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1 – 10 of over 6000Abstract
Purpose
The purpose of this study was to investigate the pitting resistance and assess the critical pitting temperature (CPT) of a super martensitic stainless steel, 00Cr13Ni5Mo2, made in China, considering especially the difference in the pitting corrosion resistance between the domestic super martensitic stainless steel and an imported one.
Design/methodology/approach
Potentiodynamic sweep tests were applied to investigate the effects of four NaCl concentrations (weight per cent) of 1, 3.5, 9 and 17, and four testing temperatures of 30, 50, 75 and 90°C on the pitting resistance of the domestic super martensitic stainless steel in the presence of CO2. Potentiostatic sweep tests were utilized to determine the CPT. Furthermore, chemical immersion exposures, implemented according to the appropriate standard were used to evaluate the difference in the pitting corrosion resistance between the domestic super martensitic stainless steel and an imported one. In addition, the morphology of pits was analyzed using a scanning electron microscope.
Finding
The pitting potential of the domestic super martensitic stainless steel decreased with an increase in NaCl concentration and temperature in the presence of CO2. The CPT of the domestic super martensitic stainless steel measured by potentiostatic polarization was 41.16°C. Two types of typical corrosion pits, closed pits formed at 35°C and open pits formed at 50°C, were observed. Furthermore, compared to the super martensitic stainless steel made in Japan, the domestic one was better in terms of pitting potential, corrosion rate and the density of the pits, but worse in terms of the depth of the pits, which may result in a risk of corrosion perforation of tubing and casings.
Originality/value
The paper highlights that chloride ions, temperature and the presence of CO2 play an important role on the pitting resistance of super martensitic stainless steel.
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Xianghong Lv, Guoxian Zhao, Fuxiang Zhang, Xiang Tong Yang, Dan Ba, Junfeng Xie and Yan Xue
The purpose of this investigation was to study the function mechanisms of a corrosion inhibitor package used for martensitic stainless steel tubulars in acid solution at high…
Abstract
Purpose
The purpose of this investigation was to study the function mechanisms of a corrosion inhibitor package used for martensitic stainless steel tubulars in acid solution at high temperatures.
Design/methodology/approach
The inhibition performance was evaluated by means of an acid corrosion test at high temperature and high pressure, and the functional mechanism of the inhibitor package at different temperatures was investigated using polarization curve and electrochemical impedance spectroscopy measurements.
Findings
The results showed that the corrosion inhibitor package chosen for high-temperature and high-pressure gas well applications was very suitable for use with 13Cr super martensitic stainless steel. At lower temperatures, the function mechanism of the corrosion inhibitor package was characterized as a type of negative catalytic effect. As the temperature was increased, the effect of the intensifier in the package became more significant and the function mechanism changed to be the geometric covering effect type.
Originality/value
This study has the important practical value for guiding the oil field to conduct reasonable screening and using the acidizing corrosion inhibitor for martensite stainless steel tubulars.
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Other Industrial Gases All oxidising gases can lead to oxide formation on chromium steels at elevated temperatures and in some instances this can be associated with absorption of…
Abstract
Other Industrial Gases All oxidising gases can lead to oxide formation on chromium steels at elevated temperatures and in some instances this can be associated with absorption of some other substance in the steel. Carbonaceous gases are a good example and whereas high‐alloy steels successfully resist flue gases even under conditions of considerable air deficiency, reduction of oxygen content eventually leads to conditions under which at a sufficiently high temperature considerable carburisation of the metal occurs. An example is the endothermic gases used as protective atmospheres for other metals which, at elevated temperature, can rapidly cause embrittlement of high‐alloy steel.
Longfei Song, Zhiyong Liu, Lin Lu, Xiaogang Li, BaoZhuang Sun and Huanlin Cheng
This paper aims to analyze a failure case of a P110 tube in a CO2 flooding well.
Abstract
Purpose
This paper aims to analyze a failure case of a P110 tube in a CO2 flooding well.
Design/methodology/approach
The chemical composition, microstructure and mechanical properties of the failed P110 tubing steel were tested, and met the API Spec 5CT standard. The fractures were investigated by scanning electron microscopy and energy dispersive spectroscopy.
Findings
Fracture was induced by stress corrosion cracking (SCC) and that the stress concentration caused by the mechanical damage played an important role in the failure. The failure case is a SCC failure affected by mechanical damage and galvanic corrosion.
Originality/value
The effect of the infiltration of groundwater was studied in the failure case. The stress concentration caused by the mechanical damage played an important role in the failure.
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It is well known that the water‐line along a semi‐immersed sheet of metal enhances corrosion by providing easy access for atmospheric oxygen. Thirty years ago U. R. Evans coupled…
Abstract
It is well known that the water‐line along a semi‐immersed sheet of metal enhances corrosion by providing easy access for atmospheric oxygen. Thirty years ago U. R. Evans coupled iron, submerged in water or brine, with partly‐emerging strips of several metals, and found that copper promoted the rusting more than nickel, and nickel more than lead. This type of corrosion is very frequent and deserves more quantitative consideration, since it is as yet little understood. Thus a recent study of the geometrical conditions leading to corrosion, as aided by a water‐line, revealed that what is commonly regarded as the effect of the meniscus also depends on a zone of dry metal above it. The present investigation re‐examines the role of the partly‐immersed metal in conjunction with the electrolyte surrounding it.
Nurizaty Zuhan, Mariyana Aida Ab Kadir, Muhammad Najmi Mohamad Ali Mastor, Shek Poi Ngian and Abdul Rahman Mohd. Sam
Concrete-filled steel hollow (CFHS) column is an innovation to improve the performance of concrete or steel column. It is believed to have high compressive strength, good…
Abstract
Purpose
Concrete-filled steel hollow (CFHS) column is an innovation to improve the performance of concrete or steel column. It is believed to have high compressive strength, good plasticity and is excellent for seismic and fire performance as compared to hollow steel column without a filler.
Design/methodology/approach
Experimental and numerical investigation has been carried out to study the performance of CFHS having different concrete in-fill and shape of steel tube.
Findings
In this paper, an extensive review of experiment performed on CFHS columns at elevated temperature is presented in different types of concrete as filling material. There are three different types of concrete filling used by the researchers, such as normal concrete (NC), reinforced concrete and pozzolanic-fly ash concrete (FC). A number of studies have conducted experimental investigation on the performance of NC casted using recycled aggregate at elevated temperature. The research gap and the recommendations are also proposed. This review will provide basic information on an innovation on steel column by application of in-filled materials.
Research limitations/implications
Design guideline is not considered in this paper.
Practical implications
Fire resistance is an important issue in the structural fire design. This can be a guideline to define the performance of the CFHS with different type of concrete filler at various exposures.
Social implications
Utilization of waste fly ash reduces usage of conventional cement (ordinary Portland cement) in concrete production and enhances its performance at elevated temperature. The new innovation in CFHS columns with FC can reduce the cost of concrete production and at the same time mitigate the environmental issue caused by waste material by minimizing the disposal area.
Originality/value
Review on the different types of concrete filler in the CFHS column. The research gap and the recommendations are also proposed.
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Rodney Cooper, Furniture Partner of London's Building Design Partnership, carried out for the Designers' Journal a survey of partitioning suppliers and manufacturers. The results…
Abstract
Rodney Cooper, Furniture Partner of London's Building Design Partnership, carried out for the Designers' Journal a survey of partitioning suppliers and manufacturers. The results — and the attitudes of those people approached for information — tended to confirm the view that many users must have formed: that the industry has still not come to terms with the demands of a more sophisticated market. Often the product exists that will do the Job, but the detailed information is hard to find.
J.D. Lavers, G.R. Tallbäck and L.S. Beitelman
To use an experimentally calibrated turbulent flow model to determine whether two‐ and three‐phase electromagnetic stirrers provide equivalent stirring when continuously casting…
Abstract
Purpose
To use an experimentally calibrated turbulent flow model to determine whether two‐ and three‐phase electromagnetic stirrers provide equivalent stirring when continuously casting steel billets and blooms.
Design/methodology/approach
The results obtained in this paper were obtained by using a 3D quasistatic electromagnetic model to obtain the Lorentz forces that act on the liquid steel. A computationally efficient method was used to account for the effect of the conducting fluid motion on the forces. A 3D turbulent flow model that incorporated Reynolds stresses and high order upwinding was used to predict the fluid flow. The model has been calibrated using the experimental data.
Findings
The paper shows that for square and rectangular cross section casting moulds, having inside dimensions of 140 × 140 mm and 140 × 196 mm, respectively, a two‐phase electromagnetic stirrer consistently produces stirring velocities that are 12‐15 percent below those produced by an equivalent three‐phase design.
Research limitations/implications
The impact on the fluid entering the casting mould through the submerged nozzle has been neglected. The model should be further developed to consider this important factor.
Practical implications
A two‐phase stirrer is much more compact than the equivalent three‐phase design, and since space is at a premium in the vicinity of the casting mould, being able to use a compact design is desirable. The two‐phase design was long believed to produce inferior stirring due to the negative impact of electromagnetic space harmonics. This paper shows that for the range of mould dimensions considered in the paper, there is a good trade‐off between the compact two‐phase design and the slightly lower stirring velocities that result.
Originality/value
The paper presents the first quantitative comparison between two‐ and three‐phase electromagnetic stirrers that illustrates, in a practical sense, the stirring effectiveness of each approach. The paper will be of value to users of this equipment.
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Younes El Kacimi, Mouhsine Galai, Khaoula Alaoui, Rachid Touir and Mohamed Ebn Touhami
The purpose of this paper is to study the effect of silicon and phosphorus content in steel suitable for galvanizing on its corrosion and inhibitor adsorption processes in steels…
Abstract
Purpose
The purpose of this paper is to study the effect of silicon and phosphorus content in steel suitable for galvanizing on its corrosion and inhibitor adsorption processes in steels/cetyltrimethylammonium bromide combined and KI (mixture)/5.0 M hydrochloric acid systems has been studied in relation to the temperature using chemical (weight loss), Tafel polarization, electrochemical impedance spectroscopy (EIS), scanning electronic microscope (SEM) analysis and Optical 3D profilometry characterization. All the methods used are in reasonable agreement. The kinetic and thermodynamic parameters for each steels corrosion and inhibitor adsorption, respectively, were determined and discussed. Results show that the adsorption capacity for Steel Classes A and B are better than Steel Class C surfaces depending on their silicon and phosphorus content. Surface analyses via SEM and Optical 3D profilometry was used to investigate the morphology of the steels before and after immersion in 5.0 M HCl solution containing mixture. Surface analysis revealed improvement of corrosion resistance of Steels Classes A and B in the presence of mixture more than Classes C. It has been determined that the adsorbed protective film on the steels surface heterogeneity markedly depends on steels compositions, that is, the heterogeneity increases with decreasing silicon and phosphorus content.
Design/methodology/approach
The effect of silicon and phosphorus content in Steels Classes A, B and C on its corrosion and inhibitor mixture adsorption processes in 5.0 M HCl solution has been studied by weight loss, potentiodynamic polarization, EIS and surface analysis.
Findings
The inhibition efficiency of mixture follows the order: (Steel Class A) > (Steel Class B) > Steel Class C) and depends on their compositions in the absence of mixture according on their silicon and phosphorus content, that is, the corrosion rate increases with increasing of the silicon and phosphorus content. A potentiodynamic polarization measurement indicates that the mixture acts as mixed-type inhibitor without changing the mechanism of corrosion process for the three classes of mild steels.
Originality/value
Corrosion rate mild steels in 5.0 M HCl depends on their compositions in the absence of mixture according to their silicon and phosphorus content, that is, the corrosion rate increases with increasing silicon and phosphorus content. The adsorbed protective film on the steels surface heterogeneity markedly depends on steels class’s compositions, that is, the heterogeneity increases with decreasing silicon and phosphorus content.
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