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Article
Publication date: 4 December 2020

Chung-haur Howard Lo

Dyeing process is usually to blame negatively for deteriorating the environment. Eco-friendly silk fibers are able to exercising their commercial values well followed by…

Abstract

Purpose

Dyeing process is usually to blame negatively for deteriorating the environment. Eco-friendly silk fibers are able to exercising their commercial values well followed by eco-friendly processing. One of the supporting examples is the process of changing the colors of silk fabrics. This would include the dyeing process used to change the colors of silk fabric. The intention of the study is to reach the goal of creating an eco-friendly finishing process using a local natural plant-based indigo dyeing process that would complement an eco-friendly degumming process. Currently, most dye houses use sodium hydrosulfite (Na2S2O4) and alkali (NaOH) as the substances for providing hydrogen as a reducing agent. Since the sodium hydroxide by-products are acidic, they may damage equipment in the dye houses, generate air pollution in working environment. The other problems associated with the use of sodium hydrosulfite are the cost and instability with low storage.

Design/methodology/approach

This paper is based on continuing improvements to the commercialization of the raw materials via the innovative degumming process elaborated in the author’s previous study: “Degumming of Silk Fibers by CO2 Supercritical Fluid.” The initial study has already proved that it was possible to remove sericin from raw silk fiber by using an organic acid pretreatment and CO2 supercritical fluid over the heavy processes the industry currently deploys. The sericin removed from this innovative and eco-friendly processing of silk fiber will be remained in a clean state, not in the form of waste via the existing technologies in use. Clean sericin, rich in silk protein with high market values, can be a potentially perfect substitute of collagen the medical and cosmetic industries widely use. The continued research is focused on the other by-product coming out from this eco-friendly degumming process the silk fibers post degumming. Dyeing process is usually to blame negatively for deteriorating the environment. Eco-friendly silk fibers are able to exercising their commercial values well followed by eco-friendly processing. One of the supporting examples is the process of changing the colors of silk fabrics. This would include the dyeing process used to change the colors of silk fabric. The intention of the study is to reach the goal of creating an eco-friendly finishing process using a local natural plant-based indigo dyeing process that would complement an eco-friendly degumming process.

Findings

Degumming is an important stage in the silk manufacturing. Due to removing sericin from silk fibers, when subjected the degumming process, these silk fibers acquire the properties, which are of high consumer and commercial values, those include gloss, perfect color, soft handle and texture, elegant drape. Another purpose for the silk fabric degumming is preparing for the next step in processing, such as dyeing or printing. The author has developed a new approach to the degumming process exploiting a supercritical fluid carbon dioxide and found it as a good alternative to the conventional methods that are currently used in industry. Silk fabrics treated by the scCO2 degumming process are characterized by improved dyeing ability or color strength, while this process does not adversely affect the environment. The implications or potential applications of the findings: as it is clearly seen from Table 1, the effectiveness of the degumming process can be improved by at least 38% applying scCO2. Moreover, implementation of the scCO2 silk degumming process into the textile industry may help manufactures to consume less water and energy resources (Elmaaty and Abd El-Aziz, 2017), as well as to obtain pure sericin as a valuable end-product that can be used in the medical and cosmetic industries.

Research limitations/implications

The innovation and novel aspects of research: degumming is an important stage in the silk manufacturing. Due to removing sericin from silk fibers, when subjected the degumming process, these silk fibers acquire the properties, which are of high consumer and commercial values, those include gloss, perfect color, soft handle and texture, elegant drape. Another purpose for the silk fabric degumming is preparing for the next step in processing, such as dyeing or printing. The author has developed a new approach to the degumming process exploiting a supercritical fluid carbon dioxide and found it as a good alternative to the conventional methods that are currently used in industry. Silk fabrics treated by the scCO2 degumming process are characterized by improved dyeing ability or color strength, while this process does not adversely affect the environment.

Practical implications

The author has developed a new approach to the degumming process exploiting a supercritical fluid carbon dioxide and found it as a good alternative to the conventional methods that are currently used in industry. Silk fabrics treated by the scCO2 degumming process are characterized by improved dyeing ability or color strength, while this process does not adversely affect the environment.

Social implications

As it is clearly seen from Table 1, the effectiveness of the degumming process can be improved by at least 38% applying scCO2. Moreover, implementation of the scCO2 silk degumming process into the textile industry may help manufacturers to consume less water and energy resources (Elmaaty and Abd El-Aziz, 2017), as well as to obtain pure sericin as a valuable end-product that can be used in the medical and cosmetic industries.

Originality/value

To make the silk manufacturing more green, the author has developed a technology for obtaining a plant-based indigo dye applying only locally grown agricultural products. The author has found that banana paste and banana peel paste have a sufficiently enough reduction potential for converting the indigo dye into indigo white, which is an important stage in the dyeing processes. The investigation performed showed that both these pastes can serve as a green alternative to sodium hydrosulfite, widely used in industry as a reducing agent. The main result of this study is the demonstration that natural, recyclable and easily biodegradable resources can be exploited to produce the semi-products for the textile industry and the final dyed silk fabrics as well. Summarizing the above, it can be concluded that we have got the results, which show promising alternative green processes for the textile industry in silk treatment (both degumming and dyeing). Their implementation may turn the silk textile production into a sustainable green circle and economically viable manufacturer.

Details

International Journal of Clothing Science and Technology, vol. 33 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 March 1995

Dierk Knittel and Eckhard Schollmeyer

Provides a survey about a new process for dyeing synthetic fibres and fabrics. The use of disperse dyes in supercritical carbon dioxide as a dyeing medium completely avoids water…

Abstract

Provides a survey about a new process for dyeing synthetic fibres and fabrics. The use of disperse dyes in supercritical carbon dioxide as a dyeing medium completely avoids water pollution and the need for drying. Presents laboratory results showing excellent levelness and fastnesses on the dyeing of polyethylene terephthalate and on polyamides. Describes the state of technical development.

Details

International Journal of Clothing Science and Technology, vol. 7 no. 1
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 11 September 2020

Delei Zhu and Shaoxian Bai

The purpose of this study is to determine the sealing performance of face seals by numerical analysis of thermoelastohydrodynamic characteristics of supercritical CO2 (S-CO2

Abstract

Purpose

The purpose of this study is to determine the sealing performance of face seals by numerical analysis of thermoelastohydrodynamic characteristics of supercritical CO2 (S-CO2) spiral groove face seals in the supercritical regime.

Design/methodology/approach

The spiral groove face seal was used as the research object. The distribution of lubricating film pressure and temperature was analysed by solving the gas state, Reynolds and energy equations using the finite difference method. Furthermore, the influence law of sealing performance was obtained.

Findings

Close to the critical temperature of S-CO2, face distortions produced by increasing pressure lead to divergent clearance and resulted in reduced opening force. In the state of S-CO2, the face distortions generated by increasing seal temperature lead to convergent clearance, which enhances the opening force. In addition, near the critical temperature of S-CO2, the opening force may be reduced by 10%, and the leakage rate of the seal sharply increases by a factor of four.

Originality/value

The thermoelastohydrodynamic characteristics of supercritical CO2 face seals are illustrated considering the actual gas effect including compressibility, heat capacity and viscosity. Face distortions and sealing performance were calculated under different seal pressures and seal temperatures in the supercritical regime, as well as with N2 for comparison.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2020-0169/

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Content available
Article
Publication date: 1 October 2002

77

Abstract

Details

Anti-Corrosion Methods and Materials, vol. 49 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 3 May 2016

Andrzej J Nowak, Michal Palacz, Jacek Smolka, Krzysztof Banasiak, Zbigniew Bulinski, Adam Fic and Armin Hafner

The purpose of this paper is to overview successful approaches to the computational simulation of real fluid (R744 – carbon dioxide (CO2)) flow within an ejector is presented…

Abstract

Purpose

The purpose of this paper is to overview successful approaches to the computational simulation of real fluid (R744 – carbon dioxide (CO2)) flow within an ejector is presented. Important issues such as the ejector geometry and its optimisation, the adapted equations of state and the proposed models of the process, fluid parameters, etc., are examined and critically discussed. Whenever possible, the discussed models are experimentally validated. In the conclusion, some trends in future research are pointed out.

Design/methodology/approach

Flow within CO2 ejector is generally transcritical and compressible. Models existing in the literature are shortly described and critically compared. Whenever possible, those models were validated against the experimental data. In a model validation process, the primary and secondary mass flow rates as well as the pressures at the selected points in the mixing section and diffuser were compared, showing a satisfactory agreement between experimental and computational results.

Findings

Developed CO2 ejector flow models are tested in few industrial applications. All these initiatives bring solutions which are interesting and very promising from technological point of view.

Originality/value

This is an extensive overview of successful approaches to computational simulation of the real fluid (R744 – CO2) flow within ejector. It brings many useful information.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 26 no. 3/4
Type: Research Article
ISSN: 0961-5539

Keywords

Content available
Article
Publication date: 1 August 2002

116

Abstract

Details

Industrial Lubrication and Tribology, vol. 54 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 March 2019

Nada Smigic, Ilija Djekic, Nikola Tomic, Bozidar Udovicki and Andreja Rajkovic

Supercritical carbon dioxide (sc-CO2) is a promising novel treatment that might be used in the food industry, such as sc-CO2 pasteurisation and sc-CO2 drying. Before sc-CO2

Abstract

Purpose

Supercritical carbon dioxide (sc-CO2) is a promising novel treatment that might be used in the food industry, such as sc-CO2 pasteurisation and sc-CO2 drying. Before sc-CO2 treated foodstuffs may be introduced to European market, they have to be authorised according to novel food regulation. Therefore, the purpose of this paper is to give an overview of available literature data on sc-CO2 treated fruits and vegetables, which might be used for novel food authorisation.

Design/methodology/approach

The paper is based on literature data available via Science Direct, EBSCO and Wiley concerning sc-CO2 pasteurisation and drying of fruits/vegetables. Studies performed on animal foodstuffs were manually excluded, while articles related to novel foods and legislation were included in the study.

Findings

Database search resulted 34 articles related to microbiological and compositional/nutritional changes in sc-CO2 treated foods. Obtained data indicated that sc-CO2 pasteurisation is effective in inactivating microorganisms in liquids, while no general conclusion on the microbiological quality of sc-CO2 pasteurised solid foods or sc-CO2 dried foods could be made. Available literature data showed that sc-CO2 pasteurisation did not result in significant compositional/nutritional changes in liquids, while for sc-CO2 pasteurised solid foods or sc-CO2 dried foods, one is not able to make common conclusions due to insufficient research data. Therefore, additional research and case-by-case study for each treated food have to be prepared.

Originality/value

This study is original to the extent that it brought together available information on sc-CO2 pasteurised and dried foods, needed the novel food application.

Details

British Food Journal, vol. 121 no. 3
Type: Research Article
ISSN: 0007-070X

Keywords

Article
Publication date: 27 August 2019

Luiz Umberto Rodrigues Sica

In this work, it is presented a locally conservative multiscale algorithm accounting the mineralization process during the supercritical carbon dioxide injection into a deep…

Abstract

Purpose

In this work, it is presented a locally conservative multiscale algorithm accounting the mineralization process during the supercritical carbon dioxide injection into a deep saline aquifer. The purpose of this study is to address numerically the geological storage of CO2 in a highly heterogeneous reservoir, leading with interactions among several phenomena in multiple scales.

Design/methodology/approach

This algorithm have features that distinguish it from the presently available solvers which are: (i) an appropriate combination of a coupled transport system solver using a high-order non-oscillatory central-scheme finite volume method and, elliptic numerical approach applying a locally conservative finite element method for Darcy’s law and, (ii) the capability of leading with interactions among several phenomena in multiple scales.

Findings

As a result, this approach was able to quantify the precipitation of the carbonate crystals at the solid interface.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 March 2021

Delei Zhu and Shaoxian Bai

The purpose of this paper is to acquire sealing properties of supercritical CO2 (S-CO2) T-groove seal under ultra-high-speed conditions by thermo-elastohydrodynamic lubrication…

Abstract

Purpose

The purpose of this paper is to acquire sealing properties of supercritical CO2 (S-CO2) T-groove seal under ultra-high-speed conditions by thermo-elastohydrodynamic lubrication (TEHL) analysis.

Design/methodology/approach

Considering the choked flow effect, the finite difference method is applied to solve the gas state equation, Reynolds equation and energy equation. The temperature, pressure and viscosity distributions of the lubricating film are analyzed, and sealing characteristics is also obtained.

Findings

The face distortions induced by increasing rotational speed leads to the convergent face seal gap. When the linear velocity of rotation exceeds 400 m/s, the maximum temperature difference of the sealing film is approximately 140 K, and the viscosity of CO2 is altered by 17.80%. Near the critical temperature point of CO2, while the seal temperature increases by 50 K, the opening force of the T-groove non-contact seal enhances by 20% and the leakage rate declines by 80%.

Originality/value

The TEHL characteristics of the T-groove non-contact seal are numerically analyzed under ultra-high-speed, considering the real gas effect and choked flow effect. In the supercritical conditions, the influence of rotational speed, seal temperature, seal pressure and film thickness on sealing performance and face distortions is analyzed.

Details

Industrial Lubrication and Tribology, vol. 73 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 July 2020

Yong Li, Gongnan Xie and Bengt Ake Sunden

The purpose of this paper is to numerically study the influence of wall conduction on the heat transfer of supercritical n-decane in the active regenerative cooling channels.

Abstract

Purpose

The purpose of this paper is to numerically study the influence of wall conduction on the heat transfer of supercritical n-decane in the active regenerative cooling channels.

Design/methodology/approach

A horizontally placed rectangular pipe with a solid zone and another one without a solid zone were used. A drastic variation of thermo-physical properties was emphatically addressed. After the verification of mesh and turbulence models comparing with the experimental results, a mesh number of 4.5 M and the low Reynolds number SST k-ω turbulence model were chosen. The solution of the governing equations and the acquisition of the numerical results were executed by the commercial software FLUENT 2020 R1.

Findings

The numerical results indicate that there is a heat transfer deterioration (HTD) potential for the upper wall, lower wall and sidewall with the decrease of mass flux. Due to wall conduction, the distribution of the fluid temperature at spanwise-normal planes becomes uniform and this feature also takes advantage of the relatively uniform transverse velocity. For the streamwise-normal planes, the low fluid temperature appears close to the upper wall at the region near the sidewall and vice versa for the region near the centre. Undoubtedly, the secondary flow at the cross-section plays a crucial role in this process and the relatively cool mainstream is affected by the vortices.

Originality/value

This study warns that the wall conduction must be considered in the practical design and thermal optimization due to the sensibility of thermo-physical properties to the heat flux. The secondary flow caused by the buoyancy force (gravity) plays a significant role in the supercritical heat transfer and mixed convection heat transfer should be further studied.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

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