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This study aims to achieve a “pseudo-ductile” behaviour in the response of hybrid fibre reinforced composites under uniaxial traction by solving properly formulated optimization problems.

The composite material model is based on the combination of different types of fibres (with different failure strains or strengths) embedded in a polymer matrix. The composite failure under tensile load is predicted by analytical models. An optimization problem formulation is proposed and a Genetic Algorithm is used. Multi-objective optimization problems balancing failure strength and ductility criteria are solved providing optimal mixtures of fibres whose properties may come either from a pre-defined list of materials, currently available in the market, or simply assuming their continuum variation within predefined bounds, in an attempt to attain unprecedented performance levels.

Optimal solutions of hybrid fibre reinforced composites exhibiting pseudo-ductile behaviour are presented. It is found that a fibre made from a material exhibiting relatively low stiffness combined with high strength is preferred for hybridization. Furthermore, the ratio of the average failure/critical strains between the low and high elongation fibres to be hybridized must be equal or greater than two.

Typically, a ductile failure is an inherent property of metals, that is, their typical response curve after the linear (elastic) region exhibits a yielding plateau still followed by an increase in stress till collapse. In stark contrast, composite materials exhibit (under some loading conditions) brittle failure that may limit their widespread usage. Therefore, a “pseudo-ductility” in composites is valued and targeted through optimization which is the main original contribution here.