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1 – 10 of 883Ahmed Ashteyat, Ala Taleb Obaidat, Yasmeen Taleb Obeidat and Ahmad Bani Awwad
The paper aims to introduces an experimental work to investigate the torsional behavior of reinforced concrete (RC) beams strengthened by near-surface mounted (NSM) carbon…
Abstract
Purpose
The paper aims to introduces an experimental work to investigate the torsional behavior of reinforced concrete (RC) beams strengthened by near-surface mounted (NSM) carbon fiber-reinforced polymer (CFRP) ropes.
Design/methodology/approach
In this research, nine rectangular RC beams of 250 mm × 300 mm cross-section and 1,600 mm in length were constructed and tested considering the studied parameters. These parameters include the length of the CFRP rope, the orientation of the CFRP rope, the arrangement of longitudinal and the scheme of NSM-CFRP ropes.
Findings
In comparison to control specimens, the results demonstrate a considerable improvement in the torsional response of RC beams strengthened with the CFRP rope. Additionally, specimens strengthened with 90° vertical ropes increase torsional moment capacity more efficiently than specimens strengthened with 45° inclined ropes since the stress concentration leads to premature debonding of the CFRP rope. Whereas RC beams' ability to withstand torsional moments is reduced as the distance between reinforcing CFRP ropes is increased. According to test results, adding CFRP ropes to RC beams' bottoms had a slightly positive impact on torsional response.
Originality/value
This paper fulfills an identified need to study how the using of the CFRP rope is effective in strengthening RC beam subjected to torsion moment.
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Nor Salwani Hashim and Fatimah De’nan
It is generally known that the perforated section such as the castellated section is good to sustain distributed loads but inadequate to sustain highly concentrated loads…
Abstract
Purpose
It is generally known that the perforated section such as the castellated section is good to sustain distributed loads but inadequate to sustain highly concentrated loads. Therefore, it is possible to design the opening in a different arrangement of web opening to achieve section efficiency, thus improving the strength and torsional behaviour of the section with web opening. This study aims to focus on the finite element analysis of I-beam with and without openings in steel section dominated to lateral-torsional buckling behaviour.
Design/methodology/approach
In this work, the analysis of different sizes, shapes and arrangements of web opening is performed by using LUSAS application to conduct numerical analysis on lateral-torsional buckling behaviour. This involves three diameter sizes of web opening, five types of opening shapes and two criteria of the model.
Findings
The section with c-hexagon web opening was placed about 200-mm centre to centre and 100-mm edge distance, contribute to 7.26% increase of buckling capacity. For the section with 150-mm centre to centre and 50-mm edge distance, the occurrence of local buckling contributes to decrease of lateral buckling section capacity to 19.943 kNm, where pure lateral-torsional buckling mostly occurred because of prevented section. Besides that, the web opening diameter was also analysed. The web crippling was observed because of the increase of opening diameter from 0.67 to 0.80 D.
Originality/value
This contributes to a decrease in buckling capacity as figured in the contour of the deformed shape. For Model 1, an increase of buckling capacity (31.46%) is observed when the opening diameter are changed from 0.67 to 0.80 D.
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Chiara Bregoli, Jacopo Fiocchi, Carlo Alberto Biffi and Ausonio Tuissi
The present study investigates the mechanical properties of three types of Ti6Al4V ELI bone screws realized using the laser powder bed fusion (LPBF) process: a fully threaded…
Abstract
Purpose
The present study investigates the mechanical properties of three types of Ti6Al4V ELI bone screws realized using the laser powder bed fusion (LPBF) process: a fully threaded screw and two groups containing differently arranged sectors made of lattice-based Voronoi (LBV) structure in a longitudinal and transversal position, respectively. This study aims to explore the potentialities related to the introduction of LBV structure and assess its impact on the implant’s primary stability and mechanical performance.
Design/methodology/approach
The optimized bone screw designs were realized using the LPBF process. The quality and integrity of the specimens were assessed by scanning electron microscopy and micro-computed tomography. Primary stability was experimentally verified by the insertion and removal of the screws in standard polyurethane foam blocks. Finally, torsional tests were carried out to compare and assess the mechanical strength of the different designs.
Findings
The introduction of the LBV structure decreases the elastic modulus of the implant. Longitudinal LBV type screws demonstrated the lowest insertion torque (associated with lower bone damage) while still displaying promising torsional strength and removal force compared with full-thread screws. The use of LBV structure can promote improved functional performances with respect to the reference thread, enabling the use of lattice structures in the biomedical sector.
Originality/value
The paper fulfils an identified interest in designing customized implants with improved primary stability and promising features for secondary stability.
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Sagar Dnyandev Patil and Yogesh J. Bhalerao
The purpose of this paper is to find the impact of various design variables on the composite shaft, and also the effect of newly developed resin (NDR) on the strength of the…
Abstract
Purpose
The purpose of this paper is to find the impact of various design variables on the composite shaft, and also the effect of newly developed resin (NDR) on the strength of the fibers of the composite shaft.
Design/methodology/approach
The Taguchi method is used to optimize the design variables. Also, GRG approach is used to validate the result.
Findings
NDR improves the bonding strength of fiber than the epoxy resin. With the grey relational analysis (GRA) method, the initial setting (A1B4C4D1) was having grey relational grade 0.957. It was enhanced by using a new optimum combination (A2B2C4D2) to 0.965. It indicates that there is an enhancement in the grade by 0.829 percent. Thus, using the GRA approach of analysis, design variables have been successfully optimized to achieve improved dynamic properties of hybrid composite shaft.
Originality/value
The findings of this research are helping to optimize the design variables for the composite shaft. Also, the NDR gives the good bonding strength of carbon/glass fibers in dynamic loading condition than the epoxy resin.
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Jizhuang Hui, Zhiqiang Yan, Jingxiang Lv, Yongsheng Liu, Kai Ding and Felix T.S. Chan
This paper aims to investigate the influences of process parameters on part quality, electrical energy consumption. Moreover, the relationship between part quality and energy…
Abstract
Purpose
This paper aims to investigate the influences of process parameters on part quality, electrical energy consumption. Moreover, the relationship between part quality and energy consumption of UTR9000 photosensitive resin fabricated by stereolithography apparatus (SLA) was also assessed.
Design/methodology/approach
Main effect plots and contour maps were used to analyze the interactions and effects of various parameters on energy consumption and part quality, respectively. Then, a growth rate was used defined as the percentage of the value of energy consumption (or the part quality) of the sample compared to the minimum value of the energy consumption (or the same part quality), to jointly analyze relationships between part quality and energy consumption on a specific process parameter.
Findings
The part qualities can be improved with increased energy consumption via adjusting layer thickness, without further increasing energy consumption through adjusting laser power, over-cure and scanning distance. Energy consumption can be highly saved while slightly decreasing the tensile strength by increasing layer thickness from 0.09 mm to 0.12 mm. Energy consumption and surface roughness can be decreased when setting laser power near 290 mW. Setting an appropriate over-cure of about 0.23 mm will improve tensile strength and dimensional accuracy with a little bit more energy consumption. The tensile strength increases nearby 5% at a scanning distance of 0.07 mm compared to that at a scanning distance of 0.1 mm while the energy consumption only increases by 1%.
Originality/value
In this research, energy consumption and multiple part quality for SLA are jointly analyzed first to accelerate the development of sustainable additive manufacturing. This can be used to assist designers to achieve energy-effective fabrication in the process design stage.
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There are thought to be great technical and economic benefits potentially available through the application of multiple surface engineering technologies in new market sectors…
Abstract
There are thought to be great technical and economic benefits potentially available through the application of multiple surface engineering technologies in new market sectors. This is illustrated through the combined plasma and PVD treatment of low alloy steel substrates. Unique opportunities exist, through the advent of high energy beam technologies, to liquid phase thermochemically alloy aluminium and titanium materials which can then be combined with plasma or PVD techniques to enhance the performance of engineering components by many orders of magnitude. The most recent work in this field suggests that roller element bearings in titanium alloys will soon be within the bounds of design capability and advances towards the design and manufacture of titanium gears could well be possible in the longer term.
Bahador Bahrami, Mohammad Reza Mehraban, Seyed Saeid Rahimian Koloor and Majid R. Ayatollahi
The purpose of this study is to develop an efficient numerical procedure for simulating the effect of printing orientation, as one of the primary sources of anisotropy in…
Abstract
Purpose
The purpose of this study is to develop an efficient numerical procedure for simulating the effect of printing orientation, as one of the primary sources of anisotropy in 3D-printed components, on their fracture properties.
Design/methodology/approach
The extended finite element method and the cohesive zone model (XFEM-CZM) are used to develop subroutines for fracture simulation. The ability of two prevalent models, i.e. the continuous-varying fracture properties (CVF) model and the weak plane model (WPM), and a combination of both models (WPM-CVF) are evaluated to capture fracture behavior of the additively manufactured samples. These models are based on the non-local and local forms of the anisotropic maximum tangential stress criterion. The numerical models are assessed by comparing their results with experimental outcomes of 16 different configurations of polycarbonate samples printed using the material extrusion technique.
Findings
The results demonstrate that the CVF exaggerates the level of anisotropy, and the WPM cannot detect the mild anisotropy of 3D-printed parts, while the WPM-CVF produces the best results. Additionally, the non-local scheme outperforms the local approach in terms of finite element analysis performance, such as mesh dependency, robustness, etc.
Originality/value
This paper provides a method for modeling anisotropic fracture in 3D-printed objects. A new damage model based on a combination of two prevalent models is offered. Moreover, the developed subroutines for implementing the non-local anisotropic fracture criterion enable a reliable crack propagation simulation in media with varying degrees of complication, such as anisotropy.
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Koji Takahashi, Hideki Okada and Kotoji Ando
The purpose of this paper is to clarify the effects of shot peening (SP) on the torsional fatigue limit of high‐strength steel specimens containing an artificial small defect.
Abstract
Purpose
The purpose of this paper is to clarify the effects of shot peening (SP) on the torsional fatigue limit of high‐strength steel specimens containing an artificial small defect.
Design/methodology/approach
Specimens containing a drilled hole 0.1‐0.4 mm deep or a semi‐circular slit 0.15 or 0.3 mm deep were subjected to SP. Torsional fatigue tests were then carried out.
Findings
The torsional fatigue limits of specimens containing a drilled hole and those with a semi‐circular slit were increased 25‐64 per cent and 156‐186 per cent by SP, respectively. The torsional fatigue limits of the specimens subjected to SP and containing a drilled hole less than 0.1 mm in depth or a semi‐circular slit less than 0.15 mm in depth were almost equal to those of SP specimens without a defect. Based on these results, it can be concluded that a drilled hole less than 0.1 mm in depth and a semi‐circular slit less than 0.15 mm in depth could be rendered harmless by SP.
Practical implications
The proposed method can be applied to mechanical parts subjected to cyclic torsion, such as coil springs, crank shafts and drive shafts.
Originality/value
This is the first paper to investigate the torsional fatigue limits after SP in materials containing a surface defect. In this paper, the effect of SP on the torsional fatigue limit having a surface defect is investigated.
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Grzegorz Budzik, Tomasz Dziubek, Łukasz Paweł Przeszłowski, Bartłomiej Sobolewski, Mariusz Dębski and Małgorzata Ewa Gontarz
Manufacturing of products loaded with torque in an incremental process should take into account the strength in relation to the internal structure of the details. Incremental…
Abstract
Purpose
Manufacturing of products loaded with torque in an incremental process should take into account the strength in relation to the internal structure of the details. Incremental processes allow for obtaining various internal structures, both in the production process itself and as a result of designing a three-dimensional computer-aided design model with programmable strength. Finite element analysis (FEA) is often used in the modeling process, especially in the area of topological optimization. There is a lack of data for numerical simulation processes, especially for the design of products loaded with torque and manufactured additive manufacturing (AM). The purpose of this study is to present the influence of the internal structure of samples produced in the material extrusion (MEX) technology on the tested parameters in the process of unidirectional torsion and to present the practical application of the obtained results on the example of a spline connection.
Design/methodology/approach
The work involved a process of unidirectional torsion of samples with different internal structures, produced in the MEX technology. The obtained results allowed for the FEA of the spline connection, which was compared with the test of unidirectional torsion of the connection.
Findings
The performance of the unidirectional torsion test and the obtained results allowed us to determine the influence of the internal structure and its density on the achieved values of the tested parameters of the analyzed prototype materials. The performed FEA of the spline connection reflects the deformation of the produced connection in the unidirectional torsion test.
Originality/value
There are no standards for the torsional strength of elements manufactured from polymeric materials using MEX methods, which is why the industry often does not use these methods due to the need to spend time on research, which is associated with high costs. In addition, the industry is vary of unknown solutions and limits their use. Therefore, it is important to determine, among others, the strength parameters of components manufactured using incremental methods, including MEX, so that they can be widely used because of their great potential and thus gain trust among the recipient market. In addition, taking into account the different densities of the applied filling structure of the samples made of six prototype materials commonly available from manufacturers allowed us to determine its effect on the torsional strength. The presented work can be the basis for constructors dealing with the design of elements manufactured in the MEX technology in terms of torsional strength. The obtained results also complement the existing material base in the FEA software and perform the strength analysis before the actual details are made to verify the existing irregularities that affect the strength of the details. The analysis of unidirectional torsion made it possible to supplement the material cards, which often refer to unprocessed material, e.g. in MEX processes.
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