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1 – 9 of 9Qingchao Sun, Qingyuan Lin, Bin Yang, Xianlian Zhang and Lintao Wang
Bolted joints are the most common type of mechanical connections, and improving the anti-loosening performance of bolts for the reliable performance of mechanical and building…
Abstract
Purpose
Bolted joints are the most common type of mechanical connections, and improving the anti-loosening performance of bolts for the reliable performance of mechanical and building structures is highly significant.
Design/methodology/approach
Because of the lack of sufficient theoretical basis for the evaluation and design of anti-loosening bolts, a quantitative evaluation model exhibiting the following two evaluation criteria for anti-loosening bolts is introduced: bolt rotation angular acceleration criterion and critical transverse load criterion. Based on the relationship among bolt tension, transverse load and bolt rotation angular acceleration, a critical transverse load calculation model is put forward, and the mechanism by which the critical transverse load increases with the increase of bolt tension is revealed.
Findings
Based on the above model, a new type of anti-loosening bolt is designed, which generates additional bolt tension when the transverse load increases, and then improves the critical transverse load of the bolt. The effectiveness of the new type of anti-loosening bolt is verified by theoretical calculations and experiments.
Originality/value
The proposed model and method set a preliminary theoretical foundation for the evaluation of bolt anti-loosening performance and the design of a new anti-loosening bolt.
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Keywords
Hemant Krishnarao Wagh, Girish R. Desale and Kartikeya Tripathi
The purpose of this paper is to give a brief introduction of helical spring locked washer along with extensive literatures survey on role of helical spring locked washer in bolted…
Abstract
Purpose
The purpose of this paper is to give a brief introduction of helical spring locked washer along with extensive literatures survey on role of helical spring locked washer in bolted joint analysis. It is very small component of bolted joint assembly, but it play vital role in holding the assembly components together. Helical shape of it produces spring effect in the assembly which is used for keeping the assembly in tension and that is lock the assembly under dynamic loading due to vibrations to avoid the accident.
Design/methodology/approach
The critical literatures survey identifies role of helical spring locked washer in different areas such as design optimization, mechanism of loosening-resistant components, bolted joint analysis, finite element-based modeling, analysis and simulation. The related literatures show contribution of helical spring washers in evaluation of anti-loosening performance of assemblies as compare to other types of washers.
Findings
It proposed that design optimization of helical spring locked washer is needed as it improves the performance in the form of load-deflection characteristics, load bearing capacity and provides the best locking force for optimize functionality.
Originality/value
The originality or value of this paper is to finding research gaps in literatures by dividing literatures into seven different research areas and concentrating the only on role of helical spring locked washer in bolted joint analysis.
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Chunhua Liu, Ming Li, Peng Chen and Chaoyun Zhang
This study aims to solve the problems of ambiguous localization, large calculation, poor real-time and limited applicability of bolt thread defect detection.
Abstract
Purpose
This study aims to solve the problems of ambiguous localization, large calculation, poor real-time and limited applicability of bolt thread defect detection.
Design/methodology/approach
First, the acquired ultrasound image is used to acquire the larger area of the image, which is set as the compliant threaded area. Second, based on the determined coordinates of the center point in each selected region, the set of coordinates on the left and right sides of the bolts is acquired by DBSCAN method with parameters eps and MinPts, which is determined by data set dimension D and the k-distance curve. Finally, the defect detection boundary line fitting is completed using the acquired coordinate set, and the relationship between the distance from each detection point to the curve and d, which is obtained from the measurement of the standard bolt sample with known thread defect, is used to locate the bolt thread defect simultaneously.
Findings
In this paper, the bolt thread defect detection method with ultrasonic image is proposed; meanwhile, the ultrasonic image acquisition system is designed to complete the real-time localization of bolt thread defects.
Originality/value
The detection results show that the method can effectively detect bolt thread defects and locate the bolt thread defect location with wide applicability, small calculation and good real-time performance.
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Keywords
This paper aims to provide top-level design and basic platform for intelligent application in China high-speed railway.
Abstract
Purpose
This paper aims to provide top-level design and basic platform for intelligent application in China high-speed railway.
Design/methodology/approach
Based on the analysis for the future development trends of world railway, combined with the actual development needs in China high-speed railway, The definition and scientific connotation of intelligent high-speed railway (IHSR) are given at first, and then the system architecture of IHSR are outlined, including 1 basic platform, 3 business sectors, 10 business fields, and 18 innovative applications. At last, a basic platform with cloud edge integration for IHSR is designed.
Findings
The rationality, feasibility and implementability of the system architecture of IHSR have been verified on and applied to the Beijing–Zhangjiakou high-speed railway, providing important support for the construction and operation of the world’s first IHSR.
Originality/value
This paper systematically gives the definition and connotation of the IHSR and put forward the system architecture of IHSR for first time. It will play the most important role in the design, construction and operation of IHSR.
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Shriram Dravid, Kartikeya Triphati and Manoj Chouksey
Bolted joints are commonly used to connect structural members. These joints can be disassembled whenever required. Various types of washers are used between nut and the connected…
Abstract
Purpose
Bolted joints are commonly used to connect structural members. These joints can be disassembled whenever required. Various types of washers are used between nut and the connected member to keep the joints tight. However, these joints often become loose over time under dynamic loading conditions. The purpose of this paper is to know the reasons of loosening of bolted joints and to identify the main parameters that contribute to the bolt loosening, and to verify them with previous work.
Design/methodology/approach
This work studies loosening of bolted joint in a test rig under varying tightening torque as well as for various types of washers used as the number of load cycles increases. Four trial runs are taken for each case considered and the average results are found out to minimize possible sources of errors. For the purpose, a specifically made test rig is used which is capable of applying harmonic load on the bolted joint by the lever action.
Findings
The study compares the loosening of bolted joint with and without washer, and also under different initial tightening conditions. This study has shown the suitability of the test rig, methodology and parameters for study of loosening in bolted joints. This study presents an indigenous test, capable of applying harmonic load on bolted joint.
Originality/value
The results establish that the methodology and parameters selected were appropriate for the purpose of study of loosening of bolted joints. This study has provided a base line for further work to understand the loosening of bolted joints.
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Ramesh Chand, Vishal S. Sharma, Rajeev Trehan and Munish Kumar Gupta
A nut bolt joint is a primary device that connects mechanical components. The vibrations cause bolted joints to self-loosen. Created by motors and engines, leading to machine…
Abstract
Purpose
A nut bolt joint is a primary device that connects mechanical components. The vibrations cause bolted joints to self-loosen. Created by motors and engines, leading to machine failure, and there may be severe safety issues. All the safety issues and self-loosen are directly and indirectly the functions of the accuracy and precision of the fabricated nut and bolt. Recent advancements in three-dimensional (3D) printing technologies now allow for the production of intricate components. These may be used technologies such as 3D printed bolts to create fasteners. This paper aims to investigate dimensional precision, surface properties, mechanical properties and scanning electron microscope (SEM) of the component fabricated using a multi-jet 3D printer.
Design/methodology/approach
Multi-jet-based 3D printed nut-bolt is evaluated in this paper. More specifically, liquid polymer-based nut-bolt is fabricated in sections 1, 2 and 3 of the base plate. Five nuts and bolts are fabricated in these three sections.
Findings
Dimensional inquiry (bolt dimension, general dimensions’ density and surface roughness) and mechanical testing (shear strength of nut and bolt) were carried out throughout the study. According to the ISO 2768 requirements for the General Tolerances Grade, the nut and bolt’s dimensional examination (variation in bolt dimension, general dimensions) is within the tolerance grades. As a result, the multi-jet 3D printing (MJP)-based 3D printer described above may be used for commercial production. In terms of mechanical qualities, when the component placement moves from Sections 1 to 3, the density of the manufactured part decreases by 0.292% (percent) and the shear strength of the nut and bolt decreases by 30%. According to the SEM examination, the density of the River markings, sharp edges, holes and sharp edges increased from Sections 1 to 3, which supports the findings mentioned above.
Originality/value
Hence, this work enlightens the aspects causing time lag during the 3D printing in MJP. It causes variation in the dimensional deviation, surface properties and mechanical properties of the fabricated part, which needs to be explored.
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S. Salmon, M. Swank, G.D. Janaki Ram, B.E. Stucker and J.A. Palmer
The purpose of this paper is to investigate the effectiveness of locking or staking of fasteners with epoxy material systems to prevent loss of preload in aerospace environments.
Abstract
Purpose
The purpose of this paper is to investigate the effectiveness of locking or staking of fasteners with epoxy material systems to prevent loss of preload in aerospace environments.
Design/methodology/approach
A quantitative experimental method is adopted to evaluate epoxy material systems for staking of fastener assemblies subjected to varying dynamic and thermal loads. A statistical design of experiments is employed to probe specific design parameters.
Findings
Results show that epoxy application can provide satisfactory fastener locking under a variety of service conditions. It is found that: Epon 828 epoxy provides superior fastener locking compared to 3M Scotch‐Weld Epoxy 2216; epoxy application around screw threads is more effective than application around screw head; and abrading the plate surfaces with 180 grit SiC paper is not an effective or useful surface preparation technique.
Research limitations/implications
The paper is limited to two commercial epoxy material systems and does not consider important qualitative considerations for industrial use such as cure time and viscosity.
Practical implications
This and future paper may form the basis of new standards for epoxy staking in the global aerospace industry.
Originality/value
This paper is believed to be one of the very few original experimental studies of fastener staking available in the open literature.
Details
Keywords
Hemant Krishnarao Wagh and Girish R. Desale
The helical spring lock washer (HSLW) is a part of nut bolt joint assembly used in different industries like automobile, aerospace, mechanical, chemical, electrical, electronics…
Abstract
Purpose
The helical spring lock washer (HSLW) is a part of nut bolt joint assembly used in different industries like automobile, aerospace, mechanical, chemical, electrical, electronics, etc. It works as a part of temporary joint and plays important role in loosening behavior of assembly under dynamic (vibrations) conditions. Thus, the purpose of this paper is to investigate the performance of HSLW under different controlled operating conditions in order to satisfy its functional requirement.
Design/methodology/approach
In the present investigation, a novel test rig is designed and developed to determine the load-deflection characteristics of HSLWs. The test rig facilitates the controlled linear displacement of the HSLW with predetermined angular rotation of the handle gives the corresponding reaction load on the display. Additionally, the repeatability and reproducibility of the test rig was carried out.
Findings
The newly designed and developed test rig is capable enough to differentiate the load-deflection characteristics during compressive loading and unloading of HSLWs. Additionally, the loss of strain energy can be determined from the load-deflection characteristics of HSLW.
Originality/value
The present test rig is designed and developed to investigate the load-deflection characteristics under compressive loading and unloading of HSLW. The test rig has least count of 0.4905 N for load measurement and 0.01389 mm for linear displacement.
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Abstract
Purpose
This paper aims to design and optimize the threaded fastener of leakage current particulate matter (PM) sensor. The corresponding air-tight test is conducted to ensure the reliability of the installation strategy with screw connection.
Design/methodology/approach
Research on the pressure-deformation curve of seal gasket was conducted and the vibration load of engine was considered for the calculation of the minimum installation pre-tightening force. Simultaneously, the danger threaded section area was calculated, and the carrying capacity was verified. The height of the welding line was studied to ensure the reliability of the application. FEA was carried out to acquire the relationship between local structure size and local stress for continuous improvement of thread connection. The installation torque range was acquired from the torque control principle for the pre-tightening force. The sealing reliability of the connector was proved with leakage.
Findings
The air tightness of the thread connector is proved to be fine. When the pre-tightening force is over 8,000 N, and its length reaches 2 mm, the connector has good reliability at ambient temperature. The tightening torque of 60-74 Nm can guarantee the reliable fixing ability of thread connector, and its plastic non-deformation ability in the process of repeated tearing down.
Originality/value
This paper provides an installation strategy and an optimization of PM sensor, which has a positive effect on the study and the manufacture of PM sensor. It is helpful to further develop PM sensor and after-treatment technology. This kind of real-time monitoring PM sensor needs to be studied further to achieve its commercial application.
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