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The purpose of this paper is to design and develop an IR and sprinkler based embedded controller operated robotic arm for automatic dust removal system to mitigate the dust effect on the solar panel surface, since dust accumulation normally affected by real weather conditions is one of the serious concern for the deterioration of photovoltaic (PV) system output.

The system is a wet cleaning device which provides a cheap silicon rubber-based wiping operation controlled by the pulse width modulation-operated motors of robotic arm. The IEEE 1149.1-compliant mixed signal-embedded platform of C8051F226DK is involved to command the complete system.

A prototype of 30 W_P system is capable of producing an inspiring average value of 11.26 per cent in energy increase, 13.63 per cent in PV module efficiency and 85.20 per cent in performance ratio of the system after 73 days of cleaning in summer season. In addition, a total of 1,617.93 W power; 1,0516.55 Wh energy; and 350.55 KWh/KW_P final yield was found during the entire cleaning period.

A novel technique of the implementation of IR sensor and sprinkler in dust mitigation is proposed in this paper. The IR sensor is used as a versatile object which can manage the robotic arm setting and control the automatic switching between cleaning and charging, as well as identify the thermal condition of solar panel for overheating.

Electric motor heating during biomass recovery and its handling on conveyor is a serious concern for the motor performance. Thus, the purpose of this paper is to design and develop a hardware prototype of master–slave electric motors based biomass conveyor system to use the motors under normal operating conditions without overheating.

The hardware prototype of the system used master–slave electric motors for embedded controller operated robotic arm to automatically replace conveyor motors by one another. A mixed signal based embedded controller (C8051F226DK), fully compliant with IEEE 1149.1 specifications, was used to operate the entire system. A precise temperature measurement of motor with the help of negative temperature coefficient sensor was possible due to the utilization of industry standard temperature controller (N76E003AT20). Also, a pulse width modulation based speed control was achieved for master–slave motors of biomass conveyor.

As compared to conventional energy based mains supply, the system is self-sufficient to extract more energy from solar supply with an energy increase of 11.38%. With respect to conventional energy based \ of 47.31%, solar energy based higher energy saving of 52.69% was reported. Also, the work achieved higher temperature reduction of 34.26% of the motor as compared to previous cooling options.

The proposed technique is free from air, liquid and phase-changing material based cooling materials. As a consequence, the work prevents the wastage of these materials and does not cause the risk of health hazards. Also, the motors are used with their original dimensions without facing any leakage problems.