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Manufacturing of products loaded with torque in an incremental process should take into account the strength in relation to the internal structure of the details. Incremental processes allow for obtaining various internal structures, both in the production process itself and as a result of designing a three-dimensional computer-aided design model with programmable strength. Finite element analysis (FEA) is often used in the modeling process, especially in the area of topological optimization. There is a lack of data for numerical simulation processes, especially for the design of products loaded with torque and manufactured additive manufacturing (AM). The purpose of this study is to present the influence of the internal structure of samples produced in the material extrusion (MEX) technology on the tested parameters in the process of unidirectional torsion and to present the practical application of the obtained results on the example of a spline connection.

The work involved a process of unidirectional torsion of samples with different internal structures, produced in the MEX technology. The obtained results allowed for the FEA of the spline connection, which was compared with the test of unidirectional torsion of the connection.

The performance of the unidirectional torsion test and the obtained results allowed us to determine the influence of the internal structure and its density on the achieved values of the tested parameters of the analyzed prototype materials. The performed FEA of the spline connection reflects the deformation of the produced connection in the unidirectional torsion test.

There are no standards for the torsional strength of elements manufactured from polymeric materials using MEX methods, which is why the industry often does not use these methods due to the need to spend time on research, which is associated with high costs. In addition, the industry is vary of unknown solutions and limits their use. Therefore, it is important to determine, among others, the strength parameters of components manufactured using incremental methods, including MEX, so that they can be widely used because of their great potential and thus gain trust among the recipient market. In addition, taking into account the different densities of the applied filling structure of the samples made of six prototype materials commonly available from manufacturers allowed us to determine its effect on the torsional strength. The presented work can be the basis for constructors dealing with the design of elements manufactured in the MEX technology in terms of torsional strength. The obtained results also complement the existing material base in the FEA software and perform the strength analysis before the actual details are made to verify the existing irregularities that affect the strength of the details. The analysis of unidirectional torsion made it possible to supplement the material cards, which often refer to unprocessed material, e.g. in MEX processes.

In previous paragraphs of the paper, use has been made for various purposes of the results of investigations carried out for the Panel on a number of disk materials. In this section a detailed description of this work is given.

This paper aims to evaluate the resin infiltration influence on the mechanical properties of components 3D printed by the material extrusion-based additive manufacturing (AM), also known as fused deposition modeling and commonly uses the acrylonitrile butadiene styrene (ABS) as depositing material. Improvements in their mechanical properties are desirable due failure resulting from the extrusion process. In this way, resin infiltration is considered a candidate solution to enhance 3D printed components’ strength.

The mechanical properties of AM samples produced with and without the resin infiltration were assessed under torsion, tensile and flexural stresses. Torsional tests are rarely found applied for this case, an alternative torsion test developed by one of the authors was used. The torsion modulus (G) is obtained without the Poisson’s ratio, which is usually unknown for recently made composites. Scanning electron microscopy was also done to verify the resin infiltration on the samples.

Results demonstrated that the resin infiltration on ABS can improve the mechanical properties of samples compared to non-infiltrated. The tensile and bending strength increased more than 6%. Both Young’s and torsion modulus also presented a significant increase. The samples did not present any considerable change in their weight property.

This paper discusses on resin infiltration on print ABS, as to produce a composite material, enhancing ABS properties without gaining weight. This paper also used the torsion modulus instead of the common approach of bringing only tensile and flexure strength.

The purpose of the investigation was to examine the tertiary creep and the creep fracture characteristics of an aluminium alloy to specification B.S.2L42, subject to complex stressing at 200 dog. C. The scope of the work involved seven pure torsion, pure tension, and combined tension and torsion creep tests, of durations between 300 hrs. and 3,000 hrs., on the aluminium alloy at 200 deg. C., and analysis of the results.

The purpose of this study concerns numerical studies and experimental validation of the mechanical behavior of hybrid specimens. These kinds of composite specimens are made up of thin carbon and glass substrates on which some Macro Fiber Composite^® (MFC) piezoelectric patches are glued. A proper design and manufacturing of the hybrid specimens as well as testing activities have been performed. The research activity has been carried out under the FutureWings project, funded by the European Commission within the 7th Framework.

The paper describes the basic assumptions made to define specimen geometries and to carry out experimental tests. Finite element (FE) results and experimental data (laser technique measurements) have been compared: it shows very good agreement for the displacements’ distribution along the specimens.

Within the objectives of the project, the study of passive and active deformation characteristics of the hybrid composite material has provided reference technical data and has allowed for the correct adaptation of the FE models. More in particular, using the hybrid specimens, both the bending deformations and the torsion deformations have been studied.

The deformation capability of the hybrid specimens will be used in the development of prototypical three-dimensional structures, that, through the electrical control of the MFC patches, will be able to change the curvature of their cross section or will be able to change the angle of torsion along their longitudinal axis.

The design of nonstandard specimens and the tests executed represent a novelty in the field of structures using piezoelectric actuators. The numerical and experimental data of the present research constitute a small step forward in the field of smart materials technology.

This study aims to reduce the redundant weight of the anti-roll torsion bar brought by the traditional empirical design and improving its strength and stiffness.

Based on the finite element approach coupled with the improved beluga whale optimization (IBWO) algorithm, a collaborative optimization method is suggested to optimize the design of the anti-roll torsion bar structure and weight. The dimensions and material properties of the torsion bar were defined as random variables, and the torsion bar's mass and strength were investigated using finite elements. Then, chaotic mapping and differential evolution (DE) operators are introduced to improve the beluga whale optimization (BWO) algorithm and run case studies.

The findings demonstrate that the IBWO has superior solution set distribution uniformity, convergence speed, solution correctness and stability than the BWO. The IBWO algorithm is used to optimize the anti-roll torsion bar design. The error between the optimization and finite element simulation results was less than 1%. The weight of the optimized anti-roll torsion bar was lessened by 4%, the maximum stress was reduced by 35% and the stiffness was increased by 1.9%.

The study provides a methodological reference for the simulation optimization process of the lateral anti-roll torsion bar.

The paper aims to introduces an experimental work to investigate the torsional behavior of reinforced concrete (RC) beams strengthened by near-surface mounted (NSM) carbon fiber-reinforced polymer (CFRP) ropes.

In this research, nine rectangular RC beams of 250 mm × 300 mm cross-section and 1,600 mm in length were constructed and tested considering the studied parameters. These parameters include the length of the CFRP rope, the orientation of the CFRP rope, the arrangement of longitudinal and the scheme of NSM-CFRP ropes.

In comparison to control specimens, the results demonstrate a considerable improvement in the torsional response of RC beams strengthened with the CFRP rope. Additionally, specimens strengthened with 90° vertical ropes increase torsional moment capacity more efficiently than specimens strengthened with 45° inclined ropes since the stress concentration leads to premature debonding of the CFRP rope. Whereas RC beams' ability to withstand torsional moments is reduced as the distance between reinforcing CFRP ropes is increased. According to test results, adding CFRP ropes to RC beams' bottoms had a slightly positive impact on torsional response.

This paper fulfills an identified need to study how the using of the CFRP rope is effective in strengthening RC beam subjected to torsion moment.

Structural health monitoring (SHM) has become an attractive subject in aerospace engineering field considering the opportunity to avoid catastrophic failures by detecting damage in advance and to reduce maintenance costs. Fibre Bragg Grating (FBG) sensors are denoted as one of the most promising sensors for SHM applications as they are lightweight, immune to electromagnetic effects and able to be embedded between the layers of composite structures. The purpose of this paper is to research on and demonstrate the feasibility of FBG sensors for SHM of composite structures.

Applications on thin composite beams intended for SHM studies are presented. The sensor system, which includes FBG sensors and related interrogator system, and manufacturing of the beams with embedded sensors, are detailed. Static tension and torsion tests are conducted to verify the effectiveness of the system. Strain analysis results obtained from the tests are compared with the ones obtained from the finite element analyses conducted using ABAQUS® software. In addition, the comparison between the data obtained from the FBG sensors and from the strain gauges is made by also considering the noise content. Finally, fatigue test under torsion load is conducted to observe the durability of FBG sensors.

The results demonstrated that FBG sensors are feasible for SHM of composite structures as the strain data are accurate and less noisy compared to that obtained from the strain gauges. Furthermore, the convenience of obtaining reliable data between the layers of a composite structure using embedded FBG sensors is observed.

Observing the advantages of the FBG sensors for strain measurement will promote using FBG sensors for damage detection related to the SHM applications.

This paper presents applications of FBG sensors on thin composite beams, which reveal the suitability of FBG sensors for SHM of lightweight composite structures.

A two‐spar cantilever box beam with forty‐five degrees sweep and oblique ribs placed parallel to the root clamping section was the subject of a series of static tests. Stress and strain distributions were determined, primarily in a region distant from the root and tip disturbances, to permit a stringent comparison with three well‐known swept wing theories and the simple theory of bending. Torsional and flexural stiffnesses were also measured and compared with these theories. The sequence of calculation for each method is presented and it is found that two of the theories provide accurate predictions of the stresses, strains and stiffnesses. The influence of rivet slip and rivet flexibility on the stiffnesses of the box is mentioned. As a secondary aim of the investigation, the distribution of normal and shear strain has been measured in the cover skin and spar webs at the root connexion. The design of swept box examined has been the subject of research in a number of establishments and a review of this other work is included.