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Article
Publication date: 3 October 2023

Roberto Junior Algarín Roncallo, Luis Lisandro Lopez Taborda and Diego Guillen

The purpose of this research is present an experimental and numerical study of the mechanical properties of the acrylonitrile butadiene styrene (ABS) in the additive manufacturing…

Abstract

Purpose

The purpose of this research is present an experimental and numerical study of the mechanical properties of the acrylonitrile butadiene styrene (ABS) in the additive manufacturing (AM) by fused filament fabrication (FFF). The characterization and mechanical models obtained are used to predict the elastic behavior of a prosthetic foot and the failure of a prosthetic knee manufactured with FFF.

Design/methodology/approach

Tension tests were carried out and the elastic modulus, yield stress and tensile strength were evaluated for different material directions. The material elastic constants were determined and the influence of infill density in the mechanical strength was evaluated. Yield surfaces and failure criteria were generated from the tests. Failures over prosthetic elements in tridimensional stresses were analyzed; the cases were evaluated via finite element method.

Findings

The experimental results show that the material is transversely isotropic. The elasticity modulus, yield stress and ultimate tensile strength vary linearly with the infill density. The stresses and the failure criteria were computed and compared with the experimental tests with good agreement.

Practical implications

This research can be applied to predict failures and improve reliability in FFF or fused deposition modeling (FDM) products for applications in high-performance industries such as aerospace, automotive and medical.

Social implications

This research aims to promote its widespread adoption in the industrial and medical sectors by increasing reliability in products manufactured with AM based on the failure criterion.

Originality/value

Most of the models studied apply to plane stress situations and standardized specimens of printed material. However, the models applied in this study can be used for functional parts and three-dimensional stress, with accuracy in the range of that obtained by other researchers. The researchers also proposed a method for the mechanical study of fragile materials fabricated by processes of FFF and FDM.

Article
Publication date: 27 June 2023

Pedro Antunes, José A. Pino, Mathews Nkhoma and Nguyen Hoang Thuan

Business process modeling faces a difficult balance: on the one hand, organizations seek to enact, control and automate business processes through formal structures (procedures…

Abstract

Purpose

Business process modeling faces a difficult balance: on the one hand, organizations seek to enact, control and automate business processes through formal structures (procedures and rules). On the other hand, organizations also seek to embrace flexibility, change, innovation, value orientation, and dynamic capabilities, which require informal structures (unique user experiences). Addressing this difficulty, the authors propose the composite approach, which integrates formal and informal process structures. The composite approach adopts a socio-material conceptual lens, where both material and human agencies are supported.

Design/methodology/approach

The study follows a design science research methodology. An innovative artifact – the composite approach – is introduced. The composite approach is evaluated in an empirical experiment.

Findings

The experimental results show that the composite approach improves model understandability and situation understandability.

Research limitations/implications

This research explores the challenges and opportunities brought by adopting a socio-material conceptual lens to represent business processes.

Originality/value

The study contributes an innovative hybrid approach for modeling business processes, articulating coordination and contextual knowledge. The proposed approach can be used to improve model understandability and situation understandability. The study also extends the socio-material conceptual lens over process modeling with a theoretical framework integrating coordination and contextual knowledge.

Details

Business Process Management Journal, vol. 29 no. 6
Type: Research Article
ISSN: 1463-7154

Keywords

Article
Publication date: 17 September 2024

Sinan Obaidat, Mohammad Firas Tamimi, Ahmad Mumani and Basem Alkhaleel

This paper aims to present a predictive model approach to estimate the tensile behavior of polylactic acid (PLA) under uncertainty using the fused deposition modeling (FDM) and…

Abstract

Purpose

This paper aims to present a predictive model approach to estimate the tensile behavior of polylactic acid (PLA) under uncertainty using the fused deposition modeling (FDM) and American Society for Testing and Materials (ASTM) D638’s Types I and II test standards.

Design/methodology/approach

The prediction approach combines artificial neural network (ANN) and finite element analysis (FEA), Monte Carlo simulation (MCS) and experimental testing for estimating tensile behavior for FDM considering uncertainties of input parameters. FEA with variance-based sensitivity analysis is used to quantify the impacts of uncertain variables, resulting in determining the significant variables for use in the ANN model. ANN surrogates FEA models of ASTM D638’s Types I and II standards to assess their prediction capabilities using MCS. The developed model is applied for testing the tensile behavior of PLA given probabilistic variables of geometry and material properties.

Findings

The results demonstrate that Type I is more appropriate than Type II for predicting tensile behavior under uncertainty. With a training accuracy of 98% and proven presence of overfitting, the tensile behavior can be successfully modeled using predictive methods that consider the probabilistic nature of input parameters. The proposed approach is generic and can be used for other testing standards, input parameters, materials and response variables.

Originality/value

Using the proposed predictive approach, to the best of the authors’ knowledge, the tensile behavior of PLA is predicted for the first time considering uncertainties of input parameters. Also, incorporating global sensitivity analysis for determining the most contributing parameters influencing the tensile behavior has not yet been studied for FDM. The use of only significant variables for FEA, ANN and MCS minimizes the computational effort, allowing to simulate more runs with reduced number of variables within acceptable time.

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 20 October 2023

Dragan D. Milašinović

The purpose of this paper is to describe various aspects of the visco-elastoplastic (VEP) behavior of porous-hardened concrete samples in relation to standard tests.

Abstract

Purpose

The purpose of this paper is to describe various aspects of the visco-elastoplastic (VEP) behavior of porous-hardened concrete samples in relation to standard tests.

Design/methodology/approach

The problem is formulated on the basis of the rheological-dynamic analogy (RDA). In this study, changes in creep coefficient, Poisson's ratio, damage variables, modulus of elasticity, strength and angle of internal friction as a function of porosity are defined by P and S wave velocities. The RDA model provides a description of the degradation process of material properties from their peak state to their ultimate values using void volume fraction (VVF).

Findings

Compared to numerous versions of acoustic emission tracking developed to analyze the behavior of total wave propagation in inhomogeneous media with density variations, the proposed model is comprehensive in interpretation and consistent with physical understanding. The comparison of the damage variables with the theoretical variables under the assumption of spherical voids in the spherical representative volume element (RVE) shows a satisfactory agreement of the results for all analyzed samples if the maximum porosities are used for comparison.

Originality/value

The paper presents a new mathematical-physical method for examining the effect of porosity on the characteristics of hardened concrete. Porosity is essentially related to density variations. Therefore, it was logical to define the limit values of porosity using the strain energy density.

Details

Engineering Computations, vol. 40 no. 9/10
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 19 August 2024

Ibrahim T. Teke and Ahmet H. Ertas

The paper's goal is to examine and illustrate the useful uses of submodeling in finite element modeling for topology optimization and stress analysis. The goal of the study is to…

Abstract

Purpose

The paper's goal is to examine and illustrate the useful uses of submodeling in finite element modeling for topology optimization and stress analysis. The goal of the study is to demonstrate how submodeling – more especially, a 1D approach – can reliably and effectively produce ideal solutions for challenging structural issues. The paper aims to demonstrate the usefulness of submodeling in obtaining converged solutions for stress analysis and optimized geometry for improved fatigue life by studying a cantilever beam case and using beam formulations. In order to guarantee the precision and dependability of the optimization process, the developed approach will also be validated through experimental testing, such as 3-point bending tests and 3D printing. Using 3D finite element models, the 1D submodeling approach is further validated in the final step, showing a strong correlation with experimental data for deflection calculations.

Design/methodology/approach

The authors conducted a literature review to understand the existing research on submodeling and its practical applications in finite element modeling. They selected a cantilever beam case as a test subject to demonstrate stress analysis and topology optimization through submodeling. They developed a 1D submodeling approach to streamline the optimization process and ensure result validity. The authors utilized beam formulations to optimize and validate the outcomes of the submodeling approach. They 3D-printed the optimized models and subjected them to a 3-point bending test to confirm the accuracy of the developed approach. They employed 3D finite element models for submodeling to validate the 1D approach, focusing on specific finite elements for deflection calculations and analyzed the results to demonstrate a strong correlation between the theoretical models and experimental data, showcasing the effectiveness of the submodeling methodology in achieving optimal solutions efficiently and accurately.

Findings

The findings of the paper are as follows: 1. The use of submodeling, specifically a 1D submodeling approach, proved to be effective in achieving optimal solutions more efficiently and accurately in finite element modeling. 2. The study conducted on a cantilever beam case demonstrated successful stress analysis and topology optimization through submodeling, resulting in optimized geometry for enhanced fatigue life. 3. Beam formulations were utilized to optimize and validate the outcomes of the submodeling approach, leading to the successful 3D printing and testing of the optimized models through a 3-point bending test. 4. Experimental results confirmed the accuracy and validity of the developed submodeling approach in streamlining the optimization process. 5. The use of 3D finite element models for submodeling further validated the 1D approach, with specific finite elements showing a strong correlation with experimental data in deflection calculations. Overall, the findings highlight the effectiveness of submodeling techniques in achieving optimal solutions and validating results in finite element modeling, stress analysis and optimization processes.

Originality/value

The originality and value of the paper lie in its innovative approach to utilizing submodeling techniques in finite element modeling for structural analysis and optimization. By focusing on the reduction of finite element models and the creation of smaller, more manageable models through submodeling, the paper offers designers a more efficient and accurate way to achieve optimal solutions for complex problems. The study's use of a cantilever beam case to demonstrate stress analysis and topology optimization showcases the practical applications of submodeling in real-world scenarios. The development of a 1D submodeling approach, along with the utilization of beam formulations and 3D printing for experimental validation, adds a novel dimension to the research. Furthermore, the paper's integration of 1D and 3D submodeling techniques for deflection calculations and validation highlights the thoroughness and rigor of the study. The strong correlation between the finite element models and experimental data underscores the reliability and accuracy of the developed approach. Overall, the originality and value of this paper lie in its comprehensive exploration of submodeling techniques, its practical applications in structural analysis and optimization and its successful validation through experimental testing.

Article
Publication date: 16 July 2024

Shrushti Maheshwari, Anand Kumar, Pyaarjeet Singh Chaurasia, T. Niranjan, Zafar Alam and Sarthak S. Singh

This study aims to investigate the compression characteristics of the 3D-printed polylactic acid (PLA) samples at temperatures below the glass transition temperature (Tg) with…

Abstract

Purpose

This study aims to investigate the compression characteristics of the 3D-printed polylactic acid (PLA) samples at temperatures below the glass transition temperature (Tg) with varying strain rates and develop a thermo-mechanical viscoplastic constitutive model to predict the finite strain compression response using a single set of material parameters. Also, the micro-mechanical damage processes are linked to the global stress–strain response at varied strain rates and temperatures through scanning electron microscopy (SEM).

Design/methodology/approach

Tg of PLA was determined using a dynamic mechanical analyzer. Compression experiments were conducted at strain rates of 2 × 10–3/s and 2 × 10–2/s at 25°C, 40°C and 50°C. The failure mechanisms were examined using SEM. A finite strain thermo-mechanical viscoplastic constitutive model was developed to analyze the deformations at the considered strain rates and temperatures.

Findings

Tg of PLA was determined as 55°C. While the yield and post-yield stresses drop with increasing temperature, their trend reverses with an increased strain rate. SEM imaging indicated plasticizing effects at higher temperatures, while filament fragmentation and twisting at higher strain rates were identified as the dominant failure mechanisms. Using a non-linear regression analysis to predict the experimental data, an overall R2 value of 0.98 was achieved between experimental and model prediction, implying the robustness of the model’s calibration.

Originality/value

In this study, a viscoplastic constitutive model was developed that considers the combined effect of temperature and strain rate for FDM-printed PLA experiencing extensive compression. Using appropriate temperature-dependent modulus and flow rate properties, a single set of model parameters predicted the rise in the gap between yield stress and degree of softening as strain rates and temperatures increased.

Details

Rapid Prototyping Journal, vol. 30 no. 7
Type: Research Article
ISSN: 1355-2546

Keywords

Open Access
Article
Publication date: 26 July 2023

Jorge Manuel Mercado-Colmenero, M. Dolores La Rubia, Elena Mata-García, Moisés Rodriguez-Santiago and Cristina Martin-Doñate

Because of the anisotropy of the process and the variability in the quality of printed parts, finite element analysis is not directly applicable to recycled materials manufactured…

Abstract

Purpose

Because of the anisotropy of the process and the variability in the quality of printed parts, finite element analysis is not directly applicable to recycled materials manufactured using fused filament fabrication. The purpose of this study is to investigate the numerical-experimental mechanical behavior modeling of the recycled polymer, that is, recyclable polyethylene terephthalate (rPET), manufactured by a deposition FFF process under compressive stresses for new sustainable designs.

Design/methodology/approach

In all, 42 test specimens were manufactured and analyzed according to the ASTM D695-15 standards. Eight numerical analyzes were performed on a real design manufactured with rPET using Young's compression modulus from the experimental tests. Finally, eight additional experimental tests under uniaxial compression loads were performed on the real sustainable design for validating its mechanical behavior versus computational numerical tests.

Findings

As a result of the experimental tests, rPET behaves linearly until it reaches the elastic limit, along each manufacturing axis. The results of this study confirmed the design's structural safety by the load scenario and operating boundary conditions. Experimental and numerical results show a difference of 0.001–0.024 mm, allowing for the rPET to be configured as isotropic in numerical simulation software without having to modify its material modeling equations.

Practical implications

The results obtained are of great help to industry, designers and researchers because they validate the use of recycled rPET for the ecological production of real-sustainable products using MEX technology under compressive stress and its configuration for numerical simulations. Major design companies are now using recycled plastic materials in their high-end designs.

Originality/value

Validation results have been presented on test specimens and real items, comparing experimental material configuration values with numerical results. Specifically, to the best of the authors’ knowledge, no industrial or scientific work has been conducted with rPET subjected to uniaxial compression loads for characterizing experimentally and numerically the material using these results for validating a real case of a sustainable industrial product.

Details

Rapid Prototyping Journal, vol. 29 no. 11
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 27 April 2022

Nadia Talbi, Aghiles Nekmouche, Mohand Ould Ouali, Naceur-Eddine Hannachi and Mohammed Naboussi Farsi

This paper aims to model the performances of frames structures by comparing the predictions of ordinary control concrete (CC) and concretes reinforced by fibers. Two types of…

Abstract

Purpose

This paper aims to model the performances of frames structures by comparing the predictions of ordinary control concrete (CC) and concretes reinforced by fibers. Two types of steel fibers were used in this work, industrial steel fibers (ISF) and tire-reclaimed fibers obtained by cutting virgin steel tire-cord to 50 mm, noticed virgin steel fibers (VSF). In total, 3% of VSF are used. The results obtained in this paper clearly show the contribution of fibers in improving the global and local behavior of the frames structures. VSF gives the same or better overall behavior as the use of industrial fibers for the same percentage of fibers, with the advantage that VSF contributes to the protection of the environment and limit the wastage of steel.

Design/methodology/approach

This work was carried out using the commercial finite element code Abaqus/Explicit. The behavior of the different concretes used in this study was modeled by the concrete damage plasticity (CDP) constitutive law. The methodology adopted to complete this work consisted in identifying, by calibration of the available experimental results with the numerical predictions, the parameters of the corresponding CDP model for each of the concretes used in this work. To this end, the authors have successively identified the CDP parameters for the CC-V (control concrete used by Vecchio and Emara, 1992) used in frame structure (R + 1). Subsequently, the CDP parameters of the CC-T (control concrete used by Tlemat, 2004), the CVSF (concrete with virgin steel fibers) and the CISF-1 (concrete with industrial steel fibers type 1, ISF-1) are identified using the experimental results of beams under bending tests. Once the model parameters were determined for each concrete, the authors conducted a series of simulations to show the benefit of introducing claimed and industrial fibers in frame structure (R + 1) and (R + 2). This approach recommends the use of concrete reinforced with steel fibers, mainly 6% by mass of VSF and ISF-1, in place of ordinary concrete in new construction to increase the resistance of structures and contribute, if applicable, to the protection of the environment.

Findings

The main findings of this study can be summarized by: the strength and ductility of the frames structures made of concrete fiber are significantly increased. The use of tire-reclaimed steel fibers (VSF) gives the same or better overall behavior as the use of industrial fibers. In addition to their good mechanical contribution, the tire-reclaimed fibers contribute to the protection of the environment and limit the wastage of steel. The use of fibers reduces the cracking zones in concrete fiber frames structures. The usefulness of distinguishing the interstory displacement limits set by codes, in particular, uniform building code (UBC-97), for ordinary concretes and concrete reinforced with fibers is addressed.

Originality/value

The contribution of tire-reclaimed and industrial fibers on the strength and ductility of reinforced concrete-frames structures is addressed. The use of tire-reclaimed steel fibers gives the same or better overall behavior as the use of industrial fibers, the tire-reclaimed fibers having the advantage of contributing to the protection of the environment and limiting the wastage of steel. The paper also points to the usefulness of distinguishing the interstory displacement limits set by codes, in particular UBC-97, for ordinary concrete and concrete reinforced with fibers, in accordance to the predictions of the capacity curves.

Details

World Journal of Engineering, vol. 20 no. 5
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 18 July 2024

Ndaru Nuridho Alfian, Rashid Kanu and Mohammed Alhaji Mohammed

Mosques are built with dome-shaped ceilings for communal worship with common architectural styles worldwide for prayer. Since the acoustics of worship buildings are just as…

Abstract

Purpose

Mosques are built with dome-shaped ceilings for communal worship with common architectural styles worldwide for prayer. Since the acoustics of worship buildings are just as significant as their aesthetics, they should enhance people’s sense of hearing. This study evaluates the speech intelligibility of a small mosque with multiple domes to determine the space acoustic conditions.

Design/methodology/approach

The investigation involved extensive literature reviews to collect relevant data to model the case study. The Enhanced Acoustics Simulator for Engineers (EASE) software program was used to integrate critical parameters such as the absorption coefficient of materials, dome shapes and the number of domes in the simulation. The study employed speech intelligibility parameters such as C50, S.T.I. and %ALcons to assess the acoustic conditions. The assessment model was validated through statistical analysis and a paired t-test.

Findings

The study discovered that varying shapes of the multiple domes showed no significant impact on speech intelligibility. However, different multiple domes materials resulted in significant disparities in speech intelligibility. Applying high-absorption materials in multiple dome designs achieved the most effective acoustic performance. Except for C50 in some circumstances and receiver positions, all other alternatives met the optimal value for overall speech intelligibility because the sound was not sufficiently diffused early on, suggesting that the early reflection sounds were either weak or insufficient.

Originality/value

This study not only helps to determine the multiple-dome effect on mosque acoustics but also empowers archaeoacoustics and historic conservation by documenting these significant places of worship. The findings advocate using high-absorption materials in multiple dome designs and offer practical insight into mosque design material selection. By enhancing the understanding of the acoustic conditions in small-scale mosques, this study equips architects, engineers and builders with the knowledge to create spaces prioritizing speech clarity and intelligibility.

Details

International Journal of Building Pathology and Adaptation, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 10 May 2024

Xiao Xiao, Andreas Christian Thul, Lars Eric Müller and Kay Hameyer

Magnetic hysteresis holds significant technical and physical importance in the design of electromagnetic components. Despite extensive research in this area, modeling magnetic…

Abstract

Purpose

Magnetic hysteresis holds significant technical and physical importance in the design of electromagnetic components. Despite extensive research in this area, modeling magnetic hysteresis remains a challenging task that is yet to be fully resolved. The purpose of this paper is to study vector hysteresis play models for anisotropic ferromagnetic materials in a physical, thermodynamical approach.

Design/methodology/approach

In this work, hysteresis play models are implemented to interpret magnetic properties, drawing upon classical rate-independent plasticity principles derived from continuum mechanics theory. By conducting qualitative and quantitative verification and validation, various aspects of ferromagnetic vector hysteresis were thoroughly examined. By directly incorporating the hysteresis play models into the primal formulations using fixed point method, the proposed model is validated with measurements in a finite element (FE) environments.

Findings

The proposed vector hysteresis play model is verified with fundamental properties of hysteresis effects. Numerical analysis is performed in an FE environment. Measured data from a rotational single sheet tester (RSST) are validated to the simulated results.

Originality/value

The results of this work demonstrates that the essential properties of the hysteresis effects by electrical steel sheets can be represented by the proposed vector hysteresis play models. By incorporation of hysteresis play models into the weak formulations of the magnetostatic problem in the h-based magnetic scalar potential form, magnetic properties of electrical steel sheets can be locally analyzed and represented.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

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