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Article
Publication date: 5 April 2013

Attila Géczy, Balázs Illés, Zsolt Péter and Zsolt Illyefalvi‐Vitéz

The purpose of this paper is to present a novel approach on the process zone characterization for direct feedback regarding the state of vapour, in order to assure a better…

Abstract

Purpose

The purpose of this paper is to present a novel approach on the process zone characterization for direct feedback regarding the state of vapour, in order to assure a better monitoring, control and understanding of the process.

Design/methodology/approach

Different pressure sensors were applied in an experimental vapour phase soldering (VPS) station, where the hardware setup was dedicated to the current experiments. Static and dynamic pressure values were analyzed and correlated with additional thermal measurements.

Findings

The results reveal the dynamics of the vapour blanket generation. The correlated measurements show different stages of the process initialization, highlighting better accuracy than sole temperature measurements of saturated vapour identification. It is possible to trace the height of the available saturated vapour blanket with static pressure measurements.

Practical implications

The VPS process may benefit from the more precise saturation detection, giving better control on the heat transfer, enabling more efficient production with the reduction of idle time, and resulting in better soldering quality.

Social implications

Reducing the idle time of the VPS stations may result in better efficiency and smaller power consumption, reducing the environmental impact of the method.

Originality/value

The presented methods provide a completely novel approach from the aspect of process zone state variables and parameters characterization, focusing on pressure measurements.

Details

Soldering & Surface Mount Technology, vol. 25 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 June 2002

M.F.J. Bohan, T.C. Claypole and D.T. Gethin

The study focuses on the development of a numerical model to explore the impact of surface roughness in soft rolling nip contacts, including representation of a real surface. The…

Abstract

The study focuses on the development of a numerical model to explore the impact of surface roughness in soft rolling nip contacts, including representation of a real surface. The solution of the governing equations required the application of a multigridding technique to capture the details of the fluid flow within the roughness wavelengths and a minimum number of fluid nodes per wavelength were established. In the case studies, two extreme roughness profiles were considered, longitudinal and circumferential. The longitudinal roughness had a significant impact on nip pressures and pumping capacity, the latter being determined by the minimum film thickness in the nip. The circumferential roughness was found to have a localised effect on film pressure, but only a very small impact on the film thickness profile. The consequent effect on pumping capacity was small.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 12 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 9 August 2021

Vishnudas Alias Vipul Luvu Chodankar, Aswatha and K.N. Seetharamu

The purpose of this paper is to attain higher effectiveness with an introduction of Joule–Thomson effect on a three-fluid heat exchanger with two communications. It also gives a…

Abstract

Purpose

The purpose of this paper is to attain higher effectiveness with an introduction of Joule–Thomson effect on a three-fluid heat exchanger with two communications. It also gives a range of parameter values that have to be maintained for achieving effectiveness above 0.85. Attaining effectiveness above 0.85 is very important for the heat exchanger to perform the liquefaction of hot fluid.

Design/methodology/approach

The analysis is conducted using Galerkin’s method, a finite element approach.

Findings

This investigation determines crucial values for the cryogenic heat exchanger to achieve effectiveness above 0.85. The important findings are as follows: effectiveness above 0.85 is attained if the heat exchanger size is within the range of 8–10; ratio of heat flow resistance between intermediate and hot stream to heat flow resistance between cold and hot stream should be maintained between 1 and 10; the intermediate fluid temperature should be maintained between 0 and 0.2; the ratio of thermal capacity of the hot fluid relative to a cold fluid should be maintained between 1.25 and 1.42; and the ratio of thermal capacity of the hot fluid relative to an intermediate fluid should be maintained between 2 and 2.5.

Research limitations/implications

The investigation has presented a finding for improving the effectiveness of the cryogenic heat exchanger. Higher the Joule–Thomson pressure drop effect, more is the drop in temperature of the fluid resulting in additional cooling or lowering of the fluid temperature. The practical implementation is also explained, i.e. to achieve practically the Joule–Thomson pressure drop in a cryogenic heat exchanger.

Originality/value

To the best of the authors’ knowledge, no investigations were carried out previously on Joule–Thomson investigation on a three-fluid heat exchanger with two communications, for different values of Joule–Thomson pressure drop.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 12 June 2009

Manmatha K. Roul and Sukanta K. Dash

The purpose of this paper is to compute the pressure drop through sudden expansions and contractions for two‐phase flow of oil/water emulsions.

Abstract

Purpose

The purpose of this paper is to compute the pressure drop through sudden expansions and contractions for two‐phase flow of oil/water emulsions.

Design/methodology/approach

Two‐phase computational fluid dynamics (CFD) calculations, using Eulerian–Eulerian model, are employed to calculate the velocity profiles and pressure drops across sudden expansions and contractions. The pressure losses are determined by extrapolating the computed pressure profiles upstream and downstream of the expansion/contraction. The oil concentration is varied over a wide range of 0‐97.3 percent by volume. The flow field is assumed to be axisymmetric and solved in two dimensions. The two‐dimensional equations of mass, momentum, volume fraction and turbulent quantities along with the boundary conditions have been integrated over a control volume and the subsequent equations have been discretized over the control volume using a finite volume technique to yield algebraic equations which are solved in an iterative manner for each time step. The realizable per phase k‐ ε turbulent model is considered to update the fluid viscosity with iterations and capture the individual turbulence in both the phases.

Findings

The contraction and expansion loss coefficients are obtained from the pressure loss and velocity data for different concentrations of oil–water emulsions. The loss coefficients for the emulsions are found to be independent of the concentration and type of emulsions. The numerical results are validated against experimental data from the literature and are found to be in good agreement.

Research limitations/implications

The present computation could not use the surface tension forces and the energy equation due to huge computing time requirement.

Practical implications

The present computation could compute realistically the two‐phase pressure drop through sudden expansions and contractions by using a two‐phase Eulerian model and hence this model can be effectively used for industrial applications where two‐phase flow comes into picture.

Originality/value

The original contribution of the paper is in the use of the state‐of‐the‐art Eulerian two‐phase flow model to predict the velocity profile and pressure drop through industrial piping systems.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 19 no. 5
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 November 1996

Dariusz Gawin, Bernhard A. Schrefler and M. Galindo

Presents a fully coupled numerical model to simulate the slow transient phenomena involving heat and mass transfer in deforming partially saturated porous materials. Makes use of…

1509

Abstract

Presents a fully coupled numerical model to simulate the slow transient phenomena involving heat and mass transfer in deforming partially saturated porous materials. Makes use of the modified effective stress concept together with the capillary pressure relationship. Examines phase changes (evaporation‐condensation(, heat transfer through conduction and convection, as well as latent heat transfer. The governing equations in terms of gas pressure, capillary pressure, temperature and displacements are coupled non‐linear differential equations and are discretized by the finite element method in space and by finite differences in the time domain. The model is further validated with respect to a documented experiment on partially saturated soil behaviour, and the effects of two‐phase flow, as compared to the one‐phase flow solution, are analysed. Two other examples involving drying of a concrete wall and thermoelastic consolidation of partially saturated clay demonstrate the importance of proper physical modelling and of appropriate choice of the boundary conditions.

Details

Engineering Computations, vol. 13 no. 7
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 November 2011

Srinivasa Ramanujam, R. Chandrasekar and Balaji Chakravarthy

The purpose of this paper is to develop an algorithm, using PCA‐based neural network, to retrieve the vertical rainfall structure in a precipitating atmosphere. The algorithm is…

Abstract

Purpose

The purpose of this paper is to develop an algorithm, using PCA‐based neural network, to retrieve the vertical rainfall structure in a precipitating atmosphere. The algorithm is powered by a rigorous solution to the plane parallel radiative transfer equation for the atmosphere with thermodynamically consistent vertical profiles of humidity, temperature and cloud structures, together with “measured” vertical profiles of the rain structure derived from a radar.

Design/methodology/approach

The raining atmosphere is considered to be a plane parallel, radiatively participating medium. The atmospheric thermodynamic profiles such as pressure, temperature and relative humidity along with wind speed at sea surface and cloud parameters corresponding to Nargis, a category 4 tropical cyclone that made its landfall on May 2, 2008 at the Republic of Myanmar, are obtained by solving the flux form of Euler's equations in three‐dimensional form. The state‐of‐the‐art community software Weather Research and Forecasting has been used for solving the set of equations. The three‐dimensional rain profiles for the same cyclone at the same instant of time are obtained from National Aeronautics and Space Administration's space borne Tropical Rainfall Measuring Mission's precipitation radar over collocated pixels. An in‐house Micro‐Tropiques code is used to perform radiative transfer simulations for frequencies corresponding to a typical space borne radiometer, and hence to generate the database which is later used for training the neural network. The back propagation‐based neural network is optimized with reduced number of parameters using principal component analysis (PCA).

Findings

The results show that neural network is capable of retrieving the vertical rainfall structure with a correlation coefficient of over 0.99. Further, reducing the ill‐posedness in retrieving 56 parameters from just nine measurements using PCA has improved the root mean square error in the retrievals at reduced computational time.

Originality/value

The paper shows that combining numerically generated atmospheric profiles together with radar measurements to serve as input to a radiative transfer model brings in the much‐required synergy between numerical weather prediction, radar measurements and radiative transfer. This strategy can be gainfully used in satellite meteorology. Using principal components to reduce the ill‐posedness, thereby increasing the robustness in retrieving vertical rain structure, has been attempted for the first time. A well‐trained network can be used as one possible option for an operational algorithm for the proposed Indian climate research satellite Megha‐Tropiques, due to be launched in early 2011.

Article
Publication date: 13 April 2012

Al‐Falahi Amir, M.Z. Yusoff, Talal Yusaf and Diyar I. Ahmed

The purpose of this paper is to perform a computational fluid dynamics (CFD) simulation that is able to reveal what is happening for the shock wave generated by high speed flow…

Abstract

Purpose

The purpose of this paper is to perform a computational fluid dynamics (CFD) simulation that is able to reveal what is happening for the shock wave generated by high speed flow test facility and to develop deeper understanding of all parameters which affect the shock wave velocity profile and pressure and temperature histories inside the facility.

Design/methodology/approach

Two dimensional time accurate Euler solver for shock tube applications was developed to simulate the flow process inside the shock tube. To ensure the ability of the CFD code to capture shocks, rarefaction waves and contact discontinuity and to produce the correct pressure, temperature, density and speed profiles, the code has been validated using two verification approaches. First, the code results have been compared to the Sod's tube problem (exact solution). Second, the code solution is compared with selected experimental measurements for a certain diaphragm pressure ratio.

Findings

Results presented in this paper show that after diaphragm rapture and when the shock did not reflect yet, the flow is symmetry and uniform in y‐direction. As the shock wave reflects from the tube end it will move to the left and interact with the discontinuity surface and the flow no longer symmetry. Results also show that two‐dimensional modeling of the high speed flow test facility is an effective way to obtain facility performance data. Although this paper focused on UNITEN's facility, the CFD code is generic and may be applied to other facilities. The present code showed good capability to provide the x‐t diagram successfully. From this diagram one can determine the useful duration (for this case it is about 10 ms), which is quite comparable compared to other facilities. It can be concluded, based on the agreement with the analytical results, that the numerical formulation for the inviscid part of the solver is valid.

Originality/value

This paper performs a CFD simulation that is able to reveal the shock wave behavior at high speed flow test facility.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 22 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 4 January 2021

Mohamed Abd Alsamieh

The purpose of this paper is to study the behavior of a single ridge passing through elastohydrodynamic lubrication of point contacts problem for different ridge shapes and sizes…

Abstract

Purpose

The purpose of this paper is to study the behavior of a single ridge passing through elastohydrodynamic lubrication of point contacts problem for different ridge shapes and sizes, including flat-top, triangular and cosine wave pattern to get an optimal ridge profile.

Design/methodology/approach

The time-dependent Reynolds’ equation is solved using Newton–Raphson technique. Several shapes of surface feature are simulated and the film thickness and pressure distribution are obtained at every time step by simultaneous solution of the Reynolds’ equation and film thickness equation, including elastic deformation. Film thickness and pressure distribution are chosen to be the criteria in the comparisons.

Findings

The geometrical characteristics of the ridge play an important role in the formation of lubricant film thickness profile and the pressure distribution through the contact zone. To minimize wear, friction and fatigue life, an optimal ridge profile should have smooth shape with small ridge size. Obtained results are compared with other published numerical results and show a good agreement.

Originality/value

The study evaluates the performance of different surface features of a single ridge with different shapes and sizes passing through elastohydrodynamic of point contact problem in relation to film thickness and pressure profile.

Details

Industrial Lubrication and Tribology, vol. 73 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 March 1987

Antonio Strozzi

A class of exact solutions to the elastohydrodynamic problem to be used as test cases is presented. A numerical solution to the elastohydrodynamic problem according to the…

Abstract

A class of exact solutions to the elastohydrodynamic problem to be used as test cases is presented. A numerical solution to the elastohydrodynamic problem according to the Petrov—Galerkin method is developed. The appearance of spurious numerical undulations in the film profile is examined. A comparison between analytical and numerical results is employed to determine which numerical schemes limit the outcome of numerical oscillations without compromising the solution accuracy.

Details

Engineering Computations, vol. 4 no. 3
Type: Research Article
ISSN: 0264-4401

Article
Publication date: 10 June 2021

Hongyu Duan, Qingtao Yu and Zhijian Wang

The purpose of this paper is to study the film-forming capacity of logarithmic crowned roller for tapered roller bearing (TRB) and to design a tapered roller profile based on an…

Abstract

Purpose

The purpose of this paper is to study the film-forming capacity of logarithmic crowned roller for tapered roller bearing (TRB) and to design a tapered roller profile based on an elastohydrodynamic lubrication model.

Design/methodology/approach

A coupled model, incorporating a quasi-static model of TRBs and an elastohydrodynamic lubrication model was developed to investigate the load distribution of TRB and to evaluate the lubrication state of tapered roller/raceway contact.

Findings

The model is verified with published literature results. Parametric analysis is conducted to investigate the effect of crown drop on azimuthal load distribution of the roller, film thickness and pressure distribution in the contact area. The result shows that crown drop has little influence on the azimuthal load distribution; also, the film thickness and the pressure distribution are asymmetric. When the tapered roller is designed and manufactured, the crown drop of the small end should be larger than that in the large end.

Originality/value

Precise roller profile design is conducive to improve the fatigue life of TRBs. Currently, most crown design methods neglect the influence of lubrication, which can lead to a non-suitable roller profile. Therefore, the present work is undertaken to optimize roller profiles based on lubrication theory.

Details

Industrial Lubrication and Tribology, vol. 73 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

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