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Article
Publication date: 29 February 2024

Heng Liu, Yonghua Lu, Haibo Yang, Lihua Zhou and Qiang Feng

In the context of fixed-wing aircraft wing assembly, there is a need for a rapid and precise measurement technique to determine the center distance between two double-hole…

Abstract

Purpose

In the context of fixed-wing aircraft wing assembly, there is a need for a rapid and precise measurement technique to determine the center distance between two double-hole components. This paper aims to propose an optical-based spatial point distance measurement technique using the spatial triangulation method. The purpose of this paper is to design a specialized measurement system, specifically a spherically mounted retroreflector nest (SMR nest), equipped with two laser displacement sensors and a rotary encoder as the core to achieve accurate distance measurements between the double holes.

Design/methodology/approach

To develop an efficient and accurate measurement system, the paper uses a combination of laser displacement sensors and a rotary encoder within the SMR nest. The system is designed, implemented and tested to meet the requirements of precise distance measurement. Software and hardware components have been developed and integrated for validation.

Findings

The optical-based distance measurement system achieves high precision at 0.04 mm and repeatability at 0.02 mm within a range of 412.084 mm to 1,590.591 mm. These results validate its suitability for efficient assembly processes, eliminating repetitive errors in aircraft wing assembly.

Originality/value

This paper proposes an optical-based spatial point distance measurement technique, as well as a unique design of a SMR nest and the introduction of two novel calibration techniques, all of which are validated by the developed software and hardware platform.

Details

Sensor Review, vol. 44 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 6 June 2019

K. Todd Lowe

The purpose of this paper is to assess state-of-the-art techniques for quantifying flow distortion in the inlets of turbofan engines, particularly with respect to the prospects…

Abstract

Purpose

The purpose of this paper is to assess state-of-the-art techniques for quantifying flow distortion in the inlets of turbofan engines, particularly with respect to the prospects for future flight applications.

Design/methodology/approach

To adequately characterize the flow fields of complex aircraft inlet distortions, the author has incorporated laser velocimetry techniques, namely, stereoscopic particle image velocimetry (PIV) and Doppler velocimetry based on filtered Rayleigh scattering (FRS), into inlet distortion studies.

Findings

Overall, the results and experience indicate that the pathway for integration of FRS technologies into flight systems is clearer and more robust than that of PIV.

Practical implications

While always a concern, the topic of inlet distortion has grown in importance as contemporary airframe designers seek extremely compact and highly integrated inlets. This research offers a means for gaining new understanding of the in situ aerodynamic phenomena involved with complex inlet distortion.

Originality/value

This paper presents unique applications of turbofan inlet velocimetry methods while providing an original assessment of technological challenges involved with progressing advanced velocimetry techniques for flight measurements.

Details

Aircraft Engineering and Aerospace Technology, vol. 92 no. 1
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 9 October 2017

Ali Sohaib, Laurence Broadbent, Abdul Rehman Farooq, Lyndon Neal Smith and Melvyn Lionel Smith

Significant research has been carried out in terms of development of new bidirectional reflectance distribution function (BRDF) instruments; however, there is still little…

Abstract

Purpose

Significant research has been carried out in terms of development of new bidirectional reflectance distribution function (BRDF) instruments; however, there is still little research available regarding spectral BRDF measurements of human skin. This study aims to investigate the variation in human skin reflectance using a new fibre optic-based spectral-BRDF measurement device.

Design/methodology/approach

Design of this system mainly involves use of multiple fibre optics to illuminate and detect light reflected from a sample, whereas a hemispherical dome was 3D printed to mount the fibres at various slant/tilt angles. To investigate the spectral differences in BRDF of human skin, 3 narrowband filters in the visible spectrum were used, whereas measurements were taken from the back of the hand for Caucasian and Asian skin types.

Findings

The experiments demonstrate that the BRDF of human skin varies with wavelengths in the visible spectrum and it is also different for Caucasian and Asian skin types. Both skin types exhibit off-specular reflection with increase in angle of incidence and show less variation with respect to viewing angles when the angle of incidence is normal to the surface.

Research implications

A database of spectral BRDF measurements of human skin will help not only in creating realistic skin renderings but also in development of novel skin reflectance models for biomedical and machine vision applications. The measurements would also provide means to validate the predictions from existing light transport/spectral simulation models for human skin and will ultimately help in the accurate diagnosis and simulation of various skin disorders.

Originality/value

The proposed system provides fast scatter measurements by utilising multiple fibres to detect light simultaneously at different angles while also allowing easy switching between incident light directions. Due to its flexible design and contact-based measurements, the device is independent of errors due to sample movements and does not require any image registration. Also, measurements taken from the device show that the BRDF of skin varies significantly in the visible spectrum and it is different for Caucasian and Asian skin types.

Details

Sensor Review, vol. 37 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 28 June 2011

Mohammed Omar, Konda Reddy Thotti, Rohit Parvataneni, Yi Zhou, Abed Alraoof Mayyas and Ala Qattawi

The purpose of this paper is to investigate an optical‐based scanning modality for the real‐time measurements of automotive interior gaps.

Abstract

Purpose

The purpose of this paper is to investigate an optical‐based scanning modality for the real‐time measurements of automotive interior gaps.

Design/methodology/approach

The hardware is based on a charge‐coupled device detector acquiring a laser illumination. The laser is projected on multitude of substrates with different reflectivities and surface profiles; while the scanning is progressed manually through a hand‐held setup.

Findings

The proposed software identifies the optical gap location automatically and establishes a dynamic field of view.

Research limitations/implications

The study conducts a tool reliability and repeatability study that yield an accuracy of 0.08 mm and a repeatability of less than 6.5 percent as user bias. The developed hardware/software combination, when compared with two commercial systems; a 3D scanner and an industrially packaged sensor unit used for exterior gaps, which provided repeatability values of 24 and 17 percent, respectively, with accuracies of 1.5 and 0.34 mm.

Originality/value

New hardware and software are developed in combination to operate effectively on different deco finish and gap separations.

Details

Sensor Review, vol. 31 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Content available
Article
Publication date: 1 September 2003

Jon Rigelsford

167

Abstract

Details

Assembly Automation, vol. 23 no. 3
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 1 April 1990

Robbie Birrel

There is a baffling number of sensors suitable for the automatic control of welding. Research at The Welding Institute (TWI) should help industry to make the right choice of…

Abstract

There is a baffling number of sensors suitable for the automatic control of welding. Research at The Welding Institute (TWI) should help industry to make the right choice of sensor for a given requirement and application.

Details

Industrial Robot: An International Journal, vol. 17 no. 4
Type: Research Article
ISSN: 0143-991X

Article
Publication date: 4 September 2017

Stephan Mühlbacher-Karrer, Juliana Padilha Leitzke, Lisa-Marie Faller and Hubert Zangl

This paper aims to investigate the usability of the non-iterative monotonicity approach for electrical capacitance tomography (ECT)-based object detection. This is of particular…

Abstract

Purpose

This paper aims to investigate the usability of the non-iterative monotonicity approach for electrical capacitance tomography (ECT)-based object detection. This is of particular importance with respect to object detection in robotic applications.

Design/methodology/approach

With respect to the detection problem, the authors propose a precomputed threshold value for the exclusion test to speed up the algorithm. Furthermore, they show that the use of an inhomogeneous split-up strategy of the region of interest (ROI) improves the performance of the object detection.

Findings

The proposed split-up strategy enables to use the monotonicity approach for robotic applications, where the spatial placement of the electrodes is constrained to a planar geometry. Additionally, owing to the improvements in the exclusion tests, the selection of subregions in the ROI allows for avoiding self-detection. Furthermore, the computational costs of the algorithm are reduced owing to the use of a predefined threshold, while the detection capabilities are not significantly influenced.

Originality/value

The presented simulation results show that the adapted split-up strategies for the ROI improve significantly the detection performance in comparison to the traditional ROI split-up strategy. Thus, the monotonicity approach becomes applicable for ECT-based object detection for applications, where only a reduced number of electrodes with constrained spatial placement can be used, such as in robotics.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, vol. 36 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 22 March 2023

Qi Jiang, Jihua Li and Danish Masood

With the increasing development of the surgical robots, the opto-mechatronic technologies are more potential in the robotics system optimization. The optic signal plays an…

Abstract

Purpose

With the increasing development of the surgical robots, the opto-mechatronic technologies are more potential in the robotics system optimization. The optic signal plays an important role in opto-mechatronic systems. This paper aims to present a review of the research status on fiber-optic-based force and shape sensors in surgical robots.

Design/methodology/approach

Advances of fiber-optic-based force and shape sensing techniques in the past 20 years are investigated and summarized according to different surgical requirement and technical characteristics. The research status analysis and development prospects are discussed.

Findings

Compared with traditional electrical signal conduction, the phototransduction provides higher speed transmission, lower signal loss and the immunity to electromagnetic interference in robot perception. Most importantly, more and more advanced optic-based sensing technologies are applied to medical robots in the past two decades because the prominence is magnetic resonance imaging compatibility. For medical robots especially, fiber-optic sensing technologies can improve working security, manipulating accuracy and provide force and shape feedback to surgeon.

Originality/value

This is a new perspective. This paper mainly researches the application of optical fiber sensor according to different surgeries which is beneficial to learn the great potential of optical fiber sensor in surgical robots. By enumerating the research progress of medical robots in optimization design, multimode sensing and advanced materials, the development tendency of fiber-optic-based force and shape sensing technologies in surgical robots is prospected.

Details

Sensor Review, vol. 43 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 March 2001

Sarah C. Cremer

Description of current 4DI three dimensional imaging system, a proprietary 3D vision sensing technology available from Intelligent Automation (IA), and introduction to the…

Abstract

Description of current 4DI three dimensional imaging system, a proprietary 3D vision sensing technology available from Intelligent Automation (IA), and introduction to the recently developed, next generation, HiPART (High‐resolution Phase Angle Resolved Triangulation) gauge sensor developed by a consortium in which IA participated. Both are non‐contact electro‐optical systems capable of being applied to a wide realm of inspection possibilities for the metrology industry. The HiPART sensor is one of the key non‐contact measurement technologies developed by potential end‐users of the technology, high‐technology advancement companies, and the US government in a collaborative effort to improve the measurement and inspection processes of manufactured parts. Specifications and benefits of the sensors, and examples of possible uses are outlined, illustrating the advantage that the 4DI and HiPART sensor have over standard coordinate measuring machines (CMMs). These sensors are actively being commercialized by IA, a custom automation and machine vision development company, which is introducing it to the appropriate markets.

Details

Sensor Review, vol. 21 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 26 June 2009

Pekka Kytösaho and Timo Liukkonen

Little interest has been shown in pickup conditions and parameters and their effect on placement accuracy in the literature before. The purpose of this paper is to find out the…

1832

Abstract

Purpose

Little interest has been shown in pickup conditions and parameters and their effect on placement accuracy in the literature before. The purpose of this paper is to find out the possible link between pickup conditions and placement accuracy of typical discrete chip components.

Design/methodology/approach

A dedicated test board was developed and used to study the ultimate critical pickup conditions. Then the same board was used to find out the best parameters between ultimate conditions and perfect conditions in order to define working limits for good enough pickup that would work well in practice.

Findings

The link between pickup conditions and placement quality was found and converted into measurable controllable values. Additionally, a problem was surprisingly detected in the placement machine's vision performance resulting in inaccuracy, and parameters were re‐defined to avoid this problem in real‐world production. Based on all the findings, the best parameters were defined for component pickup.

Originality/value

This paper discusses the effect of component pickup conditions on accuracy which is seldom handled in the literature. Owing to smaller spacing between chip components in the future, pickup is becoming more important; components will simply have to be picked up more and more on the centre to avoid collision with components already been placed. This paper clearly shows the requirement for placement machine manufacturers to develop more accurate pickup tools for the future.

Details

Soldering & Surface Mount Technology, vol. 21 no. 3
Type: Research Article
ISSN: 0954-0911

Keywords

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