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There are many instances in automated garment manufacture where static fabric panels have to be picked up and placed onto a moving surface such as a conveyor. The techniques used and, in particular, the effects of lowering a fabric held by its upper edge, onto a moving horizontal surface are described. The particular case of a non‐symmetrical piece is analysed in detail.

MANY who realise the implications of White's book on The Organisation Man have probably closed it with the self‐satisfied reflection that ‘it can't happen here.’ That is the anodyne we generally swallow to protect us from disagreeable fears.

The purpose of this paper is to develop a framework for the safety performance measurement of belt conveyor systems.

A structural methodology of graph theory and matrix approach is used for developing a framework for safety performance measurement of belt conveyor systems.

The development of a framework for safety performance measurement of belt conveyor systems is essential for ensuring plant safety. For this, safety performance factors, including design and operating contextual factors of belt conveyor systems, are identified. The factors along with their interrelations are modeled using digraph. An equivalent matrix of the digraph provided safety performance function (SPF) of belt conveyor systems, leading to the development of a safety performance index (SPI).

The developed framework will enable the designers for evaluating and comparing alternative designs of conveyor systems from the safety viewpoint. The plant operators can make inferences from the SPI to identify the weak contextual factors in the plant and develop action plans for its mitigation.

The paper is novel and employs graph theory and matrix approach for safety performance measurement. The methodology helps in the quantitative evaluation of the safety performance of belt conveyor systems.

Electric motor heating during biomass recovery and its handling on conveyor is a serious concern for the motor performance. Thus, the purpose of this paper is to design and develop a hardware prototype of master–slave electric motors based biomass conveyor system to use the motors under normal operating conditions without overheating.

The hardware prototype of the system used master–slave electric motors for embedded controller operated robotic arm to automatically replace conveyor motors by one another. A mixed signal based embedded controller (C8051F226DK), fully compliant with IEEE 1149.1 specifications, was used to operate the entire system. A precise temperature measurement of motor with the help of negative temperature coefficient sensor was possible due to the utilization of industry standard temperature controller (N76E003AT20). Also, a pulse width modulation based speed control was achieved for master–slave motors of biomass conveyor.

As compared to conventional energy based mains supply, the system is self-sufficient to extract more energy from solar supply with an energy increase of 11.38%. With respect to conventional energy based \ of 47.31%, solar energy based higher energy saving of 52.69% was reported. Also, the work achieved higher temperature reduction of 34.26% of the motor as compared to previous cooling options.

The proposed technique is free from air, liquid and phase-changing material based cooling materials. As a consequence, the work prevents the wastage of these materials and does not cause the risk of health hazards. Also, the motors are used with their original dimensions without facing any leakage problems.

The purpose of this paper is to investigate the impact of radio frequency identification (RFID) deployment at an airport baggage‐handling system (BHS).

The impact of number of RFID readers at different power levels with varying conveyor (i.e. baggage‐handling conveyors) speeds on timely delivery of baggage is studied via simulation. The layout of the BHS at the Hong Kong International Airport and data pertinent to its RFID deployment in 2005 are used to build the simulation model. The RFID read logic is based on the equations defined as a function of the number of tags and the time the tags spend in the interrogation zone for each reader in order to capture possible read‐rate issues realistically.

The identification capability of the BHS studied in this paper is a result of its combined ability to identify tags via RFID technology on straight and circulating conveyors, as well as at the manual recovery station for unidentified bags on circulating conveyors. Overall, timely delivery of bags to gates, as a performance metric, increases as the identification capability is improved. The controllable factors that affect the identification capability are the conveyor speed, which determines the time a tag stays in the interrogation zone; the reader antenna power level, which determines the size of the interrogation zone; and the number of reader antennas in the system that increases the likelihood of not missing tags. This paper shows that “the higher the number of reader antennas and the higher the power level on them, the better” approach is not correct.

Unlike typical simulation studies related to RFID deployment where read‐rate issues are considered to be non‐existent, this paper captures read rate in a realistic manner in the simulation model by incorporating the effect of number of RFID tags in the interrogation zone and time that RFID tags spend in the interrogation zone due to baggage conveyor speed. Such a simulation approach can be used as a system design tool in order to investigate the impact of RFID‐specific parameters on system‐level performance.

This paper describes a manipulation primitive called toppling – knocking a part over. We derive the mechanical conditions for toppling and describe two applications to conveyor‐based feeding. Toppling complements previous approaches to conveyor‐plane feeding, allowing full three‐dimensional parts feeding on a constant‐speed conveyor.

There is an increasing trend of outsourcing maintenance activities of heavy equipment, including belt conveyor installations. However, there are numerous challenges in maintenance outsourcing. This paper aims to identify and analyze various challenges of outsourcing maintenance activities associated with belt conveyor installations.

This paper identifies maintenance outsourcing challenges of belt conveyor installations through literature review, field visits and expert opinion. An integrated structural hierarchical framework of the identified challenges is developed through analytic hierarchy process and decision-making trial and evaluation laboratory.

The paper has identified eight challenges, namely, attainment of organizational strength by contractors, legal and financial challenges for contractors, attainment of necessary technician skills by contractors, maintenance data acquisition and analysis challenges, facilitation with modern equipment, gadgets and instrumentation, service quality challenges, health, safety and environment-related challenges and spares supply chain management challenges. The segregation of driver and dependent challenges, including their hierarchical framework had been established in this work.

A comprehensive list of challenges and their prioritization in maintenance outsourcing of belt conveyor installations had been established. This will help the organizations who own and operate these installations to make judicious decisions regarding outsourcing maintenance.

This paper significantly contributes to the literature on maintenance outsourcing of heavy machinery installations like a belt conveyor system based on the input of different stakeholders. This study will lead to the development of frameworks for maintenance contractor selection for such installations.

The purpose of this paper is to provide a minimum time algorithm to intercept an object on a conveyor belt by a robotic manipulator. The goal is that the robot is able to intercept objects on a conveyor line moving at a given speed in minimum time.

In order to formulate the problem, the robot and object‐arrival time functions were introduced, and conclude that the optimal point occurs at the intersection of these two functions. The search algorithm for finding the intersection point between the robot and object arrival time functions are also presented to find the optimal point in real‐time.

Simulation results show that the presented algorithm is well established for various initial robot positions.

A trapezoidal velocity profile was employed which is used in many industrial robots currently in use. Thus, it is believed that robot travel time algorithm is readily implemented for any commercially available robots.

The paper considers exhaustive cases where robot travel time functions are dependent upon initial positions of robotic end‐effectors. Also presented is a fast converging search algorithm so that real time application is more feasible in many cases.

To investigate the role of simulation in the introduction of technology in a continuous operations process.

A case‐based research method was chosen with the aim to provide an exemplar of practice and test the proposition that the use of simulation can improve the implementation and running of conveyor systems in continuous process facilities.

The research determines the optimum rate of re‐introduction of inventory to a conveyor system generated during a breakdown event.

More case studies are required demonstrating the operational and strategic benefits that can be gained by using simulation to assess technology in organisations.

A practical outcome of the study was the implementation of a policy for the manual re‐introduction of inventory on a conveyor line after a breakdown event had occurred.

The paper presents a novel example of the use of simulation to estimate the re‐introduction rate of inventory after a breakdown event on a conveyor line. The paper highlights how by addressing this operational issue, ahead of implementation, the likelihood of the success of the strategic decision to acquire the technology can be improved.

This paper aims to present a dynamic reliability model of scraper chains based on the fretting wear process and propose a reasonable structural optimization method.

First, the dynamic tension of the scraper chain is modeled by considering the polygon effect of the scraper conveyor. Then, the numerical wear model of the scraper chain is established based on the tangential and radial fretting wear modes. The scraper chain wear process is introduced based on the diameter wear rate. Furthermore, the time-dependent reliability of scraper chains based on the fretting wear process is addressed by the third-moment saddlepoint approximation (TMSA) method. Finally, the scraper chain is optimized based on the reliability optimization design theory.

There is a correlation between the wear and the dynamic tension of the scraper conveyor. The unit sliding distance of fretting wear is affected by the dynamic tension of the scraper conveyor. The reliability estimation of the scraper chain with incomplete probability information is achieved by using the TMSA for the method needs only the first three statistical moments of the state variable. From the perspective of the chain drive system, the reliability-based optimal design of the scraper chain can effectively extend its service life and reduce its linear density.

The innovation of the work is that the physical model of the scraper chain wear is established based on the dynamic analysis of the scraper conveyor. And based on the physical model of wear, the time-dependent reliability and optimal design of scraper chains are carried out.