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Article
Publication date: 31 May 2022

Yong Tian, Xiang Yue, Lin Wang and Yan Feng

The paper aims to reduce the low-frequency resonance and residual vibration of the robot during the operation, improve the working accuracy and efficiency. A reduced weight and…

Abstract

Purpose

The paper aims to reduce the low-frequency resonance and residual vibration of the robot during the operation, improve the working accuracy and efficiency. A reduced weight and large load-to-weight ratio can improve the practical application of a collaborative robot. However, flexibility caused by the reduced weight and large load-to-weight ratio leads to low-frequency resonance and residual vibration during the operation of the robot, which reduces the working accuracy and efficiency. The vibrations of the collaborative robot are suppressed using a modified trajectory-planning method.

Design/methodology/approach

A rigid-flexible coupling dynamics model of the collaborative robot is established using the finite element and Lagrange methods, and the vibration equation of the robot is derived. Trajectory planning is performed with the excitation force as the optimization objective, and the trajectory planning method is modified to reduce the vibration of the collaborative robot and ensure the precision of the robot terminal.

Findings

The vibration amplitude is reduced by 80%. The maximum torque amplitude of the joint before the vibration suppression reaches 50 N·m. After vibration suppression, the maximum torque amplitude of the joint is 10 N·m, and the resonance phenomenon is eliminated during the operation process. Consequently, the effectiveness of the modified trajectory planning method is verified, where the vibration and residual vibration in the movement of the collaborative robot are significantly reduced, and the positioning accuracy and working efficiency of the robot are improved.

Originality/value

This method can greatly reduce the vibration and residual vibration of the collaborative robot, improve the positioning accuracy and work efficiency and promote the rapid application and development of collaborative robots in the industrial and service fields.

Details

Industrial Robot: the international journal of robotics research and application, vol. 50 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 30 October 2018

Fabian Andres Lara-Molina, Didier Dumur and Karina Assolari Takano

This paper aims to present the optimal design procedure of a symmetrical 2-DOF parallel planar robot with flexible joints by considering several performance criteria based on the…

Abstract

Purpose

This paper aims to present the optimal design procedure of a symmetrical 2-DOF parallel planar robot with flexible joints by considering several performance criteria based on the workspace size, dynamic dexterity and energy of the control.

Design/methodology/approach

Consequently, the optimal design consists in determining the dimensional parameters to maximize the size of the workspace, maximize the dynamic dexterity and minimize the energy of the control action. The design criteria are derived from the kinematics, dynamics, elastodynamics and the position control law of the robot. The analysis of the design criteria is performed by means of the design space and atlases.

Findings

Finally, the multi-objective design optimization derived from the optimal design procedure is solved by using multi-objective genetic algorithms, and the results are analyzed to assess the validity of the proposed approach.

Originality/value

An alternative approach to the design of a planar parallel robot with flexible joints that permits determining the structural parameters by considering kinematic, dynamic and control operational performance.

Details

Engineering Computations, vol. 35 no. 8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 17 July 2019

Youshuang Ding, Xi Xiao, Xuanrui Huang and Jiexiang Sun

This paper aims to propose a novel system identification and resonance suppression strategy for motor-driven system with high-order flexible manipulator.

Abstract

Purpose

This paper aims to propose a novel system identification and resonance suppression strategy for motor-driven system with high-order flexible manipulator.

Design/methodology/approach

In this paper, first, a unified mathematical model is proposed to describe both the flexible joints and the flexible link system. Then to suppress the resonance brought by the system flexibility, a model based high-order notch filter controller is proposed. To get the true value of the parameters of the high-order flexible manipulator system, a fuzzy-Kalman filter-based two-step system identification algorithm is proposed.

Findings

Compared to the traditional system identification algorithm, the proposed two-step system identification algorithm can accurately identify the unknown parameters of the high order flexible manipulator system with high dynamic response. The performance of the two-step system identification algorithm and the model-based high-order notch filter is verified via simulation and experimental results.

Originality/value

The proposed system identification method can identify the system parameters with both high accuracy and high dynamic response. With the proposed system identification and model-based controller, the positioning accuracy of the flexible manipulator can be greatly improved.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 5
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 8 July 2022

Xiaolong Yang, Long Zheng, Da Lü, Jinhao Wang, Shukun Wang, Hang Su, Zhixin Wang and Luquan Ren

Snake-inspired robots are of great significance in many fields because of their great adaptability to the environment. This paper aims to systematically illustrate the research…

1074

Abstract

Purpose

Snake-inspired robots are of great significance in many fields because of their great adaptability to the environment. This paper aims to systematically illustrate the research progress of snake-inspired robots according to their application environments. It classifies snake-inspired robots according to the numbers of degrees of freedom in each joint and briefly describes the modeling and control of snake-inspired robots. Finally, the application fields and future development trends of snake-inspired robots are analyzed and discussed.

Design/methodology/approach

This paper summarizes the research progress of snake-inspired robots and clarifies the requirements of snake-inspired robots for self-adaptive environments and multi-functional tasks. By equipping various sensors and tool modules, snake-inspired robots are developed from fixed-point operation in a single environment to autonomous operation in an amphibious environment. Finally, it is pointed out that snake-inspired robots will be developed in terms of rigid and flexible deformable structure, long endurance and multi-function and intelligent autonomous control.

Findings

Inspired by the modular and reconfigurable concepts of biological snakes, snake-inspired robots are well adapted to unknown and changing environments. Therefore, snake-inspired robots will be widely used in industrial, military, medical, post-disaster search and rescue applications. Snake-inspired robots have become a hot research topic in the field of bionic robots.

Originality/value

This paper summarizes the research status of snake-inspired robots, which facilitates the reader to be a comprehensive and systematic understanding of the research progress of snake-inspired robots. This helps the reader to gain inspiration from biological perspectives.

Details

Assembly Automation, vol. 42 no. 4
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 11 June 2018

Chao Luo and Wenzeng Zhang

This paper aims to propose a novel hand to bridge the gap between the traditional rigid robot hands and the soft hands to obtain a better grasping performance.

Abstract

Purpose

This paper aims to propose a novel hand to bridge the gap between the traditional rigid robot hands and the soft hands to obtain a better grasping performance.

Design/methodology/approach

The proposed hand consists of three fingers. Each finger has 15 degrees of freedom and three phalanxes, which can bend in one direction when load is applied, but they are rigid toward the opposite direction at the initial position. The grasping process and simulations of the fingers are discussed in this paper. Both kinematic and dynamics analyses are performed to predict the performance of the hand. Subsequently, a prototype of the hand is developed for experiments.

Findings

Both kinematics and dynamics analyses indicate good grasping performance of the hand. Simulations and experiments confirm the feasibility of the finger design. The hand can execute hybrid grasping modes with more uniform force distribution and a larger workspace than traditional rigid fingers. The proposed hand has much potential in the industrial sector.

Originality/value

A new method to obtain better grasping performance and to bridge the gap between the rigid finger and the soft finger has been presented and verified. The hand combines the advantages of both the rigid phalanxes and the soft fingers. Compared with some traditional rigid fingers, the proposed design has a more uniform force distribution and a bigger workspace.

Details

Industrial Robot: An International Journal, vol. 45 no. 4
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 19 October 2015

GuoHua Gao, Yue Liu, Hao Wang, MingYang Song and Han Ren

The purpose of this paper is to present a new method to establish a kinematic model for a continuum manipulator, whose end can be controlled to move in a three-dimensional…

Abstract

Purpose

The purpose of this paper is to present a new method to establish a kinematic model for a continuum manipulator, whose end can be controlled to move in a three-dimensional workspace. A continuum manipulator has significant advantages over traditional, rigid manipulators in many applications because of its ability to conform to the environment. Moreover, because of its excellent flexibility, light weight, low energy consumption, low production cost, it has a number of potential applications in areas of earthquake relief, agricultural harvesting, medical facilities and space exploration.

Design/methodology/approach

This paper uses basic theory of material mechanics to deduct motion equations of the manipulator. Unlike other published papers, the manipulator is not based on segments tactics, but regarded as an integrated flexible system, which simplifies its kinematics modelling and motion controlling. The workspace of the manipulator is analysed by theoretical deducing and simulation modelling. For verification of the presented theory, simulation based on ADAMS software was implemented, while a prototype of the manipulator was developed. Both the software simulation and prototype experiment show that the theoretical analysis in this paper is reasonable. The manipulator can move accurately along the desired trajectories.

Findings

This paper developed a novel and fully continuous manipulator driven by steel wires. A kinematic model of the manipulator was established. The physical manipulator developed for verifying the kinematic model can effectively track the prescribed trajectory. The presented kinematic model agrees with not only the simulation but also with the experiment.

Research limitations/implications

The manipulator presented in this paper is constructed by steel wires. It possesses the advantages of structural continuity, high flexibility and low production cost. It can be extensively used in many fields, such as search and rescue robotic systems. The limitation of this research is that the dynamic model of the manipulator is not yet clear, which is one of the directions for future research.

Practical implications

The manipulator breaks through the limitation of the joint-type or flexible-link-type manipulator, which can also be extensively used in many fields such as search and rescue robotic systems.

Social implications

The manipulator developed in this paper, currently, is a prototype under the project of “Automatic Picking Manipulator Research”. It possesses a good market value.

Originality/value

The value of this research is that the manipulator breaks through the limitation of the joint-type or flexible-link-type manipulator and establishes the kinematic model for a fully continuous manipulator by a simple strategy. This is the first study that uses such a strategy for establishing the motion equations of a monolithic continuum manipulator.

Details

Industrial Robot: An International Journal, vol. 42 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 15 June 2012

Wei You, Minxiu Kong, Lining Sun and Yanbin Diao

The purpose of this paper is to present a control system for a heavy duty industrial robot, including both the control structure and algorithm, which was designed and tested.

1228

Abstract

Purpose

The purpose of this paper is to present a control system for a heavy duty industrial robot, including both the control structure and algorithm, which was designed and tested.

Design/methodology/approach

An industrial PC with TwinCAT real‐time system is chosen as the motion control unit; EtherCAT is used for command transmission. The whole system has a decoupled and centralized control structure. A novel optimal motion generation algorithm based on modified cubic spline interpolation is illustrated. The execution time and work were chosen as the objective function. The constraints are the limits of torque, velocity and jerk. The motion commands were smooth enough throughout the execution period. By using the Lagangue equation and assumed modes methods, a dynamic model of heavy duty industrial robots is built considering the elastic of both joints and links. After that a compound control algorithm based on singular perturbation theory was designed for the servo control loop.

Findings

The final experimental results showed that the control commands and algorithms could easily be calculated and transmitted in one sample unit. Both the motion generation and servo control algorithm greatly improved the control performance of the robot.

Research limitations/implications

All parts of the control algorithm can be computed on‐line except the optimal motion generation part. The motion generation part is time consuming (about 2.5 seconds), which can only be performed off‐line. Hence future work will focus on improving the efficiency of this algorithm; therefore it could be performed online, increasing the robot's overall robustness and adaptability.

Originality/value

Aiming at the internal and external causes that limit the dynamic performance of heavy duty industrial robots, this paper proposes a realizable scheme of control system and includes both the control structure and algorithms. A novel optimal motion generation algorithm is presented.

Article
Publication date: 5 January 2024

Hongqiang Sang, Fang Huang, Wei Lu, Rui Han and Fen Liu

The patient-side manipulator (PSM) achieves high torque capability by combining harmonic servo system with high reduction ratio and low torque motor. However, high reduction ratio…

Abstract

Purpose

The patient-side manipulator (PSM) achieves high torque capability by combining harmonic servo system with high reduction ratio and low torque motor. However, high reduction ratio can increase inertia and decrease compliance of the manipulator. To enhance the backdrivability of the minimally invasive surgical robot, this paper aims to propose a resistance torque compensation algorithm.

Design/methodology/approach

A resistance torque compensation algorithm based on dynamics and Luenberger observer is proposed. The dynamics are established, considering joint flexibility and an improved Stribeck friction model. The dynamic parameters are experimentally identified by using the least squares method. With the advantages of clear structure, simple implementation and fast solution speed, the Luenberger observer is selected to estimate the unmeasured dynamic information of PSM and realize the resistance torque compensation.

Findings

For low-speed surgical robots, the centrifugal force term in the dynamic model can be simplified to reduce computational complexity. Joint flexibility and an improved Stribeck friction model can be considered to improve the accuracy of the dynamic model. Experiment results show that parameter identification and estimated results of the Luenberger observer are accurate. The backdrivability of the PSM is enhanced in ease and smoothness.

Originality/value

This algorithm provides potential application prospects for surgical robots to maintain high torque while remaining compliant. Meanwhile, the enhanced backdrivability of the manipulator helps to improve the safety of the preoperative manual adjustment.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 September 1968

IN the two years since the last Farnborough Air Show was held by the Society of British Aerospace Companies the aircraft industry has achieved an almost complete metamorphosis…

Abstract

IN the two years since the last Farnborough Air Show was held by the Society of British Aerospace Companies the aircraft industry has achieved an almost complete metamorphosis from the body blows in the form of major programme cancellations that almost felled it in 1965 to the very healthy position that it holds today.

Details

Aircraft Engineering and Aerospace Technology, vol. 40 no. 9
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 19 October 2022

Isaac Chairez, Israel Alejandro Guarneros-Sandoval, Vlad Prud, Olga Andrianova, Sleptsov Ernest, Viktor Chertopolokhov, Grigory Bugriy and Arthur Mukhamedov

There are common problems in the identification of uncertain nonlinear systems, nonparametric approximation, state estimation, and automatic control. Dynamic neural network (DNN…

85

Abstract

Purpose

There are common problems in the identification of uncertain nonlinear systems, nonparametric approximation, state estimation, and automatic control. Dynamic neural network (DNN) approximation can simplify the development of all the aforementioned problems in either continuous or discrete systems. A DNN is represented by a system of differential or recurrent equations defined in the space of vector activation functions with weights and offsets that are functionally associated with the input data.

Design/methodology/approach

This study describes the version of the toolbox, that can be used to identify the dynamics of the black box and restore the laws underlying the system using known inputs and outputs. Depending on the completeness of the information, the toolbox allows users to change the DNN structure to suit specific tasks.

Findings

The toolbox consists of three main components: user layer, network manager, and network instance. The user layer provides high-level control and monitoring of system performance. The network manager serves as an intermediary between the user layer and the network instance, and allows the user layer to start and stop learning, providing an interface to indirectly access the internal data of the DNN.

Research limitations/implications

Control capability is limited to adjusting a small number of numerical parameters and selecting functional parameters from a predefined list.

Originality/value

The key feature of the toolbox is the possibility of developing an algorithmic semi-automatic selection of activation function parameters based on optimization problem solutions.

Details

Kybernetes, vol. 52 no. 9
Type: Research Article
ISSN: 0368-492X

Keywords

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