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Article
Publication date: 13 August 2024

Xiaohui Xiong, Jiaxu Geng, Kaiwen Wang and Xinran Wang

This paper aims to investigate the effect of different wing height layouts on the aerodynamic performance and flow structure of high-speed train, in a train-wing coupling method…

Abstract

Purpose

This paper aims to investigate the effect of different wing height layouts on the aerodynamic performance and flow structure of high-speed train, in a train-wing coupling method with multiple tandem wings installed on the train roof.

Design/methodology/approach

The improved delayed detached eddy simulation method based on shear stress transport k- ω turbulence model has been used to conduct computational fluid dynamics simulation on the train with three different wing height layouts, at a Reynolds number of 2.8 × 106. The accuracy of the numerical method has been validated by wind tunnel experiments.

Findings

The wing height layout has a significant effect on the lift, while its influence on the drag is weak. There are three distinctive vortex structures in the flow field: wingtip vortex, train body vortex and pillar vortex, which are influenced by the variation in wing height layout. The incremental wing layout reduces the mixing and merging between vortexes in the flow field, weakening the vorticity and turbulence intensity. This enhances the pressure difference between the upper and lower surfaces of both the train and wings, thereby increasing the overall lift. Simultaneously, it reduces the slipstream velocity at platform and trackside heights.

Originality/value

This paper contributes to understanding the aerodynamic characteristics and flow structure of a high-speed train coupled with wings. It provides a reference for the design aiming to achieve equivalent weight reduction through aerodynamic lift synergy in trains.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 10
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 30 July 2024

Oğulcan Eren, Hüseyin Kürşad Sezer, Nurullah Yüksel, Ahmad Reshad Bakhtarı and Olcay Ersel Canyurt

This study aims to address the limited understanding of the complex correlations among strut size, structural orientation and process parameters in selective laser melting…

86

Abstract

Purpose

This study aims to address the limited understanding of the complex correlations among strut size, structural orientation and process parameters in selective laser melting (SLM)-fabricated lattice structures. By investigating the effects of crucial process parameters, strut diameter and angle on the microstructure and mechanical performance of AlSi10Mg struts, the research seeks to enhance the surface morphologies, microstructures and mechanical properties of AM lattice structures, enabling their application in various engineering fields, including medical science and space technologies.

Design/methodology/approach

This comprehensive study investigates SLM-fabricated AlSi10Mg strut structures, examining the effects of process parameters, strut diameter and angle on densification behavior and microstructural characteristics. By analyzing microstructure, geometrical properties, melt pool morphology and mechanical properties using optical microscopy, scanning electron microscope, energy dispersive X-ray spectroscopy and microhardness tests, the research addresses existing gaps in knowledge on fine lattice strut elements and their impact on surface morphology and microstructure.

Findings

The study revealed that laser energy, power density and strut inclination angle significantly impact the microstructure, geometrical properties and mechanical performance of SLM-produced AlSi10Mg struts. Findings insight enable the optimization of SLM process parameters to produce lattice structures with enhanced surface morphologies, microstructures and mechanical properties, paving the way for applications in medical science and space technologies.

Originality/value

This study uniquely investigates the effects of processing parameters, strut diameter and inclination angle on SLM-fabricated AlSi10Mg struts, focusing on fine lattice strut elements with diameters as small as 200 µm. Unlike existing literature, it delves into the complex correlations among strut size, structural orientation and process parameters to understand their impact on microstructure, geometrical imperfections and mechanical properties. The study provides novel insights that contribute to the optimization of SLM process parameters, moving beyond the typically recommended guidelines from powder or machine suppliers.

Details

Rapid Prototyping Journal, vol. 30 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 July 2024

Ruipan Lu, Zhangqi Liu, Xiping Liu, Baoyu Sun and Jiangwei Liang

To address the issues of the insufficient output torque associated with the application of intensifying-flux permanent magnet (PM) machines in electric vehicles, this paper aims…

Abstract

Purpose

To address the issues of the insufficient output torque associated with the application of intensifying-flux permanent magnet (PM) machines in electric vehicles, this paper aims to propose an intensifying-flux hybrid excitation PM machine. It is possible to adjust the air gap magnetic field by adjusting the field current in the excitation winding, thereby increasing the torque output capability and speed range of the machine.

Design/methodology/approach

First, a novel intensifying-flux hybrid excited permanent magnet synchronous machine (IF-HEPMSM) is proposed on the basis of intensifying-flux permanent magnet synchronous machine (IF-PMSM) and an equivalent magnetic circuit model is established. Second, the tooth width and yoke thickness of the machine stator are optimized to ensure the overload capacity of the machine while effectively improving the wide flux regulation range. Furthermore, the electromagnetic characteristics of the IF-HEPMSM are investigated and compared with the IF-PMSM and conventional permanent magnet synchronous machine (PMSM) by using finite element simulations.

Findings

The id of IF-HEPMSM and IF-PMSM is greater than zero low-speed magnetizing current. And the flux-weakening current of the IF-HEPMSM is 18% and 3% smaller than of the conventional PMSM and IF-PMSM.

Practical implications

Aiming at the problems of IF-PMSM applied to electric vehicles, this paper proposes an IF-HEPMSM. The air gap magnetic field is adjusted by controlling the current of the excitation winding to improve the reliability of the machine. Therefore, the IF-HEPMSM combines the advantages of high-power density and high efficiency of the PMSM and the controllable magnetic field of the electro-excitation machine, which is of great engineering value when applied in the field of electric vehicles.

Originality/value

The proposed IF-HEPMSM offers better flux regulation capability with electromagnetic characteristics analysis and maps of dq-axis current as compared to IF-PMSM and conventional PMSM. Moreover, the improvement of the torque can make up for the shortcomings of the insufficient torque output capability of the IF-PMSM.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 6 September 2024

Wei Chen, Hengjie Xu, Wenyuan Mao, Meihong Liu, Xuejian Sun and Qiangguo Deng

This study aims to investigate the influence mechanism of thermal-mechanical deformations on the CO2 mixture gases dry gas seal (DGS) flow field and compare the deformation…

Abstract

Purpose

This study aims to investigate the influence mechanism of thermal-mechanical deformations on the CO2 mixture gases dry gas seal (DGS) flow field and compare the deformation characteristics and sealing performance between two-way and one-way thermal-fluid-solid coupling models.

Design/methodology/approach

The authors established a two-way thermal-fluid-solid coupling model by using gas film thickness as the transfer parameter between the fluid and solid domain, and the model was solved using the finite difference method and finite element method. The thermal-mechanical deformations of the sealing rings, the influence of face deformation on the flow field and sealing performance were obtained.

Findings

Thermal-mechanical deformations cause a convergent gap between the two sealing end faces, resulting in an increase in the gas film thickness, but a decrease in the gas film temperature and sealing ring temperature. The axial relative deformations of rotating and stationary ring end faces caused by mechanical and thermal loads in the two-way coupling model are less than those in the one-way coupling (OWC) model, and the gas film thickness and leakage rate are larger than those in the OWC model, whereas the gas film stiffness is the opposite.

Originality/value

This paper provides a theoretical support and reference for the operational stability and structural optimization design of CO2 mixture gases DGS under high-pressure and high-speed operation conditions.

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 13 June 2024

Xing Li, Guiyang Zhang, Fangyuan Zheng, Yong Qi and Chang Lu

Well-constructed transportation infrastructure may effectively decrease barriers to the flow of innovative human resources and inventive elements, accelerating enterprise…

Abstract

Purpose

Well-constructed transportation infrastructure may effectively decrease barriers to the flow of innovative human resources and inventive elements, accelerating enterprise innovation activities. This study will explore how HSR helps enterprises achieve ambidextrous innovation, including the mediating mechanism of absorbed slack resources, innovative talents, and the heterogeneous effects of management shareholding ratio and financing constraints.

Design/methodology/approach

Based on resource dependence theory and social network theory, this study employs a quasi-natural experiment of China’s high-speed railway and builds a multi-time point DID model to investigate its influence on enterprise ambidextrous innovation.

Findings

Results suggest that the HSR positively influences both exploitative and exploratory innovation, and the influence is more substantial on exploitative innovation. Further analysis finds two influencing channels through which HSR influences enterprise ambidextrous innovation: providing redundant resources and attracting innovative talents. Heterogeneity analysis indicates that HSR has a more significant positive effect on exploratory innovation for enterprises with high management shareholding. In the low financing constraint group, the HSR opening has a more significant impact on ambidextrous innovation.

Practical implications

In ambidextrous innovation, enterprises should rationalize the allocation of resources, attach importance to the innovative talent introduction, and choose differentiated paths based on intrinsic characteristics. Meanwhile, the government should actively improve the HSR routes and continuously improve the innovative environment.

Originality/value

This study enriches the theoretical research framework of HSR and ambidextrous innovation by identifying the channel mechanisms and boundary conditions through which HSR affects ambidextrous innovation and expands the consequences of HSR and the antecedents of ambidextrous.

Details

Business Process Management Journal, vol. 30 no. 5
Type: Research Article
ISSN: 1463-7154

Keywords

Article
Publication date: 6 September 2024

Nour Mani, Nhiem Tran, Alan Jones, Azadeh Mirabedini, Shadi Houshyar and Kate Fox

The purpose of this study is therefore to detail an additive manufacturing process for printing TiD parts for implant applications. Titanium–diamond (TiD) is a new composite that…

Abstract

Purpose

The purpose of this study is therefore to detail an additive manufacturing process for printing TiD parts for implant applications. Titanium–diamond (TiD) is a new composite that provides biocompatible three-dimensional multimaterial structures. Thus, the authors report a powder-deposition and print optimization strategy to overcome the dual-functionality gap by printing bulk TiD parts. However, despite favorable customization outcomes, relatively few additive manufacturing (AM) feedstock powders offer the biocompatibility required for medical implant and device technologies.

Design/methodology/approach

AM offers a platform to fabricate customized patient-specific parts. Developing feedstock that can be 3D printed into specific 3D structures while providing a favorable interface with the human tissue remains a challenge. Using laser metal deposition, feedstock powder comprising diamond and titanium was co-printed into TiD parts for mechanical testing to determine optimal manufacturing parameters.

Findings

TiD parts were fabricated comprising 30% and 50% diamond. The composite powder had a Hausner ratio of 1.13 and 1.21 for 30% and 50% TiD, respectively. The flow analysis (Carney flow) for TiD 30% and 50% was 7.53 and 5.15 g/s. The authors report that the printing-specific conditions significantly affect the integrity of the printed part and thus provide the optimal manufacturing parameters for structural integrity as determined by micro-computed tomography, nanoindentation and biocompatibility of TiD parts. The hardness, ultimate tensile strength and yield strength for TiD are 4–6 GPa (depending on build position), 426 MPa and 375 MPa, respectively. Furthermore, the authors show that increasing diamond composition to 30% results in higher osteoblast viability and lower bacteria count than titanium.

Originality/value

In this study, the authors provide a clear strategy to manufacture TiD parts with high integrity, performance and biocompatibility, expanding the material feedstock library and paving the way to customized diamond implants. Diamond is showing strong potential as a biomedical material; however, upscale is limited by conventional techniques. By optimizing AM as the avenue to make complex shapes, the authors open up the possibility of patient-specific diamond implant solutions.

Graphical abstarct

Details

Rapid Prototyping Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 9 August 2024

He Cheng, Fandi Lin, Jing Wu and Tong Zhang

The purpose of this paper is to introduce and analyze a dual-side-permanent-magnet Halbach array vernier (DSPMHV) machine and to propose methods for achieving high torque density.

Abstract

Purpose

The purpose of this paper is to introduce and analyze a dual-side-permanent-magnet Halbach array vernier (DSPMHV) machine and to propose methods for achieving high torque density.

Design/methodology/approach

Flux harmonics and torque characteristics are analyzed by using finite element analysis. First, a suitable pole-slot combination is selected by comparison. Second, field modulation processes of DSPMHV machine are analyzed to identify the reason for high torque density. And it is compared with dual-side-PM (DSPM) machine to analyze flux harmonic and verify the flux concentrating effect of the Halbach array.

Findings

The permanent magnet (PM) field of the DSPM machine is approximately equal to the superposition of stator-PM field and rotor-PM field, which is the reason for high torque density. And the Halbach array can reduce flux leakage and increase the amplitude of main flux harmonics, then further improves torque. Improvement of torque can be achieved by choosing right pole-slot combination, adopting DSPM machine structure, reducing flux leakage and adopting field modulation principle.

Originality/value

The DSPMHV machine with split-tooth is proposed in this paper by combining the Halbach array with DSPM structure. This paper analyzes the bidirectional field modulation process, the reason for high torque density of the DSPM machine is obtained. Comparison with the DSPM machine verifies the flux concentrating effect of Halbach array. To alleviate the magnetic saturation in part of stator teeth, this paper proposes an improved DSPMHV machine with shaped auxiliary magnet.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 2 September 2024

Marko Delić, Vesna Mandić, Srbislav Aleksandrović, Dušan Arsić and Djordje Ivković

The impact of the application of hollow structures through variations of infill patterns and their density on the tensile properties was considered. The mechanical properties of…

Abstract

Purpose

The impact of the application of hollow structures through variations of infill patterns and their density on the tensile properties was considered. The mechanical properties of the parts have a significant influence on the behavior and reliability of the parts in exploitation.

Design/methodology/approach

In this paper, the mechanical properties of the additively manufactured ABS material were investigated depending on the FDM printing parameters, which relate both to process parameters such as printing velocity and layer thickness, but also to coupled influence with the change of specimen orientation, that is raster angle. A standard tensile test was applied so that the specimens were prepared according to the ASTM D638 standard.

Findings

The results of the conducted experimental research enable the identification of the optimal choice of printing parameters for additively produced ABS materials with the highest values of strain at break and tensile strength. The significance of the obtained results is reflected in the recommendations for the selection of appropriate combination of process parameters for additive manufacturing of ABS parts using FDM technology.

Originality/value

This paper evaluates influence of FDM printing parameters on the tensile strength of parts and therefore on the reliability of the parts.

Details

International Journal of Structural Integrity, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 8 August 2024

Yogesh Patil, Ashik Kumar Patel, Gopal Dnyanba Gote, Yash G. Mittal, Avinash Kumar Mehta, Sahil Devendra Singh, K.P. Karunakaran and Milind Akarte

This study aims to improve the acceleration in the additive manufacturing (AM) process. AM tools, such as extrusion heads, jets, electric arcs, lasers and electron beams (EB)…

Abstract

Purpose

This study aims to improve the acceleration in the additive manufacturing (AM) process. AM tools, such as extrusion heads, jets, electric arcs, lasers and electron beams (EB), experience negligible forces. However, their speeds are limited by the positioning systems. In addition, a thin tool must travel several kilometers in tiny motions with several turns while realizing the AM part. Hence, acceleration is a more significant limiting factor than the velocity or precision for all except EB.

Design/methodology/approach

The sawtooth (ST) scanning strategy presented in this paper minimizes the time by combining three motion features: zigzag scan, 45º or 135º rotation for successive layers in G00 to avoid the CNC interpolation, and modifying these movements along 45º or 135º into sawtooth to halve the turns.

Findings

Sawtooth effectiveness is tested using an in-house developed Sand AM (SaAM) apparatus based on the laser–powder bed fusion AM technique. For a simple rectangle layer, the sawtooth achieved a path length reduction of 0.19%–1.49% and reduced the overall time by 3.508–4.889 times, proving that sawtooth uses increased acceleration more effectively than the other three scans. The complex layer study reduced calculated time by 69.80%–139.96% and manufacturing time by 47.35%–86.85%. Sawtooth samples also exhibited less dimensional variation (0.88%) than zigzag 45° (12.94%) along the build direction.

Research limitations/implications

Sawtooth is limited to flying optics AM process.

Originality/value

Development of scanning strategy for flying optics AM process to reduce the warpage by improving the acceleration.

Details

Rapid Prototyping Journal, vol. 30 no. 8
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 27 August 2024

Jailos Mrisho Nzumile

Quality has always been a competitive advantage for every organisation that strives for customer satisfaction when offering services or products. Technological advancements during…

Abstract

Purpose

Quality has always been a competitive advantage for every organisation that strives for customer satisfaction when offering services or products. Technological advancements during the industrial revolutions have enabled organisations to grub improvement and transition opportunities into a new paradigm in operating business processes. In light of the fourth industrial revolution (FIR), in which Quality 4.0 (Q4.0) leveraged its technologies, this study establishes the need for service organisations to transition to Q4.0. It unveils the awareness level within the organisation, the existing challenges and the benefits of transitioning to Q4.0.

Design/methodology/approach

The data for this study was acquired through a survey methodology; it involved qualitative and quantitative methodologies and a mix of primary and secondary sources. The challenges and benefits regarding Q4.0 adoption were obtained from the relevant literature and used as a base of assessment in the selected service organisations. Minitab version 20 and SPSS 21.0 software packages analysed the gathered data.

Findings

The study found a high level of awareness regarding Q4.0 among the selected service organisations. Despite the high level of awareness, it was revealed that neither of the Q4.0-related technologies have been implemented nor in the process within the selected service industries. This is due to numerous challenges, including inadequate high-speed internet, a high cost of investment, inadequate skilled personnel and inadequate scepticalness to the implementation outcomes. Despite these challenges, leveraged technologies, potential benefits and Q4.0 awareness all demonstrate the need for Q4.0.

Research limitations/implications

The study introduces the advent of the FIR and the disruptive nature of the associated technologies. It also unveils the potential of the contemporary technologies of the FIR that could elevate quality service provision to increase their competitiveness. Moreover, it also assists service organisations in planning and properly allocating their resources to ensure all the challenges are addressed in the Q4.0 adoption process. The study is limited in that it merely considers service organisations in Tanzania without categorising what type of service organisations were considered, i.e. banking, telecommunications, health, etc. thus generalising the findings.

Originality/value

Much has been discussed in the literature regarding Q4.0 in manufacturing organisations, focusing less on service organisations. This study uniquely assessed the need to transition to Q4.0 for service organisations, which has yet to be covered in the literature.

Details

The TQM Journal, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1754-2731

Keywords

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