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Article
Publication date: 7 March 2022

Geetha Margret Soundri, Kavitha S. and Senthil Kumar B.

The essential properties of active sports fabrics are moisture management, quick-drying, body heat management and thermal regulations. Fibre type, blending nature, yarn and fabric…

Abstract

Purpose

The essential properties of active sports fabrics are moisture management, quick-drying, body heat management and thermal regulations. Fibre type, blending nature, yarn and fabric structure and the finishing treatment are the key parameters that influenced the performance of the clothing meant for sportswear. This study aims to investigate the effect of fibre blending and structural tightness factors on bi-layer sport fabric's dimensional, moisture management and thermal properties.

Design/methodology/approach

In this study, 12 different bi-layer inter-lock fabrics were produced. Polyester filament (120 Denier) yarn was fed to form the backside of the fabric, and the face side was varied with cotton, modal, wool and soya spun yarns of 30sNe. Three different types of structural tightness factors were considered, such as low, medium and high were taken for sample development. The assessment towards dimensional, moisture management and thermal properties was carried out on all the samples.

Findings

The polyester-modal blend with a high tightness factor has shown maximum overall moisture management capability (OMMC) values of 0.73 and air permeability of 205.3 cm3/cm2/s. The same sample has shown comparatively higher thermal conductivity of 61.72 × 10–3 W m-1 °C-1(Under compression state) and 58.45 × 10–3 W m-1 °C-1 (under recovery state). In the case of surface roughness is concerned, polyester-modal blends have shown the lowest surface roughness, surface roughness amplitude and surface friction co-efficient. Among the selected fibre combinations, the overall comfort level of polyester-modal bi-layer knitted structure with a higher tightness factor is appreciable. Polyester-modal is more suitable for active sportswear among the four fiber blend combinations.

Research limitations/implications

The outcome of this study will help to gain a better understanding of fibre blends, structural tightness factor and other process specifications for the development of bi-layer fabric for active sportswear applications. The dynamic functional testing methods (Moisture management and Thermal properties) were carried out to simulate the actual wearing environment of the sports clothing. This study will create a new scope of research opportunities in the field of bi-layer sports textiles.

Originality/value

This study was conducted to explore the influence of fibre blend and structural tightness factor on the comfort level of sportswear and to find the suitable fibre blend for active sportswear clothing.

Details

Research Journal of Textile and Apparel, vol. 27 no. 4
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 4 January 2024

Ernest Mbamalu Ezeh, Ezeamaku U Luvia and Onukwuli O D

Gourd fibres (GF) are a natural biodegradable fibre material with excellent mechanical properties and high tensile strength. The use of natural fibres in composite materials has…

Abstract

Purpose

Gourd fibres (GF) are a natural biodegradable fibre material with excellent mechanical properties and high tensile strength. The use of natural fibres in composite materials has gained popularity in recent years due to their various advantages, including renewability, low cost, low density and biodegradability. Gourd fibre is one such natural fibre that has been identified as a potential reinforcement material for composites. However, it has low surface energy and hydrophobic nature, which makes it difficult to bond with matrix materials such as polyester. To overcome this problem, chemically adapted gourd fibre has been proposed as a solution. Chemical treatment is one of the most widely used methods to improve the properties of natural fibres. This research evaluates the feasibility and effectiveness of incorporating chemically adapted gourd fibre into polyester composites for industrial fabrication. The purpose of this study is to examine the application of chemically modified GF in the production of polyester composite engineering materials.

Design/methodology/approach

This work aims to evaluate the effectiveness of chemically adapted gourd fibre in improving the adhesion of gourd fibre with polyester resin in composite fabrication by varying the GF from 5 to 20 wt.%. The study involves the preparation of chemically treated gourd fibre through surface modification using sodium hydroxide (NaOH), permanganate (KMnO4) and acetic acid (CH3COOH) coupling agents. The mechanical properties of the modified fibre and composites were investigated. It was then characterized using scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) to determine the changes in surface morphology and functional groups.

Findings

FTIR characterization showed that NaOH treatment caused cellulose depolymerization and caused a significant increase in the hydroxyl and carboxyl groups, showing improved surface functional groups; KMnO4 treatment oxidized the fibre surface and caused the formation of surface oxide groups; and acetic acid treatment induced changes that primarily affected the ester and hydroxyl groups. SEM study showed that NaOH treatment changed the surface morphology of the gourd fibre, introduced voids and reduced hydrophilic tendencies. The tensile strength of the modified gourd fibres increased progressively as the concentration of the modification chemicals increased compared to the untreated fibres.

Originality/value

This work presents the designed composite with density, mechanical properties and microstructure, showing remarkable improvements in the engineering properties. An 181.5% improvement in tensile strength and a 56.63% increase in flexural strength were got over that of the unreinforced polyester. The findings from this work will contribute to the understanding of the potential of chemically adapted gourd fibre as a reinforcement material for composites and provide insights into the development of sustainable composite materials.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 3 June 2024

Duygu Yavuzkasap Ayakta, Şule Altun Kurtoğlu and Demet Yilmaz

Wool fiber is accepted as one of the natural and renewable sources and has been used in the apparel and textile industry since ancient times. However, wool fiber has the highest…

Abstract

Purpose

Wool fiber is accepted as one of the natural and renewable sources and has been used in the apparel and textile industry since ancient times. However, wool fiber has the highest global warming potential value among conventional fibres due to its high land use and high methane gas generation. This study aimed to recycle the wool fabric wastes and also to create a mini eco-collection by using the produced yarns.

Design/methodology/approach

This manuscript aimed to evaluate the fabric wastes of a woolen fabric producer company. Fabric wastes were opened with two different opening systems and fiber properties were determined. First, conventional ring yarns were produced in the company’s own spinning mill by mixing the opened fibres with the long fiber wastes of the company. In addition, opening wastes were mixed with different fibres (polyester, long wool waste, and Tencel fibres) between 25% and 70% in the short-staple yarn spinning mill and used in the production of conventional ring and OE-rotor yarns. Most of the yarns contained waste fibres at 50%. Recycled and virgin yarns were used as a weft and warp yarn and a total of 270 woven fabric samples were obtained and fabric properties were examined. Also, a fabric collection was created. A life cycle assessment (LCA) was made for one of the selected yarns.

Findings

At the end of the study, it was determined that it was possible to produce yarn and fabric samples from fiber blends containing high waste fiber ratios beyond 50%. All the woven fabric samples produced from conventional ring and OE-rotor yarns gave higher breaking, tearing and stitch slip strength values in the weft and warp direction than limit quality values of the company. In addition, abrasion resistance and WIRA steam stability properties of the fabric samples were also sufficient. Environmental analysis of the recycling of the wastes showed a possible decrease of about 9940034.3 kg CO2e per year in the global warming potential. In addition, fiber raw material expenses reduced yarn production cost about 50% in case of opened fabric waste usage. However, due to insufficient pilling resistance results, it was decided to evaluate the woven fabrics for the product groups such as shawls and blankets, where pilling resistance is less sought.

Originality/value

The original aspects of the article can be summarized under two headings. First, there are limited studies on the evaluation of wool wastes compared to cotton and polyester fibres and the number of samples examined was limited. However, this study was quite comprehensive in terms of opening type (rag and tearing), spinning systems (long and short spinning processes), fiber blends (waste 100% and blends with polyester, long wool waste and Tencel fibres) and yarn counts (coarser and finer). Recycled and virgin yarns were used as a weft and warp yarn and a total of 270 woven fabric samples were obtained using different colour combinations and weave types. All processes from fabric waste to product production were followed and evaluated. Life cycle assessment (LCA) and cost analysis was also done. The second unique aspect is that the problem of a real wool company was handled by taking the waste of the woolen company and a collection was created for the customer group of the company. Production was made under real production conditions. Therefore, this study will provide important findings to the research field about recycling, sustainability etc.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 31 January 2024

Wiah Wardiningsih, Farhan Aqil Syauqi Pradanta, Ryan Rudy, Resty Mayseptheny Hernawati and Doni Sugiyana

The purpose of this study is to analyse the characteristics of cellulose fibres derived from the pseudo-stems of Curcuma longa and to evaluate the properties of non-woven fabric…

Abstract

Purpose

The purpose of this study is to analyse the characteristics of cellulose fibres derived from the pseudo-stems of Curcuma longa and to evaluate the properties of non-woven fabric produced using these fibres.

Design/methodology/approach

The fibres were extracted via a decortication method. The acquired intrinsic qualities of the fibres were used to assess the feasibility of using them in textile applications. The thermal bonding approach was used for the development of the non-woven fabric, using a hot press machine with low-melt polyester fibre as a binder.

Findings

The mean length of Curcuma longa fibres was determined to be 52.73 cm, with a fineness value of 4.00 tex. The fibres exhibited an uneven cross-sectional morphology, characterized by a diverse range of oval-shaped lumens. The fibre exhibited a tenacity of 1.45 g/denier and an elongation value of 4.30%. The fibres possessed a moisture regain value of 11.30%. The experimental non-woven fabrics had consistent weight and thickness, while exhibiting different properties in terms of tensile strength and air permeability, with Fabric C having the highest tensile strength and the lowest air permeability value.

Originality/value

The features of Curcuma longa fibre, obtained with the decortication process, exhibited suitability for textile applications. Three experimental non-woven fabrics comprising different compositions of Curcuma longa fibre and low-melt polyester fibre were produced. The tensile strength and air permeability properties of these fabrics were influenced by the composition of the fibres.

Details

Research Journal of Textile and Apparel, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1560-6074

Keywords

Article
Publication date: 28 June 2024

Meghana Kammeta and N.K. Palaniswamy

In everyday life, people generally wear two layers of clothes (a knitted vest and a knitted t-shirt) during the summer. It is essential to understand which types of innerwear and…

Abstract

Purpose

In everyday life, people generally wear two layers of clothes (a knitted vest and a knitted t-shirt) during the summer. It is essential to understand which types of innerwear and outerwear maximize comfort. The primary objective of this research is to investigate the influence of layering outerwear on innerwear, as well as the air gap between two layers, on thermal comfort properties.

Design/methodology/approach

In this study, a total of 12 combinations were created from four vest fabrics and three T-shirt fabrics. The thermal properties (thermal conductivity, thermal resistance, thermal absorptivity, thermal diffusion and peak heat flow) were evaluated for the individual inner and outer layers. Each inner layer was layered with an outer layer to observe the effect of layering on the thermal properties. An air gap of 2 mm was introduced between the inner and outer layers to study the effect of air gap on thermal properties.

Findings

Tencel fibre exhibits higher thermal conductivity and absorptivity than cotton and polyester. Upon layering an outer layer on an inner layer, the thermal conductivity and thermal absorptivity increase to a slight extent, thermal resistance and diffusion increase drastically and the peak heat flow reduces. With an air gap between the two layers, the thermal conductivity did not improve, the difference in thermal resistance among all the combinations reduced, the thermal absorptivity of the combination textiles was lower than that of the innerwear alone, the thermal diffusion increased and the peak heat flow diminished for all the combinations.

Practical implications

In practice, this comprehensive thermal comfort analysis provides specific combinations of inner and outer articles of clothing that are most appropriate for enhancing comfort during the summer season.

Originality/value

Though there are many studies on the effect of multilayer fabrics on thermal properties, no extensive research analyses the influence of innerwear and outerwear combinations on thermal comfort properties.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 5
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 14 May 2024

Gizem Karakan Günaydın, Erhan Kenan Çeven and Nejla Çeven

The paper aims to provide an investigation about the effect of weft yarn type on thermal comfort and air permeability properties of Lyocell blended drapery fabrics.

Abstract

Purpose

The paper aims to provide an investigation about the effect of weft yarn type on thermal comfort and air permeability properties of Lyocell blended drapery fabrics.

Design/methodology/approach

The paper evaluates the effect of weft yarn type on thermal comfort and air permeability properties of Lyocell blended drapery fabrics. Twill drapery fabrics with 18 Tex linen warp yarn where two types of weft yarns were utilized respectively with the order of “A” yarn and “B” yarn. 58 Tex Lyocell Linen blended first weft yarn (A yarn) was kept constant and the second weft yarn (B yarn) varied in different yarn structures and yarn count. Thermal comfort properties such as thermal conductivity, thermal resistivity, thermal absorptivity, fabric thickness were measured by means of Alambeta device. Correlation matrix between the thermal properties was also displayed. Air permeability results were obtained by using SDL Atlas Digital Air Permeability Tester Model M 021 A. One way analysis of variance (ANOVA) test was performed in order to investigate the effect of weft yarn type on thermal comfort and air permeability properties of Lyocell blended drapery fabrics.

Findings

In this paper, weft yarn type was found as a significant factor on some of the thermal comfort properties such as thermal conductivity, thermal resistivity, thermal absorptivity, fabric thickness and on the air permeability properties.

Originality/value

There are limited works related to evaluation of some thermal comfort and air permeability properties of Lyocell blended drapery fabrics.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 31 October 2023

Ouided Dehas, Laidi Babouri, Yasmina Biskri and Jean-Francois Bardeau

This study aims to deal with both the development and mechanical investigations of unsaturated polyester matrix (UPR) composites containing recycled polyethylene terephthalate…

Abstract

Purpose

This study aims to deal with both the development and mechanical investigations of unsaturated polyester matrix (UPR) composites containing recycled polyethylene terephthalate (PET) fibers as new fillers.

Design/methodology/approach

UPR/PET fibers composites have been developed as mats by incorporating 5, 8, 13 and 18 parts per hundred of rubber (phr) of 6-, 10- and 15-mm length PET fibers from the recycling of postconsumer bottles. The mechanical and physical properties of the composites were investigated as a function of fiber content and length. A significant increase in stress at break and in ultimate stress (sr) were observed for composites reinforced with 5 and 8 phr of 15-mm length PET fibers. The Izod impact strength of UPR/mat PET fiber composites as a function of fiber rate and length showed that the 5 and 8 phr composites for the 15-mm length PET fiber have the optimal mechanical properties 13.55 and 10.50 Kj/m2, respectively. The morphological study showed that the strong adhesion resulting from the affinity of the PET fiber for the UPR matrix. The ductile fracture of materials reinforced with 5 and 8 phr is confirmed by the fiber deformation and fracture surface roughness.

Findings

This study concluded that the PET fiber enhances the properties of composites, a good correlation was observed between the results of the mechanical tests and the structural analysis revealing that for the lower concentrations, the PET fibers are well dispersed into the resin, but entanglements are evidenced when the fiber content increases.

Originality/value

It can be shown from scanning electron microscopy micrographs that the fabrication technique produced composites with good interfacial adhesion between PET fibers and UPR matrix.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 9 July 2024

Heba Raslan, Khaled El-Nemr, Magdy Ali and Medhat Hassan

This study aims to investigate the influences of polyester fabric layers on the mechanical properties of SBR and devulcanized waste rubber composite materials, as well as the…

Abstract

Purpose

This study aims to investigate the influences of polyester fabric layers on the mechanical properties of SBR and devulcanized waste rubber composite materials, as well as the effect of gamma irradiation dose.

Design/methodology/approach

The devulcanized waste rubbers (DWR) were carried out by different methods. First, chemically, by two different reclaiming agents such as tetramethylthiuram disulfide (TMTD) and 2-mercapto benzothiazole disulfide (MBTS). Secondary by a physical method like microwave (MW). The devulcanized rubbers were mixed with virgin styrene butadiene rubber (SBR) in different ratios, as follows: SBR-DWR (TMTD) 50 / 50, SBR-DWR (MBTS) 80 / 20 and SBR-DWR (MW) 80 / 20. A series of sandwich polyester tire cord fabrics were used as reinforcement for making SBR and devulcanized waste rubber composite materials and molded on a hot press into rubber sheet films, then subjected to gamma radiation at different doses ranging from 100 up to 200 kGy.

Findings

The experimental results indicate that increasing the layer number improves the mechanical properties of composites. The tensile strength, tearing, hardness and elastic modulus of the rubber composites increased with the rise of the fiber layers and by increasing the irradiation dose up to 200 kGy. The reclaiming agent TMTD gave the best results for mechanical properties, followed by MW and then MBTS.

Originality/value

This phenomenon can be detailed based on the fact that when the fiber-reinforced composites are subjected to loading, the fibers act as load carriers, depending on the population and orientation of the fibers. Also, scanning electron microscopy (SEM) reveals that adhesion was caused by tire cord fabrics and rubber blend matrix.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Open Access
Book part
Publication date: 2 October 2023

Sönnich Dahl Sönnichsen

This chapter highlights how implementing circular economy principles can help companies working with sustainability to move from a reductionist and waste management approach to…

Abstract

This chapter highlights how implementing circular economy principles can help companies working with sustainability to move from a reductionist and waste management approach to marketing competitive circular value propositions that intentionally design out waste (e.g. emissions and pollution) by rethinking, reinventing and redesigning the value chain. Schijvens, a Dutch family-owned corporate fashion textile company, acts as a case for exemplifying successful implementation of circular economy principles as a marketing strategy in a sector that struggles with finding solutions to the ethical challenges of producing and marketing textile fashion. The textile industry has, for many years, been accused of production that is based on environmentally harmful processes and conditions that are not socially fair. Circular economy principles provide a range of suggestions to address the ethical challenges occurring from covering the human needs of having clothes to wear. Yet, implementing circular economy principles is not a panacea. It is not only a question of delivering a technological quick fix but also a question of managing the new processes and human mindset guiding the actions in the value chain. This chapter, therefore, outlines reasons for a different perspective on the traditional linear value chain and related implications managers face when undertaking a journey from sustainability based on a reductionist approach to a closed-loop approach. It is argued that implementing circular economy principles by pro-actively managing the value chain processes based on eco-centric dynamic capabilities can provide even more radical changes than the incremental reductionist approach often associated with being a green sustainable company.

Details

Creating a Sustainable Competitive Position: Ethical Challenges for International Firms
Type: Book
ISBN: 978-1-80455-252-0

Keywords

Article
Publication date: 18 February 2022

Muhammad Umar Nazir, Muhammad Usman Javaid, Khubab Shaker, Yasir Nawab, Tanveer Hussain and Muhammad Umair

This paper aims to develop bilayer woven fabrics with different picking sequences with enhanced comfort without any change in the constituent materials.

Abstract

Purpose

This paper aims to develop bilayer woven fabrics with different picking sequences with enhanced comfort without any change in the constituent materials.

Design/methodology/approach

Six bilayer woven fabrics were produced on Dobby loom with 3/1 twill weave using micro-polyester yarn. Three different picking sequences, i.e. single pick insertion (SPI), double pick insertion (DPI) and three pick insertion (3PI), were used in both face and back layers. The effect of picking sequence on air permeability (AP), volume porosity, thermal resistance and overall moisture management capability (OMMC) of the samples were analyzed.

Findings

The results showed that 3PI–3PI picking sequence gives the highest OMMC, AP and thermal resistance in bilayer woven fabrics and the least results exhibited by SPI–SPI picking sequence.

Research limitations/implications

This research uses a bilayer woven system that develops channels and trapes the air causing higher thermal resistance; therefore, applicable for winter sports clothing rather than for summer wear. Developed bilayer woven fabrics can be used in winter sportswear to improve the comfort of the wearer and reduce fatigue during activity.

Originality/value

Authors have developed bilayer fabrics by changing the picking sequences, i.e. SPI, DPI and 3PI of weft yarns in both layers and compared their thermo-physiological comfort properties.

Details

Research Journal of Textile and Apparel, vol. 27 no. 4
Type: Research Article
ISSN: 1560-6074

Keywords

1 – 10 of 191