutch cemeteries of Surat (India), images of heritage structures were captured by digital camera to prepare the image data set. This image data set was used for training, validation and testing to develop the automatic defect detection model. While validating this model, its optimum detection accuracy is recorded as 91.58% to detect three types of defects: “spalling,” “exposed bricks” and “cracks.”

Findings

This study develops the model of automatic web-based visual inspection systems for the heritage structures using the faster R-CNN. Then it demonstrates detection of defects of spalling, exposed bricks and cracks existing in the heritage structures. Comparison of conventional (manual) and developed automatic inspection systems reveals that the developed automatic system requires less time and staff. Therefore, the routine inspection can be faster, cheaper, safer and more accurate than the conventional inspection method.

Practical implications

The study presented here can improve inspecting the built heritages by reducing inspection time and cost, eliminating chances of human errors and accidents and having accurate and consistent information. This study attempts to ensure the sustainability of the built heritage.

Originality/value

For ensuring the sustainability of built heritage, this study presents the artificial intelligence-based methodology for the development of an automatic visual inspection system. The automatic web-based visual inspection system for the built heritage has not been reported in previous studies so far.

Details

Smart and Sustainable Built Environment, vol. 11 no. 3
Type: Research Article
ISSN: 2046-6099

Keywords

Article
Publication date: 15 November 2022

Jun Wu, Cheng Huang, Zili Li, Runsheng Li, Guilan Wang and Haiou Zhang

Wire and arc additive manufacturing (WAAM) is a widely used advanced manufacturing technology. If the surface defects occurred during welding process cannot be detected and

Abstract

Purpose

Wire and arc additive manufacturing (WAAM) is a widely used advanced manufacturing technology. If the surface defects occurred during welding process cannot be detected and repaired in time, it will form the internal defects. To address this problem, this study aims to develop an in situ monitoring system for the welding process with a high-dynamic range imaging (HDR) melt pool camera.

Design/methodology/approach

An improved you only look once version 3 (YOLOv3) model was proposed for online surface defects detection and classification. In this paper, improvements were mainly made in the bounding box clustering algorithm, bounding box loss function, classification loss function and network structure.

Findings

The results showed that the improved model outperforms the Faster regions with convolutional neural network features, single shot multibox detector, RetinaNet and YOLOv3 models with mAP value of 98.0% and a recognition rate of 59 frames per second. And it was indicated that the improved YOLOv3 model satisfied the requirements of real-time monitoring well in both efficiency and accuracy.

Originality/value

Experimental results show that the improved YOLOv3 model can solve the problem of poor performance of traditional defect detection models and other deep learning models. And the proposed model can meet the requirements of WAAM quality monitoring.

Article
Publication date: 21 June 2021

Zhoufeng Liu, Shanliang Liu, Chunlei Li and Bicao Li

This paper aims to propose a new method to solve the two problems in fabric defect detection. Current state-of-the-art industrial products defect detectors are deep…

Abstract

Purpose

This paper aims to propose a new method to solve the two problems in fabric defect detection. Current state-of-the-art industrial products defect detectors are deep learning-based, which incurs some additional problems: (1) The model is difficult to train due to too few fabric datasets for the difficulty of collecting pictures; (2) The detection accuracy of existing methods is insufficient to implement in the industrial field. This study intends to propose a new method which can be applied to fabric defect detection in the industrial field.

Design/methodology/approach

To cope with exist fabric defect detection problems, the article proposes a novel fabric defect detection method based on multi-source feature fusion. In the training process, both layer features and source model information are fused to enhance robustness and accuracy. Additionally, a novel training model called multi-source feature fusion (MSFF) is proposed to tackle the limited samples and demand to obtain fleet and precise quantification automatically.

Findings

The paper provides a novel fabric defect detection method, experimental results demonstrate that the proposed method achieves an AP of 93.9 and 98.8% when applied to the TILDA(a public dataset) and ZYFD datasets (a real-shot dataset), respectively, and outperforms 5.9% than fine-tuned SSD (single shot multi-box detector).

Research limitations/implications

Our proposed algorithm can provide a promising tool for fabric defect detection.

Practical implications

The paper includes implications for the development of a powerful brand image, the development of “brand ambassadors” and for managing the balance between stability and change.

Social implications

This work provides technical support for real-time detection on industrial sites, advances the process of intelligent manual detection of fabric defects and provides a technical reference for object detection on other industrial

Originality/value

Therefore, our proposed algorithm can provide a promising tool for fabric defect detection.

Details

International Journal of Clothing Science and Technology, vol. 34 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Open Access
Article
Publication date: 1 December 2023

Francois Du Rand, André Francois van der Merwe and Malan van Tonder

This paper aims to discuss the development of a defect classification system that can be used to detect and classify powder bed surface defects from captured layer images without…

Abstract

Purpose

This paper aims to discuss the development of a defect classification system that can be used to detect and classify powder bed surface defects from captured layer images without the need for specialised computational hardware. The idea is to develop this system by making use of more traditional machine learning (ML) models instead of using computationally intensive deep learning (DL) models.

Design/methodology/approach

The approach that is used by this study is to use traditional image processing and classification techniques that can be applied to captured layer images to detect and classify defects without the need for DL algorithms.

Findings

The study proved that a defect classification algorithm could be developed by making use of traditional ML models with a high degree of accuracy and the images could be processed at higher speeds than typically reported in literature when making use of DL models.

Originality/value

This paper addresses a need that has been identified for a high-speed defect classification algorithm that can detect and classify defects without the need for specialised hardware that is typically used when making use of DL technologies. This is because when developing closed-loop feedback systems for these additive manufacturing machines, it is important to detect and classify defects without inducing additional delays to the control system.

Details

Rapid Prototyping Journal, vol. 29 no. 11
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 20 January 2021

Xueqing Zhao, Min Zhang and Junjun Zhang

Classifying the types of fabric defects in the textile industry requires a way to effectively detect. The traditional textile fabric defects detection method is human eyes, which…

Abstract

Purpose

Classifying the types of fabric defects in the textile industry requires a way to effectively detect. The traditional textile fabric defects detection method is human eyes, which performs very low efficiency and high cost. Therefore, how to improve the classification accuracy of textile fabric defects by using current artificial intelligence and to better meet the needs in the textile industry, the purpose of this article is to develop a method to improve the accuracy of textile fabric defects classification.

Design/methodology/approach

To improve the accuracy of textile fabric defects classification, an ensemble learning-based convolutional neural network (CNN) method in terms of textile fabric defects classification (short for ECTFDC) on an enhanced TILDA database is used. ECTFDC first adopts ensemble learning-based model to classify five types of fabric defects from TILDA. Subsequently, ECTFDC extracts features of fabric defects via an ensemble multiple convolutional neural network model and obtains parameters by using transfer learning method.

Findings

The authors applied ECTFDC on an enhanced TILDA database to improve the robustness and generalization ability of the proposed networks. Experimental results show that ECTFDC outperforms the other networks, the precision and recall rates are 97.8%, 97.68%, respectively.

Originality/value

The ensemble convolutional neural network textile fabric defect classification method in this paper can quickly and effectively classify textile fabric defect categories; it can reduce the production cost of textiles and it can alleviate the visual fatigue of inspectors working for a long time.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 13 May 2020

Zhijie Wen, Qikun Zhao and Lining Tong

The purpose of this paper is to present a novel method for minor fabric defects detection.

Abstract

Purpose

The purpose of this paper is to present a novel method for minor fabric defects detection.

Design/methodology/approach

This paper proposes a PETM-CNN algorithm. PETM-CNN is designed based on self-similar estimation algorithm and Convolutional Neural Network. The PE (Patches Extractor) algorithm extracts patches that are possible to be defective patches to preprocess the fabric image. Then a TM-CNN (Triplet Metric CNN) method is designed to predict labels of the patches and the final label of the image. The TM-CNN can perform better than normal CNN.

Findings

This algorithm is superior to other algorithms on the data set of fabric images with minor defects. The proposed method achieves accurate classification of fabric images whether it has minor defects or not. The experimental results show that the approach is effective.

Originality/value

Traditional fabric defects detection is not effective as minor defects detection, so this paper develops a method of minor fabric images classification based on self-similar estimation and CNN. This paper offers the first investigation of minor fabric defects.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 1
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 4 July 2016

Tomasz Chady, Ryszard Sikora, Mariusz Szwagiel, Bogdan Grzywacz, Leszek Misztal, Pawel Waszczuk, Michal Szydlowski and Barbara Szymanik

The purpose of this paper is to describe a multisource system for nondestructive inspection of welded elements exploited in aircraft industry developed in West Pomeranian…

Abstract

Purpose

The purpose of this paper is to describe a multisource system for nondestructive inspection of welded elements exploited in aircraft industry developed in West Pomeranian University of Technology, Szczecin in the frame of CASELOT project. The system task is to support the operator in flaws identification of welded aircraft elements using data obtained from X-ray inspection and 3D triangulation laser scanners.

Design/methodology/approach

For proper defects detection a set of special processing algorithms were developed. For easier system exploitation and integration of all components a user friendly interface in LabVIEW environment was designed.

Findings

It is possible to create the fully independent, intelligent system for welds’ flaws detection. This kind of technology might be crucial in further development of aircraft industry.

Originality/value

In this paper a number of innovative solutions (new algorithms, algorithms’ combinations) for defectsdetection in welds are presented. All of these solutions are the basis of presented complete system. One of the main original solution is a combination of the systems based on 3D triangulation laser scanner and X-ray testing.

Details

COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 35 no. 4
Type: Research Article
ISSN: 0332-1649

Keywords

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