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The fracture mechanism of S-07 steel was investigated by observing the fracture surface of the specimens with scanning electron microscope (SEM). Furthermore, the overall elastic–plastic behaviors and the stress state evolution during the loading procedure of all specimens were simulated by FE analysis to obtain the local strain at crack nucleated location and the average triaxiality of each type of specimen.

Three types of tests under various stress states were performed to study the ductile fracture characteristics of S-07 high strength steel in quasi-static condition.

Under tensile and torsion loading conditions, S-07 steel exhibits two distinctive rupture mechanisms: the growth and internal necking of voids governs the rupture mechanism in tension dominated loading mode, while the change of void shape and internal shearing in the ligaments between voids dominants for shear conditions.

The failure criterion for S-07 steel considering the influence of the triaxial stress state was established.

NEW INDUSTRIAL MATERIALS, the demand for higher productivity and the requirements for ever smaller tolerances have resulted in great advances in machine tool design and in cutting tool materials. Cutting fluids have a significant part to play in this story but they can only play their full part if they are correctly chosen and if their proper functions are understood. Increased rates of metal removal can then be achieved and problems associated with difficult or hazardous machining operations reduced or even eliminated.

Sheet metal forming is a process of shaping thin sheets of metal by applying pressure through male or female dies or both. In most of used sheet‐formating processes the metal is subjected to primarily tensile or compressive stresses or both. During the last three decades considerable advances have been made in the applications of numerical techniques, especially the finite element methods, to analyze physical phenomena in the field of structural, solid and fluid mechanics as well as to simulate various processes in engineering. These methods are useful because one can use them to find out facts or study the processes in a way that no other tool can accomplish. Finite element methods applied to sheet metal forming are the subjects of this paper. The reason for writing this bibliography is to save time for readers looking for information dealing with sheet metal forming, not having an access to large databases or willingness to spend own time with uncertain information retrieval. This paper is organized into two parts. In the first one, each topic is handled and current trends in the application of finite element techniques are briefly mentioned. The second part, an Appendix, lists papers published in the open literature. More than 900 references to papers, conference proceedings and theses/dissertations dealing with subjects that were published in 1995‐2003 are listed.

For 5,000 years man has had experience of metal. Considerable though this period is, if judged on an historical rather than on a geological basis, it has proved all too short for the determination of the major chemical and physical characteristics of even that small group of metals used in engineering. This lack of knowledge is particularly conspicuous with regard to the property, now called ‘Fatigue’, whose very existence was not recognized in this country until 1849.

This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming and powder metallurgy are briefly discussed. The range of applications of finite elements on the subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for the last five years, and more than 1100 references are listed.

This study aims to achieve a “pseudo-ductile” behaviour in the response of hybrid fibre reinforced composites under uniaxial traction by solving properly formulated optimization problems.

The composite material model is based on the combination of different types of fibres (with different failure strains or strengths) embedded in a polymer matrix. The composite failure under tensile load is predicted by analytical models. An optimization problem formulation is proposed and a Genetic Algorithm is used. Multi-objective optimization problems balancing failure strength and ductility criteria are solved providing optimal mixtures of fibres whose properties may come either from a pre-defined list of materials, currently available in the market, or simply assuming their continuum variation within predefined bounds, in an attempt to attain unprecedented performance levels.

Optimal solutions of hybrid fibre reinforced composites exhibiting pseudo-ductile behaviour are presented. It is found that a fibre made from a material exhibiting relatively low stiffness combined with high strength is preferred for hybridization. Furthermore, the ratio of the average failure/critical strains between the low and high elongation fibres to be hybridized must be equal or greater than two.

Typically, a ductile failure is an inherent property of metals, that is, their typical response curve after the linear (elastic) region exhibits a yielding plateau still followed by an increase in stress till collapse. In stark contrast, composite materials exhibit (under some loading conditions) brittle failure that may limit their widespread usage. Therefore, a “pseudo-ductility” in composites is valued and targeted through optimization which is the main original contribution here.

This paper gives a review of the finite element techniques (FE) applied in the area of material processing. The latest trends in metal forming, non‐metal forming, powder metallurgy and composite material processing are briefly discussed. The range of applications of finite elements on these subjects is extremely wide and cannot be presented in a single paper; therefore the aim of the paper is to give FE researchers/users only an encyclopaedic view of the different possibilities that exist today in the various fields mentioned above. An appendix included at the end of the paper presents a bibliography on finite element applications in material processing for 1994‐1996, where 1,370 references are listed. This bibliography is an updating of the paper written by Brannberg and Mackerle which has been published in Engineering Computations, Vol. 11 No. 5, 1994, pp. 413‐55.

Since the use of advanced finite element analysis (FEA) in the design of steel structures has been increasing its popularity in order to avoid unsafe or highly conservative designs, a solid know-how in computer-aided design (CAD) and engineering (CAE) codes is necessary. Therefore the purpose of this paper is to provide an extensive review of useful guidelines concerning modelling, simulation and result validation for the accurate performance of those analyses.

Such guidelines are obtained from international steel design codes like Eurocode 3 and DNV, publications from experienced CAE engineers and renowned FE software companies like Ansys and Altair. Topics like mesh independence, the effect of the load sequence on the load bearing capacity and steel fracture criteria are underlined.

Since the use of advanced FEA in the design of steel structures is becoming more and more traditional due to the increase of its competitiveness when compared to the use of (very) conservative design rules, a solid know-how in CAD and CAE codes is necessary.

This work will be quite useful for structural steel stress engineers, contributing for a safer use of FEA in research and design.

This work will be quite useful for structural steel stress engineers, contributing for a safer use of FEA in research and design.

WHEN METALS ARE SHEARED or “cut” a compressive force of high intensity is applied to the metal by the cutting tool. The metal crystals are subjected to this force and the resulting stresses cause certain crystals to slip or flow in various directions along planes of slippage, the direction of slip normally being along planes of greatest atom density.

The present paper aims to explore a computational homogenisation procedure to investigate the full geometric representation of yield surfaces for isotropic porous ductile media. The effects of cell morphology and imposed boundary conditions are assessed. The sensitivity of the yield surfaces to the Lode angle is also investigated in detail.

The microscale of the material is modelled by the concept of Representative Volume Element (RVE) or unit cell, which is numerically simulated through three-dimensional finite element analyses. Numerous loading conditions are considered to create complete yield surfaces encompassing high, intermediate and low triaxialities. The influence of cell morphology on the yield surfaces is assessed considering a spherical cell with spherical void and a cubic RVE with spherical void, both under uniform strain boundary condition. The use of spherical cell is interesting as preferential directions in the effective behaviour are avoided. The periodic boundary condition, which favours strain localization, is imposed on the cubic RVE to compare the results. Small strains are assumed and the cell matrix is considered as a perfect elasto-plastic material following the von Mises yield criterion.

Different morphologies for the cell imply in different yield conditions for the same load situations. The yield surfaces in correspondence to periodic boundary condition show significant differences compared to those obtained by imposing uniform strain boundary condition. The stress Lode angle has a strong influence on the geometry of the yield surfaces considering low and intermediate triaxialities.

The exhaustive computational study of the effects of cell morphologies and imposed boundary conditions fills a gap in the full representation of the flow surfaces. The homogenisation-based strategy allows us to further investigate the influence of the Lode angle on the yield surfaces.