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Article
Publication date: 25 September 2009

David Sanders, Yong Chai Tan, Ian Rogers and Giles E. Tewkesbury

The purpose of this paper is to present a multi‐expert system that can provide designers with suggestions for improvement. The multi‐expert system can analyse a design and provide…

1507

Abstract

Purpose

The purpose of this paper is to present a multi‐expert system that can provide designers with suggestions for improvement. The multi‐expert system can analyse a design and provide designers with ideas for changes to designs at an early stage in order to improve assembly later in the manufacturing process.

Design/methodology/approach

The whole system consists of four expert systems: computer‐aided design (CAD) expert, automated assembly expert, manual assembly expert and design analysis expert. The design analysis expert includes a sub‐system to collate the information from the assembly experts and to provide costs and advice.

Findings

The paper finds that the approach and the systems can reduce manufacturing costs and lead times.

Research limitations/implications

A knowledge‐based reckoning approach to design‐for‐assembly automation is used. The approach and systems can reduce manufacturing costs and lead times. The system can estimate assembly time and cost for manual or automatic assembly and select suitable assembly techniques.

Practical implications

The system can estimate assembly time and cost for manual or automatic assembly and select a suitable assembly technique.

Originality/value

The new system models assembly, product and process design using a natural approach for capturing intelligence. The new approach categorised automated assembly and manual assembly into separate individual experts. Intelligence and knowledge from each is captured and embedded within the individual expert that represented the process. This approach enabled greater flexibility and made the sub‐systems easier to modify, upgrade, extend and reuse.

Details

Assembly Automation, vol. 29 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 28 September 2010

David A. Sanders, Gareth Lambert, Jasper Graham‐Jones, Giles E. Tewkesbury, Spencer Onuh, David Ndzi and Carl Ross

The paper aims to propose a system that uses a combination of techniques to suggest weld requirements for ships parts. These suggestions are evaluated, decisions are made and then…

Abstract

Purpose

The paper aims to propose a system that uses a combination of techniques to suggest weld requirements for ships parts. These suggestions are evaluated, decisions are made and then weld parameters are sent to a program generator.

Design/methodology/approach

A pattern recognition system recognizes shipbuilding parts using shape contour information. Fourier‐descriptors provide information and neural networks make decisions about shapes.

Findings

The system has distinguished between various parts and programs have been generated so that the methods have proved to be valid approaches.

Practical implications

The new system used a rudimentary curvature metric that measured Euclidean distance between two points in a window but the improved accuracy and ease of implementation can benefit other applications concerning curve approximation, node tracing, and image processing, but especially in identifying images of manufactured parts with distinct corners.

Originality/value

A new proposed system has been presented that uses image processing techniques in combination with a computer‐aided design model to provide information to a multi‐intelligent decision module. This module will use different criteria to determine a best weld path. Once the weld path has been determined then the program generator and post‐processor can be used to send a compatible program to the robot controller. The progress so far is described.

Details

Assembly Automation, vol. 30 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 8 March 2010

David A. Sanders, Martin Langner and Giles E. Tewkesbury

The purpose of this paper is to present powered‐wheelchair transducers and systems that provide more control, reduced veer on slopes, and improved energy conservation, while…

Abstract

Purpose

The purpose of this paper is to present powered‐wheelchair transducers and systems that provide more control, reduced veer on slopes, and improved energy conservation, while reducing effort. They are especially significant for people with movement disorders who lack sufficient hand‐grasp and release ability or sufficient targeting skill to use joysticks.

Design/methodology/approach

Laboratory test rigs are created to test proportional switches and teach potential users. Then, trials are conducted with a rolling road and in real situations. Caster angle‐measurement is selected to provide feedback to minimize drift away from a chosen course and an electronic solution was created to match driver control to caster‐steering‐position. A case study is described as an example.

Findings

Results and advantages are presented from changing from using a set of digital‐switches to a set of new variable‐switches and then adding a sensor system to prevent veer on slopes. Systems have been tested for nearly two years and shown to assist powered‐wheelchair‐users with poor targeting skills.

Research limitations/implications

The research used wheelchairs with caster‐wheels but the systems could easily be used on other wheelchairs.

Practical implications

Simple input‐devices are presented that isolate gross motor function and are tolerant to involuntary movements (proportional‐switches). A sensor system is presented that assists users in steering across sloping or uneven ground.

Originality/value

Proportional‐switches and sensors are shown to reduce veer and provide more control over turn and forward speed and turn radius while reducing frustration and improving energy conservation. The simple and affordable systems could be created and attached to many standard powered‐wheelchairs in many organisations.

Details

Industrial Robot: An International Journal, vol. 37 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 18 October 2011

David Sanders, Ian Stott, Jasper Graham‐Jones, Alexander Gegov and Giles Tewkesbury

The purpose of this paper is to investigate how to make powered‐wheelchair driving easier using simple expert systems to interpret joystick and ultrasonic sensor data. The expert…

Abstract

Purpose

The purpose of this paper is to investigate how to make powered‐wheelchair driving easier using simple expert systems to interpret joystick and ultrasonic sensor data. The expert systems interpret shaky joystick movement and identify potentially hazardous situations and then recommend safe courses of action.

Design/methodology/approach

The way that a human user interacts with a powered‐wheelchair is investigated. Some simple expert systems are presented that interpret hand tremor and provide joystick position signals for an ultrasonic sensor system. Results are presented from a series of timed tasks completed by users using a joystick to control a powered‐wheelchair. Effect on the efficiency of driving a powered‐wheelchair is measured using the times to drive through progressively more complicated courses. Drivers completed tests both with and without sensors and the most recently published systems are used to compare results.

Findings

The new expert systems consistently out‐performed the most recently published systems. A minor secondary result was that in simple environments, wheelchair drivers tended to perform better without any sensor system to assist them but in more complicated environments then they performed better with the sensor systems.

Research limitations/implications

The time taken for a powered‐wheelchair to move from one place to another partly depends on how a human user interacts with the powered‐wheelchair. Wheelchair driving relies heavily on visual feedback and the experience of the drivers. Although attempts were made to remove variation in skill levels by using sets of data associated with each driver and then using paired statistical tests on those sets, some variation must still be present.

Practical implications

The paper presents new systems that could allow more people to use powered‐wheelchairs and also suggests that the amount of sensor support should be varied depending on circumstances.

Originality/value

The new systems described in the paper consistently performed driving tasks more quickly than the most recently published systems.

Details

Industrial Robot: An International Journal, vol. 38 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 28 June 2011

David Sanders, Giles Tewkesbury, Ian J. Stott and David Robinson

The purpose of this paper is to investigate how to make tele‐operated tasks easier using an expert system to interpret joystick and sensor data.

Abstract

Purpose

The purpose of this paper is to investigate how to make tele‐operated tasks easier using an expert system to interpret joystick and sensor data.

Design/methodology/approach

Current tele‐operated systems tend to rely heavily on visual feedback and experienced operators. Simple expert systems improve the interaction between an operator and a tele‐operated mobile‐robot using ultrasonic sensors. Systems identify potentially hazardous situations and recommend safe courses of action. Because pairs of tests and results took place, it was possible to use a paired‐samples statistical test.

Findings

Results are presented from a series of timed tasks completed by tele‐operators using a joystick to control a mobile‐robot via an umbilical cable. Tele‐operators completed tests both with and without sensors and with and without the new expert system and using a recently published system to compare results. The t‐test was used to compare the means of the samples in the results.

Research limitations/implications

Time taken to complete a tele‐operated task with a mobile‐robot partly depends on how a human operator interacts with the mobile‐robot. Information about the environment was restricted and more effective control of the mobile‐robot could have been achieved if more information about the environment had been available, especially in tight spaces. With more information available for analysis, the central processor could have had tighter control of robot movements. Simple joysticks were used for the test and they could be replaced by more complicated haptic devices. Finally, each individual set of tests was not necessarily statistically significant so that caution was required before generalising the results.

Practical implications

The new systems described here consistently performed tasks more quickly than simple tele‐operated systems with or without sensors to assist. The paper also suggests that the amount of sensor support should be varied depending on circumstances. The paired samples test was used because people (tele‐operators) were inherently variable. Pairing removed much of that random variability. When results were analysed using a paired‐samples statistical test then results were statistically significant. The new systems described in this paper were significantly better at p<0.05 (95 per cent probability that this result would not occur by chance alone).

Originality/value

The paper shows that the new system performed every test faster on average than a recently published system used to compare the results.

Details

Sensor Review, vol. 31 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 February 1999

Giles Tewkesbury and David Sanders

A new type of high‐level robot command library is presented, which can be viewed as a marriage between simulation and control. The library commands contain simulations of the…

547

Abstract

A new type of high‐level robot command library is presented, which can be viewed as a marriage between simulation and control. The library commands contain simulations of the physical abilities of the robots as well as having the ability to control the physical machinery. The control of the machinery is performed by translating parameter information and then mapping the library commands to the robot controller commands. To demonstrate the use of the libraries, two robot programming languages have been analysed and new robot command libraries created for two types of machine. The robots selected were a Fanuc A600 and a Unimation PUMA robot. The paper also presents criteria that were used for assessing programming languages for use in programming and controlling robots. The paper shows how simulation can be incorporated into a high‐level robot command library (or object library) and how the command library can be used for the programming of industrial robots. The work has demonstated the advantages of including simulation within robot command libraries. The purpose of the research has not been to define another new robot command library, and the techniques presented here can be applied to other robot languages and high level robot command libraries.

Details

Industrial Robot: An International Journal, vol. 26 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 September 2000

Ian Stott, David Sanders and Giles Tewkesbury

Describes a new reliable low‐cost ultrasonic ranging system to assist in steering a powered wheelchair. Detection algorithms have been created and implemented on a micro…

Abstract

Describes a new reliable low‐cost ultrasonic ranging system to assist in steering a powered wheelchair. Detection algorithms have been created and implemented on a micro controller based stand‐alone system suitable for a tele‐operated vehicle. The detection uses the gradient of the echo envelope and is resistant to noise and inconsistencies in the detection circuitry. The sensor array was considered as separate sensors, working independently so the system could quickly gather separate sets of range information. These sets were overlaid on to a 2D grid array. The new system is cheaper and simpler than available systems for powered wheelchairs.

Details

Sensor Review, vol. 20 no. 3
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 22 February 2011

David Sanders, Giles Tewkesbury and Jasper Graham‐Jones

This paper aims to describe real time improvements to the performance and trajectories of robots for which paths had already been planned by some means, automatic or otherwise…

Abstract

Purpose

This paper aims to describe real time improvements to the performance and trajectories of robots for which paths had already been planned by some means, automatic or otherwise. The techniques are applied to industrial robots during the gross motions associated with pick and place tasks. Simple rules for path improvement are described.

Design/methodology/approach

The dynamics of the manipulator in closed form Lagrange equations are used to represent the dynamics by a set of second‐order coupled non‐linear differential equations. The form of these equations is exploited in an attempt to establish some simple rules. Sub‐optimal paths are improved by considering simple rules developed from the model of the machinery dynamics. By considering the physical limitations of the manipulator, performance was improved by refining pre‐calculated paths. Experiments were performed with a prototype robot and an old Puma 560 robot in a laboratory environment. Once the method had been tested successfully then experiments were conducted with a Kuka KR125 Robot at Ford Motor Company. The measured quantities for all the robots were drive currents to the motors (which represented the torques) and the joint angular positions.

Findings

The method of path refinement presented in this paper uses a simplified model of the robot dynamics to successfully improve the gross motions associated with a pick and place task. The advantage of using the input‐output form described was that intermediate non‐linearities (such as gear friction) and the motor characteristics were directly incorporated into the model.

Research limitations/implications

Even though many of the theoretical problems in manipulator dynamics have been solved, the question of how to best apply the theories to industrial manipulators is still being debated. In the work presented in this paper, information on system dynamics is used to produce simple rules for “path improvement”.

Practical implications

Most fast algorithms are for mobile robots and algorithms are scarcer for manipulators with revolute joints (the most popular type of industrial robot). This work presents real time methods that allow the robot to continue working while new global paths are automatically planned and improved as necessary.

Originality/value

Motion planning for manipulators with many degrees of freedom is a complex task and research in this area has been mostly restricted to static environments, offline simulation or virtual environments. This research is applied in real time to industrial robots with revolute joints.

Details

Assembly Automation, vol. 31 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

Content available
Article
Publication date: 1 June 2005

48

Abstract

Details

Soldering & Surface Mount Technology, vol. 17 no. 2
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 1 September 1899

In a previous article we have called attention to the danger of eating tinned and bottled vegetables which have been coloured by the addition of salts of copper and we have urged…

Abstract

In a previous article we have called attention to the danger of eating tinned and bottled vegetables which have been coloured by the addition of salts of copper and we have urged upon the public that no such preparations should be purchased without an adequate guarantee that they are free from copper compounds. Copper poisoning, however, is not the only danger to which consumers of preserved foods are liable. Judging from the reports of cases of irritant poisoning which appear with somewhat alarming frequency in the daily press, and from the information which we have been at pains to obtain, there can be no question that the occurrence of a large number of these cases is to be attributed to the ingestion of tinned foods which has been improperly prepared or kept. It is not to be supposed that the numerous cases of illness which have been ascribed to the use of tinned foods were all cases of metallic poisoning brought about by the action of the contents of the tins upon the metal and solder of the latter. The evidence available does not show that a majority of the cases could be put down to this cause alone; but it must be admitted that the evidence is in most instances of an unsatisfactory and inconclusive character. It has become a somewhat too common custom to put forward the view that so‐called “ptomaine” poisoning is the cause of the mischief; and this upon very insufficient evidence. While there is no doubt that the presence in tinned goods of some poisonous products of decomposition or organic change very frequently gives rise to dangerous illness, so little is known of the chemical nature and of the physiological effects of “ptomaines” that to obtain conclusive evidence is in all cases most difficult, and in many, if not in most, quite impossible. A study of the subject leads to the conclusion that both ptomaine poisoning and metallic poisoning—also of an obscure kind—have, either separately or in conjunction, produced the effects from time to time reported. In view of the many outbreaks of illness, and especially, of course, of the deaths which have been attributed to the eating of bad tinned foods it is of the utmost importance that some more stringent control than that which can be said to exist at present should be exercised over the preparation and sale of tinned goods. In Holland some two or three years ago, in consequence partly of the fact that, after eating tinned food, about seventy soldiers were attacked by severe illness at the Dutch manœuvres, the attention of the Government was drawn to the matter by Drs. VAN HAMEL ROOS and HARMENS, who advocated the use of enamel for coating tins. It appears that an enamel of special manufacture is now extensively used in Holland by the manfacturers of the better qualities of tinned food, and that the use of such enamelled tins is insisted upon for naval and military stores. This is a course which might with great advantage be followed in this country. While absolute safety may not be attainable, adequate steps should be taken to prevent the use of damaged, inferior or improper materials, to enforce cleanliness, and to ensure the adoption of some better system of canning.

Details

British Food Journal, vol. 1 no. 9
Type: Research Article
ISSN: 0007-070X

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