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Article
Publication date: 20 April 2020

Hui Li, Heng Liu, Shemiao Qi and Yi Liu

The purpose of this paper is to introduce a high-speed rolling bearing test rig supported by sliding bearing and its first experimental results.

Abstract

Purpose

The purpose of this paper is to introduce a high-speed rolling bearing test rig supported by sliding bearing and its first experimental results.

Design/methodology/approach

Through analyzing the disadvantages of using rolling bearing as supporting bearing, the bottlenecks that need to be resolved urgently in the development of rolling bearing experimental technology, and the advantages of the sliding bearing, this study used the sliding bearing as the supporting bearing for the high-speed rolling bearing test rig for the purpose of prolonging the service life, increasing the load capacity and promoting the operating stability.

Findings

The experimental results show that the high-speed rolling bearing test rig supported by sliding bearing could stably rotate at 70,800 rpm without installing the test bearing; the temperature of the sliding bearing is increasing with the rotating speed and the maximum is less than 95°C. Moreover, the new test rig, installing an angular contact ball bearing as test bearing, could also stably rotate at 54,000 rpm with 2 kN axial load and 1 kN radial load; the temperature of the sliding bearing is increasing with the rotating speed and the maximum temperature is less than 97°C.

Practical implications

Rolling test rig has been established.

Originality/value

This paper proposes a high-speed rolling bearing test rig supported by sliding bearing, which greatly prolongs the service life, increases the load capacity and promotes the operating stability, moreover, reduces the risk of supporting bearing failure before the test bearing. This paper can also provide a new idea and reference for the design of similar bearing test rig.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2020-0085/

Details

Industrial Lubrication and Tribology, vol. 72 no. 7
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 21 January 2021

Hui Li, Hao Li, Rongfeng Zhang, Yi Liu, Shemiao Qi and Heng Liu

The purpose of this paper is to introduce the structure design process of the cantilever spindle with limited installation space and wishing to increase its critical speed.

Abstract

Purpose

The purpose of this paper is to introduce the structure design process of the cantilever spindle with limited installation space and wishing to increase its critical speed.

Design/methodology/approach

In this paper, the finite element method was used to analyze the influence of the supporting stiffness and the structure of the spindle on the critical speed, and then the structure of the spindle was designed; moreover, the experiment was accomplished and the experiment results show that the spindle can work stably.

Findings

Through analyzing the influence of the supporting stiffness and the structure of the spindle on the critical speed, the following conclusions could be obtained: the shape of the first-mode is the bend vibration of the cantilever of the spindle; the first-order critical speed of the spindle gradually decreases with the diameter and length of the cantilever increasing; the first-order critical speed of the spindle increases with the depth and diameter of the blind hole increasing; and the experiment was accomplished and the experiment results show that the spindle can work stably.

Originality/value

In this paper, the finite element method was used to design the spindle of the testing machine, and satisfactory results were obtained. It can provide a theoretical reference for the design of a similar spindle.

Details

Industrial Lubrication and Tribology, vol. 73 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 August 2022

Yanling Zhao and Chuanwang Wu

This paper uses numerical methods to investigate the collision and skidding of rolling elements in a cageless ball bearing. This paper aims to analyse the effects of the…

Abstract

Purpose

This paper uses numerical methods to investigate the collision and skidding of rolling elements in a cageless ball bearing. This paper aims to analyse the effects of the rotational speed and number of rolling elements on the rolling element collision and skidding.

Design/methodology/approach

Based on Hertzian theory and tribological theory, the collision contact model of the rolling element was established. Based on the proposed model, the differential equations of motion of the two degrees of freedom rolling element were constructed. The fourth-order Adams algorithm solved the collision contact force between the rolling elements. The sliding velocity between the rolling element and the inner and outer races was calculated.

Findings

The collision frequency and slip of rolling elements can be reduced by increasing the rotational speed appropriately and reducing the number of rolling elements by one.

Originality/value

The developed model can reveal the collision and slip characteristics of the rolling elements for cageless bearings. This study can provide theoretical guidance for the design and manufacture of cageless ball bearings.

Details

Industrial Lubrication and Tribology, vol. 74 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 3 August 2021

Laura Rosenkranz, Silvia Richter, Georg Jacobs, Adrian Mikitisin, Joachim Mayer, Andreas Stratmann and Florian König

Rolling bearing operation under mixed and boundary lubrication conditions may lead to heavy adhesive or abrasive wear, which may lead to wear-induced rolling bearing failure. The…

Abstract

Purpose

Rolling bearing operation under mixed and boundary lubrication conditions may lead to heavy adhesive or abrasive wear, which may lead to wear-induced rolling bearing failure. The purpose of this paper is to investigate the wear protection capabilities of different grease compositions at varying temperatures. It is considered that the temperature influences the lubrication conditions, the behaviour of grease components, namely, bleed oil and thickener, as well as the tribofilm formation due to tribo-chemical interactions between additives and surfaces.

Design/methodology/approach

In this study, four different greases were produced on the basis of a mineral base oil by varying the thickener and the addition of ZDDP. Various grease-lubricated rolling bearing experiments were conducted in a wide temperature range from 0°C to 120°C. Subsequently, the wear pattern, tribofilm formation and grease structures were analysed. Thereby, the influence of the different grease thickeners and the performance of ZDDP as a common antiwear and extreme pressure additive was evaluated.

Findings

The results show a strong temperature-dependency and allow a classification of temperature ranges concerning wear protection. At low temperatures, all greases provide a very good wear protection without the evidence of additive-based tribofilm formation. In the experiments at elevated temperatures, ZDDP tribofilms were formed. The formation depends on the thickener type: in comparison to lithium thickener, polyurea thickener favours more protective tribofilms at the same temperature. The experimental results show that medium temperatures in the range of 40°C–60°C are critical concerning wear due to the insufficient tribolayer formation and limited load carrying capacity of the grease.

Originality/value

Temperature is a key operating parameter for grease lubrication in roller bearings. The experimental work enables consideration of different impact pathways of temperature by combining roller bearing tests and microanalysis.

Details

Industrial Lubrication and Tribology, vol. 73 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 31 January 2024

Tan Zhang, Zhanying Huang, Ming Lu, Jiawei Gu and Yanxue Wang

Rotating machinery is a crucial component of large equipment, and detecting faults in it accurately is critical for reliable operation. Although fault diagnosis methods based on…

Abstract

Purpose

Rotating machinery is a crucial component of large equipment, and detecting faults in it accurately is critical for reliable operation. Although fault diagnosis methods based on deep learning have been significantly developed, the existing methods model spatial and temporal features separately and then weigh them, resulting in the decoupling of spatiotemporal features.

Design/methodology/approach

The authors propose a spatiotemporal long short-term memory (ST-LSTM) method for fault diagnosis of rotating machinery. The authors collected vibration signals from real rolling bearing and gearing test rigs for verification.

Findings

Through these two experiments, the authors demonstrate that machine learning methods still have advantages on small-scale data sets, but our proposed method exhibits a significant advantage due to the simultaneous modeling of the time domain and space domain. These results indicate the potential of the interactive spatiotemporal modeling method for fault diagnosis of rotating machinery.

Originality/value

The authors propose a ST-LSTM method for fault diagnosis of rotating machinery. The authors collected vibration signals from real rolling bearing and gearing test rigs for verification.

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 6 November 2023

Xiao Xu and Yimin Zhang

This study aims to form composite solid lubricant coatings on the surface of bearing steel, which can significantly improve the tribological properties of thrust cylindrical…

Abstract

Purpose

This study aims to form composite solid lubricant coatings on the surface of bearing steel, which can significantly improve the tribological properties of thrust cylindrical roller bearings (TCRBs). Phosphating films possess microscopic porosity that typically needs to be sealed with oil, grease or wax. Due to its unique crystal structure, the phosphating film itself also exhibits a certain degree of lubricity. In this study, solid lubricants are used to fill the pores of the phosphating film. By combining the phosphating film with solid lubricants, lubrication and wear reduction can be achieved.

Design/methodology/approach

In this study, the surfaces of the shaft washer (WS) and seat washer (GS) were treated with zinc-phosphating. Subsequently, a solid lubricant solution (polytetrafluoroethylene [PTFE], MoS2 and graphite) was sprayed onto the phosphated samples at concentrations of 1 , 2  and 3 g/L. The porous and adsorptive nature of the phosphating film was used to embed the solid lubricant particles into the film, thus forming a composite lubrication layer containing solid lubricants on the surface of the bearing steel.

Findings

The addition of solid lubricant materials has shown significant potential in reducing wear losses compared with phosphated samples without such additives. Increasing the amount of solid lubricant added can facilitate the formation of a transfer film, which further enhances the protective properties. However, it is important to note that excessive amounts of solid lubricant material can contribute to seizure, leading to increased wear losses of the cage and a higher average coefficient of friction (ACOF).By spraying a PTFE solution with a concentration of 2 g/L, the lowest ACOF and cage wear loss were achieved, resulting in reductions of 60.5% for the ACOF and 89.4% for the cage wear loss. Similarly, when spraying a graphite solution with a concentration of 3 g/L, the lowest wear losses for GS and WS were observed, with reductions of 51.7% for GS wear loss and 38.9% for WS wear loss.

Originality/value

The combination of the phosphating film and solid lubricants aims to achieve lubrication and wear reduction, providing a new approach to wear-resistant technology for TCRBs.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2023-0231/

Details

Industrial Lubrication and Tribology, vol. 75 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 February 1970

Norman E. Hardy

SELECTING the correct bearing for any particular application involves more than the determination of the correct type and size. It is true that the calculation of the nominal…

Abstract

SELECTING the correct bearing for any particular application involves more than the determination of the correct type and size. It is true that the calculation of the nominal working life will give an indication of the operational life before failure, but this calculation only takes into account the fatigue life of the material. If this theoretical life is to be obtained—and perhaps exceeded—then additional factors must be taken into account when initially designing the bearing arrangement. Lubrication and protection from the operating environment are two very important considerations.

Details

Industrial Lubrication and Tribology, vol. 22 no. 2
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 1 March 1963

A.T.J. HAYWARD

The National Engineering Laboratory is one of the larger stations of the British Government's Department of Scientific and Industrial Research. Current programmes include…

Abstract

The National Engineering Laboratory is one of the larger stations of the British Government's Department of Scientific and Industrial Research. Current programmes include theoretical and experimental studies of non‐Newtonian lubricants, the development of new methods of measuring the compressibility of hydraulic fluids, research into the behaviour of oils under hydrostatic tension, and investigations of various aspects of the phenomenon of aeration in hydraulic fluids. The Laboratory's facilities for carrying out sponsored research and testing in this field are briefly described.

Details

Industrial Lubrication and Tribology, vol. 15 no. 3
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 1 February 1979

R.J. PARKER and R.S. HODDER

ROLLING‐element bearings for aircraft turbine engine mainshaft applications are generally specified to be made of AISI M‐50 steel. Current aircraft turbine engine manufacturers'…

Abstract

ROLLING‐element bearings for aircraft turbine engine mainshaft applications are generally specified to be made of AISI M‐50 steel. Current aircraft turbine engine manufacturers' material specifications require a double vacuum melted (VIM‐VAR, for vacuum induction melt, vacuum arc smelt) AISI M‐50 steel for mainshaft bearings. With this material, ball bearing fatigue lives of nearly 100 times AFBMA predicted life have been obtained. Reduction in inclusion content, trace elements, and interstitial gas content is considered responsible for a major portion of this life advancement. AISI M‐50 also has the hot hardness and hardness retention ability for long‐life rolling‐element bearing operation at temperatures up to 588 K (600°F).

Details

Industrial Lubrication and Tribology, vol. 31 no. 2
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 1 January 1970

E.G. ELLIS

GREASE has many advantages as a ball and roller bearing lubricant. For example, it is easily retained in the bearing housing, can be used at quite high rotational speeds without…

Abstract

GREASE has many advantages as a ball and roller bearing lubricant. For example, it is easily retained in the bearing housing, can be used at quite high rotational speeds without leaking and also acts as a protective coating against corrosive attack. The latter naturally depends on the quality of the grease but this article only considers products of repute.

Details

Industrial Lubrication and Tribology, vol. 22 no. 1
Type: Research Article
ISSN: 0036-8792

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