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1 – 10 of over 36000The purpose of this paper is to develop a methodology to analyze the total sintering energy (TSE) required for manufacturing a part in metal powder-based additive manufacturing…
Abstract
Purpose
The purpose of this paper is to develop a methodology to analyze the total sintering energy (TSE) required for manufacturing a part in metal powder-based additive manufacturing (AM) processes and optimize AM processes for minimizing total energy and form errors of AM parts while maximizing part strength.
Design/methodology/approach
The paper uses a computational geometry approach to determine the TSE expended for manufacturing a metal AM part. The stereolithography (STL) file of a part is converted into a voxel data structure and the total sintering volume (TSV) is computed from the voxel representation. The TSE is then calculated from the TSV using the material property information of the metal powder.
Findings
The TSE of an AM part is calculated for different slice thickness and part orientations, and the correlation of the total energy to these parameters is calculated. Using these correlations, the AM process is optimized to calculate the optimal values of slice thickness and part orientation which would result in lower process energy, lower part form errors and higher part strength.
Originality/value
The methodology presented in this paper provides AM users a roadmap to predict the energy required for manufacturing a part. In addition, the optimization model will allow engineers to manufacture precision parts which satisfy their design specifications with minimal energy expenditure.
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Jéderson da Silva, Jucélio Tomás Pereira and Diego Amadeu F. Torres
The purpose of this paper is to propose a new scheme for obtaining acceptable solutions for problems of continuum topology optimization of structures, regarding the distribution…
Abstract
Purpose
The purpose of this paper is to propose a new scheme for obtaining acceptable solutions for problems of continuum topology optimization of structures, regarding the distribution and limitation of discretization errors by considering h-adaptivity.
Design/methodology/approach
The new scheme encompasses, simultaneously, the solution of the optimization problem considering a solid isotropic microstructure with penalization (SIMP) and the application of the h-adaptive finite element method. An analysis of discretization errors is carried out using an a posteriori error estimator based on both the recovery and the abrupt variation of material properties. The estimate of new element sizes is computed by a new h-adaptive technique named “Isotropic Error Density Recovery”, which is based on the construction of the strain energy error density function together with the analytical solution of an optimization problem at the element level.
Findings
Two-dimensional numerical examples, regarding minimization of the structure compliance and constraint over the material volume, demonstrate the capacity of the methodology in controlling and equidistributing discretization errors, as well as obtaining a great definition of the void–material interface, thanks to the h-adaptivity, when compared with results obtained by other methods based on microstructure.
Originality/value
This paper presents a new technique to design a mesh made with isotropic triangular finite elements. Furthermore, this technique is applied to continuum topology optimization problems using a new iterative scheme to obtain solutions with controlled discretization errors, measured in terms of the energy norm, and a great resolution of the material boundary. Regarding the computational cost in terms of degrees of freedom, the present scheme provides approximations with considerable less error if compared to the optimization process on fixed meshes.
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A. Hernández, J. Albizuri, M.B.G. Ajuria and M.V. Hormaza
Proposes an automatic adaptive meshing scheme. Error in strain energy is directly obtained through strain energy density function (SED). Versatility of this function, in…
Abstract
Proposes an automatic adaptive meshing scheme. Error in strain energy is directly obtained through strain energy density function (SED). Versatility of this function, in comparison with that of others, is looked at in detail. Mesh enrichment method consists of a series of h‐refinement steps and concludes with a single p‐refinement step. Adds that an examination of the accuracy of the element used in the refinement procedure is made. This scheme has been implemented in ZATILAN, a FE code developed in the Department of the Mechanical Engineering of the University of the Basque Country.
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A practical method for localized h ‐adaptive error estimation is presented based on interior estimates of the Galerkin solution. A previously published hybrid interior error…
Abstract
A practical method for localized h ‐adaptive error estimation is presented based on interior estimates of the Galerkin solution. A previously published hybrid interior error estimator is revisited here and proper bounds are established. It is shown that in the present form of the estimator both the local accelerated convergence and the global superconvergence properties are maintained. The estimator is based on energy norms and all the computations are based on groups of connected elements. The resulting form of the estimator is shown to be simpler and more amenable to computational implementation than the previous one. Two plane elasticity problems are chosen as examples and both structured and h ‐adaptive global initial meshes are considered to compute the convergence characteristics of the solution in a few preselected zones. The solutions are benchmarked against conventional global h ‐adaptive superconvergent error estimators.
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M. Papadrakakis, G. Babilis and P. Braouzi
Presents an efficiency study of different refinement procedures for the p‐version of the adaptive finite element method in two‐dimensional elasticity problems. The refinement…
Abstract
Presents an efficiency study of different refinement procedures for the p‐version of the adaptive finite element method in two‐dimensional elasticity problems. The refinement strategy, based on the estimated error in energy norm, attempts an optimal distribution of the nodeless degrees of freedom associated with the basic approximation parameter of the order p of the hierarchical shape functions. This procedure is combined with appropriate matrix‐handling techniques and equation solvers in order to achieve a solution of a given accuracy with the minimum computational resources in terms of computing time and storage. To this extent, convergence studies are performed with constant and variable adaptivity indices, with error estimators based on global and elemental approaches and with domain decomposition matrix‐handling techniques and the preconditioned conjugate gradient solver.
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The purpose of the paper is to empirically examine the relationship between energy consumption and economic growth for a panel of five South Asian economies, namely, India…
Abstract
Purpose
The purpose of the paper is to empirically examine the relationship between energy consumption and economic growth for a panel of five South Asian economies, namely, India, Pakistan, Bangladesh, Sri Lanka and Nepal over the period from 1971 to 2010 within a multivariate framework.
Design/methodology/approach
The study uses Pedroni cointegration and Granger causality test based on panel vector error correction model to examine long-run equilibrium relationship and direction of causation in the short and long run between energy consumption and economic growth using energy inclusive Cobb–Douglas production function for a panel of five South Asia countries, namely India, Pakistan, Bangladesh, Sri Lanka and Nepal.
Findings
Pedroni’s panel cointegration test indicates the long-run equilibrium relationship between economic growth per capita, energy consumption per capita and real gross fixed capital formation per capita for panel. Further, 1 per cent increase in energy consumption per capita increases the gross domestic product (GDP) per capita by 0.8424 per cent for the panel. Causality results suggest bidirectional causality between energy consumption per capita, gross fixed capital formation per capita and GDP per capita in the long run and unidirectional causality running from energy consumption per capita and gross fixed capital formation per capita to GDP per capita in the short run.
Practical implications
These South Asian countries should implement an expansionary energy policies through improving the energy infrastructure, energy efficiency measures and exploiting massive renewables’ availability for low-cost, affordable clean energy access for all, especially in the yet unserved rural and remote areas for further stimulating economic growth.
Originality/value
Implementing energy efficiency measures and massive renewables development (wind, solar and hydropower) may help the affordable and clean energy access and reducing fossils fuel dependence and its associated greenhouse emissions in South Asia.
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This study aims to examine the effects of energy consumption on economic growth by means of a panel data analysis of 75 net energy-importing countries for the period 1990 to 2012.
Abstract
Purpose
This study aims to examine the effects of energy consumption on economic growth by means of a panel data analysis of 75 net energy-importing countries for the period 1990 to 2012.
Design/methodology/approach
For the purpose of the analysis, the countries are classified into two groups, and each group is then classified into subgroups. The first group is formed based on the energy import dependence of the countries and is classified into two subgroups according to whether their dependence is greater than or less than 50 per cent. The second group is formed based on the income level of the countries and is classified into four subgroups, specifically, low-income economies, lower-middle-income economies, upper-middle-income economies and high-income economies.
Findings
The findings obtained for both panel data and for each country indicate that there is a positive and statistically significant relationship between energy consumption and economic growth over the long term such that energy consumption contributes more to economic growth as the import dependence of the country decreases. Moreover, the effect of energy consumption on economic growth decreases as the income level of the country increases. This indicates that the efficient use of energy is as important as energy consumption, which is regarded as an important indicator of economic development.
Originality/value
The authors expect that these findings will make a valuable contribution to the results of future studies, as they analyze the relationships among the variables by including the energy intensities of the countries.
Propósito
Este estudio examina los efectos del consumo de energía en el crecimiento económico, mediante un análisis de datos de panel de 75 países importadores netos de energía para el período 1990-2012.
Diseño/metodología/enfoque
A los efectos del análisis, los países se clasifican en dos grupos y cada grupo luego se clasifica en subgrupos. El primer grupo se forma en base a la dependencia de los países en materia de importación de energía y se clasifica en dos subgrupos según su dependencia sea superior o inferior al 50%. El segundo grupo se forma sobre la base del nivel de ingresos de los países y se clasifica en cuatro subgrupos: economías de ingresos bajos, economías de ingresos medios-bajos, economías de ingresos medios-altos y economías de ingresos altos.
Hallazgos
Los hallazgos obtenidos, tanto para los datos de panel como para cada país, indican que existe una relación positiva y estadísticamente significativa entre el consumo de energía y el crecimiento económico a largo plazo, de modo que el consumo de energía contribuye más al crecimiento económico a medida que disminuye la dependencia de las importaciones del país. Además, el efecto del consumo de energía en el crecimiento económico disminuye a medida que aumenta el nivel de ingresos del país. Esto indica que el uso eficiente de la energía es tan importante como el consumo de la misma, que se considera un indicador importante del desarrollo económico.
Originalidad/valor
Los autores esperan que estos hallazgos aporten una valiosa contribución para estudios futuros, ya que analizan las relaciones entre las variables mediante la inclusión de las intensidades de los países.
Palabras clave
Consumo de energía, Crecimiento económico, Importadores netos de energía, Panel de datos
Tipo de artículo
Artículo de investigación
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Fuzhao Chen, Zhilei Chen, Qian Chen, Tianyang Gao, Mingyan Dai, Xiang Zhang and Lin Sun
The electromechanical brake system is leading the latest development trend in railway braking technology. The tolerance stack-up generated during the assembly and production…
Abstract
Purpose
The electromechanical brake system is leading the latest development trend in railway braking technology. The tolerance stack-up generated during the assembly and production process catalyzes the slight geometric dimensioning and tolerancing between the motor stator and rotor inside the electromechanical cylinder. The tolerance leads to imprecise brake control, so it is necessary to diagnose the fault of the motor in the fully assembled electromechanical brake system. This paper aims to present improved variational mode decomposition (VMD) algorithm, which endeavors to elucidate and push the boundaries of mechanical synchronicity problems within the realm of the electromechanical brake system.
Design/methodology/approach
The VMD algorithm plays a pivotal role in the preliminary phase, employing mode decomposition techniques to decompose the motor speed signals. Afterward, the error energy algorithm precision is utilized to extract abnormal features, leveraging the practical intrinsic mode functions, eliminating extraneous noise and enhancing the signal’s fidelity. This refined signal then becomes the basis for fault analysis. In the analytical step, the cepstrum is employed to calculate the formant and envelope of the reconstructed signal. By scrutinizing the formant and envelope, the fault point within the electromechanical brake system is precisely identified, contributing to a sophisticated and accurate fault diagnosis.
Findings
This paper innovatively uses the VMD algorithm for the modal decomposition of electromechanical brake (EMB) motor speed signals and combines it with the error energy algorithm to achieve abnormal feature extraction. The signal is reconstructed according to the effective intrinsic mode functions (IMFS) component of removing noise, and the formant and envelope are calculated by cepstrum to locate the fault point. Experiments show that the empirical mode decomposition (EMD) algorithm can effectively decompose the original speed signal. After feature extraction, signal enhancement and fault identification, the motor mechanical fault point can be accurately located. This fault diagnosis method is an effective fault diagnosis algorithm suitable for EMB systems.
Originality/value
By using this improved VMD algorithm, the electromechanical brake system can precisely identify the rotational anomaly of the motor. This method can offer an online diagnosis analysis function during operation and contribute to an automated factory inspection strategy while parts are assembled. Compared with the conventional motor diagnosis method, this improved VMD algorithm can eliminate the need for additional acceleration sensors and save hardware costs. Moreover, the accumulation of online detection functions helps improve the reliability of train electromechanical braking systems.
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Rohit Pethe, Thomas Heuzé and Laurent Stainier
The purpose of this paper is to present a variational mesh h-adaption approach for strongly coupled thermomechanical problems.
Abstract
Purpose
The purpose of this paper is to present a variational mesh h-adaption approach for strongly coupled thermomechanical problems.
Design/methodology/approach
The mesh is adapted by local subdivision controlled by an energy criterion. Thermal and thermomechanical problems are of interest here. In particular, steady and transient purely thermal problems, transient strongly coupled thermoelasticity and thermoplasticity problems are investigated.
Findings
Different test cases are performed to test the robustness of the algorithm for the problems listed above. It is found that a better cost-effectiveness can be obtained with that approach compared to a uniform refining procedure. Because the algorithm is based on a set of tolerance parameters, parametric analyses and a study of their respective influence on the mesh adaption are carried out. This detailed analysis is performed on unidimensional problems, and a final example is provided in two dimensions.
Originality/value
This work presents an original approach for independent h-adaption of a mechanical and a thermal mesh in strongly coupled problems, based on an incremental variational formulation. The approach does not rely on (or attempt to provide) error estimation in the classical sense. It could merely be considered to provide an error indicator. Instead, it provides a practical methodology to adapt the mesh on the basis of the variational structure of the underlying mathematical problem.
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This paper aims to focus on the local quality of outputs of interest computed by a finite element analysis in linear elasticity.
Abstract
Purpose
This paper aims to focus on the local quality of outputs of interest computed by a finite element analysis in linear elasticity.
Design/methodology/approach
In particular outputs of interest are studied which do not depend linearly on the solution of the problem considered such as the L2‐norm of the stress and the von Mises' stress. The method is based on the concept of error in the constitutive relation.
Findings
The method is illustrated through 2D test examples and shows that the proposed error estimator leads in practice to upper bounds of the output of interest being studied.
Practical implications
This tool is directly usable in the design stage. It can be used to develop efficient adaptive techniques.
Originality/value
The interest of this paper is to provide an estimation of the local quality of L2‐norm of the stress and the Von Mises' stress as well as practical upper bounds for these quantities.
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