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The purpose of this paper is to investigate the performances of vegetable based cutting fluids by comparing tool life, surface roughness and cutting force during end milling of AISI 304 stainless steel. In the experiments, three different vegetable based cutting fluids developed from sunflower and canola oils (SCF‐II with 8% extreme pressure (EP), CCF‐II without EP and CCF‐II with 8% EP) and a commercial type of semi‐synthetic cutting fluid were used. Cutting fluid was applied to the cutting zone via two nozzles.

Effects of different cutting speeds (100, 150 and 200 m/min) and different feed rates (0.2, 0.25 and 0.3 mm/rev) on tool life, surface roughness and cutting force in milling of AISI 304 stainless steel were investigated. Depth of cut and step over were kept constant as 0.3 mm and 10 mm at both conditions, respectively.

Results indicated that CCF‐II with 8% EP cutting fluid showed better performance than the others.

In this study, effect of extreme pressure additive on milling performance was investigated.

The knowledge over the performance of cutting fluids when applied under different machining conditions (such as distinct work material and cutting parameters) is critical in order to improve the efficiency of most machining operations. This paper is concerned with the performance of cutting fluids employed under two distinct machining operations involving aluminium alloys: drilling of AA 1050‐O aluminium applying cutting fluid as a mist and turning of AA 6262‐T6 aluminium alloy using cutting fluids (as a flood) with distinct extreme pressure additives (chlorine, sulphur and phosphor).

This work reports on a experimental study of the performance of cutting fluids when machining aluminium alloys.

The results indicated an increase in the flow rate of the mist led to lower feed forces but higher torque, power consumption and specific cutting pressure in the drilling operation (AA 1050‐O aluminium). The surface finish was not drastically affected by the cutting fluid flow rate. When turning AA 6162‐T6 aluminium alloy, in general, best results were observed using 10 per cent fluid concentration applied at the tool‐workpiece interface. The cutting fluid containing chlorine as extreme pressure additive produced lower cutting forces and better surface finish at high cutting speed and low feed rate and depth of cut.

The novel element of this paper is the use of minimal lubrication (drilling) and cutting fluids with distinct extreme pressure (turning).

WHEN METALS ARE SHEARED or “cut” a compressive force of high intensity is applied to the metal by the cutting tool. The metal crystals are subjected to this force and the resulting stresses cause certain crystals to slip or flow in various directions along planes of slippage, the direction of slip normally being along planes of greatest atom density.

The influence of mechanical and physical properties of fabrics on cutting process and the behaviours of fabrics during automatic cutting of a fabrics lay into garment pieces is studied. It is shown that the blade forces and the mechanical and physical properties of fabrics, such as elongation strength, bending and shear rigidity have significant influences on cutting of fabrics lay. The velocity of vertical and horizontal components of movements of the knife blade, elastic properties of fibres and the air permeability have significant influence on the quality of cutting and pattern pieces, as well.

The purpose of this paper is to form good cutting qualities in glass-epoxy material for opening flexible areas of rigid-flex printed circuit boards (PCB) by ultraviolet (UV) laser cutting.

The cut width and cut depth of glass-epoxy materials were both observed to evaluate their cutting qualities. The heat affected zone (HAZ) of the glass-epoxy material was also investigated after UV laser cutting. The relationships between the cut width and the parameters of various factors were analyzed using an orthogonal experimental design.

The cut width of the glass-epoxy material gradually increased with the increment of the laser power and Z-axis height, while cutting speed and laser frequency had less effect on the cut width. Optimal parameters of the UV laser process for cutting glass-epoxy material were obtained and included a laser power of 6W, a cutting speed of 170 mm/s, a laser frequency of 50 kHz and a Z-axis height of 0.6 mm, resulting in an average cut width of 25 μm and small HAZ.

Flexible areas of rigid-flex PCBs are in good agreement with the cutting qualities of the UV laser. The use of a UV laser process could have important potential for cutting glass-epoxy materials used in the PCB industry.

This study aims to determine the properties of a new non-toxic cutting fluid and compared with cutting fluid based on mineral oil.

The tool wear was measured under dry and wet cutting conditions. The non-toxic cutting fluid was compared with cutting fluid based on mineral oil. The experiments were carried out using CTX 310 ECO numerical control lathe. The wear of the cutting tools was measured by means of stereo zoom microscopy (SX80), while the elements were identified through scanning electron microscopy (JSM 7100F). The workpiece surface texture was studied using a Talysurf CCI Lite non-contact 3D profiler. The contact wetting angle was established with a KSV CAM 100 tester.

The non-toxic cutting fluid has reached comparable coefficient of friction with a coolant containing mineral oil. The use of the non-toxic cutting fluid with low foaming tendency resulted in lower wear.

Machining processes require that cutting fluids be applied to reduce the tool wear and improve the quality of the workpiece surface. Cutting fluids serve numerous purposes such as they act as coolants and lubricants, remove chips and temporarily prevent corrosion of the product.

The investigations discussed in this paper have contributed to the development of non-toxic and environmentally friendly manufacturing because of the use of cutting fluid containing zinc aspartate and its comparison with commonly used cutting fluid.

New environmental legislation is forcing companies to realign their use of metalworking fluids in favour of non‐polluting cutting environments that will return acceptable tool wear rates and reduced costs. Studies have been undertaken to determine the effectiveness of various environments on tool wear, in order to either reduce or even eliminate totally, the dependency on flood coolants. Industrially reproducible cutting tests were devised, where an EN32 case hardening steel material was turned in a range of different cutting environments and tool life measured. Low oxygen gaseous environments were compared with conventional cutting environments and a 55 per cent flank wear reduction has been recorded using uncoated tooling.

The purpose of this paper is to investigate the efficiency of cutting fluids when end milling AISI 304 stainless steels.

Two groups of cutting tests were conducted, one with the application of a coolant (wet machining) and the other – without (dry cutting), using multilayer coated carbide inserts. The findings of tool life and tool wear mechanisms are compared.

Coolant application proves to be efficient at low‐cutting speeds. With increasing the cutting speed, the coolant effect on improving tool life becomes less significant. Built‐up edge and nose wear are the dominant failure mechanisms in dry machining, while in wet machining, the dominant mechanisms are found to be notch wear and cutting edge grooving.

This paper provides useful information for manufacturing engineers dealing with end milling of stainless steel components. It helps select beneficial cutting conditions for dry and wet end milling operations.

The purpose of this paper is to describe the development of a low cost fully automatic computer controlled oxy‐fuel cutting system for tubular members. Operation of the system should be easy even for unskilled technicians.

The robot consists of one revolute axis and two linear axes. As the pipe rotates, two cutting torches move linearly at both ends of the pipe to complete the cutting process in one rotation. Both torch's cutting paths are calculated in a computer offline. Tool paths are then loaded in a micro control unit for each cutting. When the pipe is attached to the system, the whole cutting process can be completed automatically. The mathematical method for calculation of the geometry of intersecting cylinders is also explained in this paper.

The automation of oxy‐fuel cutting process brings enhancement in the final product quality, considerable increase of repeatability, reduction of rework and reduction of the cutting time.

The use of this automated flame cutting system proved to be extremely viable. Although, there are commercial devices for cutting tubular members, the product shown here is completely different than the previous systems. This device can be called a CNC system due to its capability of being completely programmable and automatically carrying through all cutting activities. This is the first system cutting both sides of pipe simultaneously to reduce cutting time.

The purpose of this paper is to provide a review of robotic cutting techniques and applications.

This paper firstly describes the main cutting techniques used with robots and subsequently discusses robotic cutting applications, giving examples of specific uses.

This paper shows that robotic laser, water‐jet, ultrasonic, plasma and oxy‐gas cutting techniques are used in a wide range of industries on materials which include plastics, metals, fabrics, foodstuffs and even human tissues. The use of a particular technique reflects application‐specific factors such as material, thickness, precision, cut quality and cutting speed.

Provides an introduction to robotic cutting techniques and their applications.