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The heat transfer rates from the body to the working fluid can be improved through altering geometric configurations of the body and its arrangement in the flow system. One of the arrangements for this purpose is to locate the body at the channel inlet while the convection current opposes it. Since the flow field in the channel inlet influences the heat transfer rates, changing the aspect ratio and inclination of the body is expected to modify the flow field while enhancing the heat transfer rates. Consequently, investigation into the influence of the aspect ratios and tilting angles of the body on the heat transfer rates in the channel flow becomes essential. The paper aims to discuss these issues.

Numerical simulation of flow in a channel with the presence of solid block is carried out. The block aspect ratio is changed while keeping the area of the block constant for all aspect ratios. The tilting angle is also incorporated analysis to examine its effect on the Nusselt number.

The throttling effect of the block at channel inlet accelerates the flow between the channel wall and the block faces. This, in turn modifies the thermal boundary layer around the block. In this case, heat transfer rates increase considerably at the block faces where the flow acceleration suppresses the thermal boundary layer thickness. This is more pronounced for large block tilting angles. The Nusselt number attains low values for the block face opposing to the flow at the channel inlet and the back face of the block. This is attributed to the mixing of the thermal current emanating from the side faces of the block in the region close to the back surface. In this case, thermal boundary layer thickens and the heat transfer rates from the block reduce significantly. The Nusselt number improves with reducing the block aspect ratio, which is particularly true along the side faces of the block. In addition, the influence of the block tilting angle on the Nusselt number is considerable for the low block aspect ratios.

The model study is validated with the previous studies for the drag coefficient. The study covers all the aspects of the flow situations and discusses the resulting fluid field and the heat transfer rates from the block.

It is an interesting work for cooling applications. The block aspect ratio and its tilting angle in the channel influence considerably the flow field and the Nusselt number variation around the block faces.

The cooling technology may be improved through implementing the findings of the current work.

It is an original work and it has never been submitted to other journals.

In laser drilling applications, hole wall remains almost the melting temperature of the substrate material and the thermodynamic pressure developed at high temperature molten surface vicinity influences the heat transfer rates and the skin friction at the surface of the hole wall. This effect becomes complicated for the holes drilled in coated substrates. In this case, melting temperatures of the coating and base materials are different, which in turn modifies the flow field in the hole due to jet impingement. Consequently, investigation of the heat transfer rates from the hole wall surfaces and the skin friction at the hole surface becomes essential. The paper aims to discuss these issues.

Numerical solution for jet impingement onto a hole with high wall temperature is introduced. Heat transfer rates and skin friction from the hole wall is predicted. The numerical model is validated with the experimental data reported in the open literature.

The Nusselt number attains high values across the coating thickness and it drops sharply at the interface between the coating and the base material in the hole. Since fluid temperature in the vicinity of the substrate surface is higher than that of the wall temperature, heat transfer occurs from the fluid to the substrate material while modifying the Nusselt number along the hole wall. This results in discontinuity in the Nusselt variation across the coating-base material interface. The Raighly line effect enhances the flow acceleration toward the hole exit while increasing the rate of fluid strain. Consequently, skin friction increases toward the hole exit. The influence of average jet velocity on the Nusselt number and the skin friction is significant.

The findings are very useful to analyze the flow field in the hole at different wall temperature. In the simulations hole diameter is fixed in line with the practical applications. However, it may be changed to examine the influence of hole diameter on the flow field and heat transfer. However, this extension be more toward academic study than the practical significance.

The complete modeling of turbulent flow jet flow impinging onto a hole is introduced and boundary conditions are well defined for the numerical solutions. The method of handing the physical problem will be useful for those working in the area of heat transfer and fluid flow. In addition, the importance of heat transfer rates and skin friction at the hole wall is established, which will benefit the practical engineers and the academicians working in the specific area of laser machining.

The findings are useful for those working to improve the laser technology in the machining area.

The work presented is original and never being published anywhere else. The findings are reported in detail such that academicians and engineers are expected to benefit from this original contribution.