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The purpose of this paper is to propose a hybrid driving system that couples a motor and flywheel energy storage (FES) for a megawatt-scale superconducting direct current (DC) induction heater. Previous studies have proven that a superconducting DC induction heater has great advantages in relation to its energy efficiency and heating quality. In this heater, a motor rotates an aluminium billet in a DC magnetic field and the induced eddy current causes it to be heated. When the aluminium billet begins to rotate, a high peak load torque appears at a low rotation speed. Therefore, driving the billet economically has been a great challenge when designing the driving system, which is the focus of this paper.

A hybrid driving system based on FES is designed to provide extra torque when the peak load torque occurs at a low rotation speed, which allows the successful start-up of the aluminium billet and the operation of the motor at its rated capacity. The mechanical structure of this hybrid driving system is introduced. A simulation model was constructed using Matlab/Simulink and the dynamic start-up process is analysed. The influence of the flywheel’s inertia and required minimum engagement speed are investigated.

The results of this paper show that the hybrid driving system that couples FES and a motor can successfully be used to start the aluminium billet rotating. The flywheel’s inertia and engagement speed are the most important parameters. The inertia of the flywheel decreases with an increase in its engagement speed.

The cost of the driving system is significantly reduced, which is very important in relation to the commercial potential of this apparatus.

A novel start-up strategy for driving the aluminium billet of a superconducting DC induction heater at low speed is proposed based on FES.

This paper aims to introduce a computationally efficient hybrid analytical–finite element (FE) methodology for loss evaluation in electric vehicle (EV) permanent magnet (PM) traction motor applications. In this class of problems, eddy current losses in PMs and iron laminations constitute an important part of overall drive losses, representing a key design target.

Both surface mounted permanent magnet (SMPM) and double-layer interior permanent magnet (IPM) motor topologies are considered. The PM eddy losses are calculated by using analytical solutions and Fourier harmonic decomposition. The boundary conditions are based on slot opening magnetic field strength tangential component in the air gap in the SMPM topology case, whereas the numerically evaluated normal flux density variation on the surface of the outer PM is implemented in the IPM case. Combined analytical–loss evaluation technique has been verified by comparing its results to a transient magnetodynamic two-dimensional FE model ones.

The proposed loss evaluation technique calculated the total power losses for various operating conditions with low computational cost, illustrating the relative advantages and drawbacks of each motor topology along a typical EV operating cycle. The accuracy of the method was comparable to transient FE loss evaluation models, particularly around nominal speed.

The originality of this paper is based on the development of a fast and accurate PM eddy loss model for both SMPM and IPM motor topologies for traction applications, combining effectively both analytical and FE techniques.

The purpose of this paper is to investigate the impact of the stator core design for a surface permanent magnet motor (SPMM) on the cogging torque profile. The objective is to show how the cogging torque of this type of motor can be significantly reduced by implementing an original compound technique by skewing stator slots and inserting wedges in the slot openings.

At the beginning generic model of a SPMM is studied. By using FEA, for this idealised assembly, characteristics of cogging and electromagnetic torque are simulated and determined for one period of their change. Afterwards, actual stator design of the original SPMM is described. It is thoroughly investigated and the torque characteristics are compared with the generic ones. While the static torque is slightly decreased, the peak cogging torque is almost doubled and the curve exhibits an uneven profile. The first method for cogging torque reduction is skewing the stator stack. The second technique is to insert wedges of SMC in the slot openings. By using 2D and 2 1/2D numerical experiment cogging curves are calculated and compared. The best results are achieved by combining the two techniques. The comparative analyses of the motor models show the advantages of the proposed novel stator topology.

It is presented how the peak cogging torque can be substantially decreased due to changes in the stator topology. The constraint is to keep the same stator lamination. By skewing stator stack for one slot pitch 10° the peak cogging torque is threefold reduced. The SMC wedges in slot opening decrease the peak cogging almost four times. The novel stator topology, a combination of the former ones, leads to peak cogging of respectable 0.182 Nm, which is reduced for 7.45 times.

The paper presents an original compound technique for cogging torque reduction, by combining the stator stack skewing and inserting SMC wedges in the slot openings.

This paper presents the design techniques applied to a novel fractional-slot 6/4 pole permanent magnet brushless direct current (PMBLDC) motor, for cogging torque reduction. The notable feature of this motor is the simplicity of the design and low production cost. The purpose of this paper is to reduce the peak cogging torque of the motor. The focus is put on the stator topology tuning, and a new design for the stator poles is proposed. By determining the optimum stator pole arc length and the best pole shoe thickness, the cogging torque is significantly reduced. This new optimised motor design has been analysed in detail. The validation of the results is documented with respective figures and charts.

At the beginning, the design data for the 6/4 pole PMBLDC motor with concentrated three phase windings and asymmetric stator pole arcs is presented. In the study, this motor is taken as a reference model (A₀, T₀). A full performance finite element analysis of the reference motor has been carried out, and the weak points in the motor design have been identified. By simple design techniques, tuning the stator pole geometry, a two-stage design optimisation for cogging torque minimisation has been performed and the solution array has been derived. The optimised model is selected and proposed (A_opt, T_opt). The comparative analysis of the reference and optimised motors show the advantages of the proposed novel design and prove the methodology.

The results of the work demonstrate how simple design techniques can minimise the peak of the cogging torque profile, while maintaining the specified electromagnetic torque value. The sensitivity of the cogging torque profile because of changes of the stator pole design inside the prescribed constraints is apparent. The stator poles of the reference motor have an arc length of 85° and pole shoe thickness of 6 mm. The newly shaped stator poles have an arc length of 78.5° and pole shoe thickness 4.8 mm. The peak-cogging torque has been reduced from 0.158 Nm to a respectable value of 0.066 Nm. However, to reduce electromagnetic torque ripple and pulsations, further investigations are required.

The paper presents an approach to cogging torque reduction for a 6/4 PMBLDC motor. A two-step original design procedure is introduced and an optimised stator pole geometry is defined. The minimised cogging torque has been demonstrated with improved usage of the active materials. This work could serve as a good basis for further optimisation of the motor design.

The purpose of this study is to stabilize the rotating speed of the permanent magnet direct current (PMDC) motor driven by a DC-DC boost converter under mismatched disturbances (i.e.) under varying load circumstances like constant, frictional, fan type, propeller and undefined torques.

This manuscript proposes a higher order sliding mode control to elevate the dynamic behavior of the speed controller and the robustness of the PMDC motor. A second order classical sliding surface and proportional-integral-derivative sliding surface (PIDSS) are designed and compared.

For the boost converter with PMDC motor, both simulation and experimentation are exploited. The prototype is built for an 18 W PMDC motor with field programmable gate arrays. The suggested sliding mode with second order improves the robustness of the arrangement under disturbances with a wide range of control. Both the simulation and experimental setup shows satisfactory results.

According to software-generated mathematical design and experimental findings, PIDSS exhibits excellent performance with respect to settling speed, steady-state error and peak overshoot.

The purpose of this paper is to simulate the tension process of tension-type anchor cable and to explore the mechanical characteristics and tension-torsion coupling effect of anchor cable subjected to tension.

ABAQUS numerical software is applied to construct the numerical models of tension-type anchor cables with different diameters. Through explicit contact, the characteristics of contact between grouting body-anchor cable and grouting body-rock mass are determined. Confining pressure is applied to the model through surface pressure, and drawing force is applied to the model by displacement loading so as to simulate the tension process of the anchor cable.

The results show that the stress is transmitted in both axial and radial directions in the anchorage section and distributed in a cone. The shear stress in the grouting body is unevenly distributed, and its peak value increases with the rise in confining pressure and anchor cable diameter. The stress characteristics of torque and axial force are basically consistent and evenly distributed in the free section; they gradually decrease in the anchorage section. Due to the tension-torsion coupling effect, the internal stress characteristics of the anchor cable structure vary. On average, the anchorage performance of each anchor cable model is improved by 6.19%.

The proposed method of numerical modelling is effective in addressing the interface contact between the anchor cable and the grouting body and in solving the problem with convergence of calculation. Compared with the indoor test, this method is more suited to collecting the internal mechanical data of the anchor body.

The purpose of this paper is to introduce a new design optimization technique for a surface mounted permanent magnet (SMPM) machine to increase sensorless performance at high loadings by compromising with torque capability.

An SMPM parametric machine model was created and analysed by finite element analysis (FEA) software by means of the Matlab environment. Eight geometric parameters of the machine were optimized using genetic algorithms (GAs). The outer volume of the machine, namely copper loss per volume, was kept constant. In order to prevent sensorless performance loss at high loading, an optimization process was realized using two loading stages: maximum torque with minimum ripple at nominal load and maximum self-sensing capability at twice load. In order to show the effectiveness of the proposed technique, the obtained results were compared with the classical one-stage optimization realized for each loading condition separately.

With the proposed technique, fairly good performance results of the optimization were obtained when compared with the one-stage optimizations. Using the proposed technique, sensorless performance of the motor was highly increased by compromising torque capability for high loading. Additionally, this paper shows that the self-sensing properties of a SMPM machine should be considered at the design stage of the machine.

In related literature, design optimization studies for the sensorless capability of SMPM motor are very few. By increasing optimization performance, new proposed technique provides to achieve good result at high load for sensorless performance compromising torque capability.

The purpose of this paper is to analyze the impact of magnetic saturation on the steady‐state operation of the induction motor (IM) drive in regard to rotor field‐oriented control (RFOC). The aim of the presented two methods is to obtain the required steady‐state torque with minimal stator current, which thus reduces stator coper losses considerably.

The first method is based on an analytic calculation of the peak torque‐per‐ampere ratio curve of saturated IM. The torque characteristics obtained at a constant stator current are used to calculate that value of magnetizing current which gives the minimal stator current for the required load torque. The second method directly searches the minimal stator current for the required load torque. Experiments completely confirm the efficiency of the proposed selection of a magnetizing current reference.

Operation of the IM drive strongly depends on a proper selection of the rotor flux linkage reference value, the selection of which represents an additional degree of freedom in control design. Therefore, it can be used to optimize some of those drive features subjected to voltage and current constraints. The proposed calculation procedure is simple so that can be easily implemented in practically application. However, some additional IM data like magnetizing curve, inertia moment, and coefficient of viscous friction are necessary.

The substantial impact of saturation on the stead‐state torque characteristics of IM, determined for the constant stator current and the constant d‐axis stator current, is determined analytically and numerically.

Hydro-viscous drive (HVD) clutches are widely used in equipment requiring soft start, such as fans and pumps, to transmit torque and adjust speed by changing the gap distance between friction pairs. This paper aims to propose a novel two-parameter evaluation method for HVD during the mixed lubrication stage. The objective is to develop an effective model that establishes the relationship between these parameters and the actual surface topography.

In the presented methods, the fractal features of the real manufacturing surface are calculated based on the power spectrum function by the ultra-depth three-dimensional microscope. After that, the hybrid friction model of the friction plate is established based on mixed elasto-hydrodynamic lubrication theory, boundary friction model and fractal theory. Then the torque and load bearing characteristics of the clutch are obtained, and the influences of the surface fractal features are investigated and discussed. Finally, the Weierstrass–Mandelbrot function is adopted for the surface topography characterization and evaluation.

The results indicate that the proposed method exhibits good accuracy, while the speed difference between the friction pair exceeds 2,500 rpm. It is concluded that this paper proposed a way to evaluate the torque and loading capacity of HVD considering the real manufacturing surface topography and is helpful for surface optimization.

The originality and value of this study lie in its development of a novel torque and load bearing capacity evaluation method for HVD in mixed lubrication stage, considering manufacturing surface topography and describing the real manufacturing surface.

The purpose of this paper is to make a quantitative comparison between induction machine (IM) and interior permanent magnet machine (IPM) for electric vehicle applications, in terms of electromagnetic performance and material cost.

The analysis of IM is based on an analytical method, which has been validated by test. The analysis of IPM is based on finite element analysis. The popular Toyota Prius 2010 IPM is adopted directly, and the IM is designed with the same stator outer diameter and stack length as Prius 2010 IPM for a fair comparison.

The torque capability of IM is lower than IPM for low electric loading and competitive to IPM for high electric loading. The maximum torque/power-speed characteristic of IM is competitive to IPM; while the rated torque/power-speed characteristic of IM is poorer than IPM. The power factor of IM is competitive and even better than IPM for high electric loading in low-speed region. The torque ripple of IM is comparable to IPM for high electric loading and much lower than IPM for low electric loading. The overall efficiency of IM is lower than IPM, and the maximum efficiency of copper squirrel cage IM is approximately 2-3 percent lower than IPM. The material cost of IM is about half of IPM when IM and IPM are designed with the same stator outer diameter and stack length.

The electromagnetic performances and material costs of IM and IPM are quantitatively compared and discussed.