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Multisource system for NDT of welded elements exploited in aircraft industry

Tomasz Chady (Department of Electrical Engineering, Zachodniopomorski Uniwersytet Technologiczny w Szczecinie, Szczecin, Poland)
Ryszard Sikora (Department of Electrical and Computer Engineering, West Pomeranian University of Technology, Szczecin, Poland)
Mariusz Szwagiel (Pratt&Whitney Rzeszów" S.A., Rzeszów Poland)
Bogdan Grzywacz (Zachodniopomorski Uniwersytet Technologiczny w Szczecinie, Szczecin, Poland)
Leszek Misztal (Zachodniopomorski Uniwersytet Technologiczny w Szczecinie, Szczecin, Poland)
Pawel Waszczuk (Zachodniopomorski Uniwersytet Technologiczny w Szczecinie, Szczecin, Poland)
Michal Szydlowski (Zachodniopomorski Uniwersytet Technologiczny w Szczecinie, Szczecin, Poland)
Barbara Szymanik (Zachodniopomorski Uniwersytet Technologiczny w Szczecinie, Szczecin, Poland)

Abstract

Purpose

The purpose of this paper is to describe a multisource system for nondestructive inspection of welded elements exploited in aircraft industry developed in West Pomeranian University of Technology, Szczecin in the frame of CASELOT project. The system task is to support the operator in flaws identification of welded aircraft elements using data obtained from X-ray inspection and 3D triangulation laser scanners.

Design/methodology/approach

For proper defects detection a set of special processing algorithms were developed. For easier system exploitation and integration of all components a user friendly interface in LabVIEW environment was designed.

Findings

It is possible to create the fully independent, intelligent system for welds’ flaws detection. This kind of technology might be crucial in further development of aircraft industry.

Originality/value

In this paper a number of innovative solutions (new algorithms, algorithms’ combinations) for defects’ detection in welds are presented. All of these solutions are the basis of presented complete system. One of the main original solution is a combination of the systems based on 3D triangulation laser scanner and X-ray testing.

Keywords

Acknowledgements

A financial support of The National Centre for Research and Development Project No INNOLOT/I/9/NCBR/2013 “Advanced methods for manufacturing of aero engine case module components” is gratefully acknowledged.

Citation

Chady, T., Sikora, R., Szwagiel, M., Grzywacz, B., Misztal, L., Waszczuk, P., Szydlowski, M. and Szymanik, B. (2016), "Multisource system for NDT of welded elements exploited in aircraft industry", COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, Vol. 35 No. 4, pp. 1478-1492. https://doi.org/10.1108/COMPEL-01-2016-0018

Publisher

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Emerald Group Publishing Limited

Copyright © 2016, Emerald Group Publishing Limited

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