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Article
Publication date: 19 December 2022

Khaled F. El-Nemr, H. Radi and Reham H. Helal

One of the low-cost minerals that can be used as reinforcing filler in polymer industry is pumice powder. Pumice is a highly porous volcanic glass formed during explosive…

Abstract

Purpose

One of the low-cost minerals that can be used as reinforcing filler in polymer industry is pumice powder. Pumice is a highly porous volcanic glass formed during explosive eruptions. This pumice has received significant interest because of its large surface area with various polar groups and can be processed easily.

Design/methodology/approach

This study is carried out to investigate the effect of partial replacement of silica (as traditional filler) by naturally occurring pumice powder to improve the thermal and mechanical properties of nitrile butadiene rubber cured with electron beam radiation (doses from 25 to 150 kGy).

Findings

The results indicated that the addition of pumice powder increase the tensile strength at lower doses up to 75 kGy (especially at concentration of 5 phr). Besides, an improvement in the thermal stability was attained with the addition of pumice powder.

Originality/value

Pumice powder is volcanic-based alumina and silica which is mainly composed of SiO2. It has porous structure which is formed by dissolved gases precipitated during the cooling as the lava hurtles through air. Due to its porous structure, it has low density and high thermal insulation. It also has high temperature and chemical resistance, for these reasons it became preferable material to be used as filler in the plastic and rubber industry.

Details

Pigment & Resin Technology, vol. 53 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 26 June 2024

H Radi, Khaled F. El-Nemr, Salwa M. Elmesallamy and Enas Amdeha

This study aims to prepare activated carbon (AC) and activated biochar (BC) from sugarcane bagasse (SCB) can be used as carbon black (CB) replacement for styrene butadiene rubber…

Abstract

Purpose

This study aims to prepare activated carbon (AC) and activated biochar (BC) from sugarcane bagasse (SCB) can be used as carbon black (CB) replacement for styrene butadiene rubber (SBR) composites cured by electron beam (EB) radiation.

Design/methodology/approach

This study is carried out to investigate the effect of partial replacement of CB (as traditional filler) by AC or BC prepared from low-cost agricultural wastes (SCB) to improve the properties of SBR rubber cured by EB radiation (doses from 25 to 150 kGy).

Findings

The results indicated that the addition of AC or BC leads to improve the physical and mechanical properties of SBR with increasing irradiation dose [especially at concentration of 10 parts per hundred part of rubber (phr) from BC]. Also in this study, this paper examines how exposure of SBR rubber composites to ultraviolet (UV) radiation changes the mechanical properties for these composites, to do that, the specimens were examined before and after they were exposed to UV radiation for 300 h. The results showed that, the irradiated SBR composites, UV exposure, exhibit better retention in mechanical properties as compared with unirradiated ones, and the samples loaded with CB hybrid with ACs had an increased value of tensile strength (TS) retention as compared with blank sample.

Originality/value

The importance of this study is that, the production of AC from SCB offers a huge opportunity to overcome the problem of the disposal of SCB.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 24 September 2024

Yunhai Liu, Penghui Xu, Xiaohua Zhu, Ligao Liu, Bo Li and Qingquan Li

Two friction models of Fe-Fe and Diamond-like carbon (DLC)-Fe were established by molecular dynamics (MD) method to simulate the friction behavior of traditional fracturing pump…

Abstract

Purpose

Two friction models of Fe-Fe and Diamond-like carbon (DLC)-Fe were established by molecular dynamics (MD) method to simulate the friction behavior of traditional fracturing pump plunger and new DLC plunger from atomic scale. This paper aims to investigate the effects of temperature and load on the friction behavior between sealed nitrile butadiene rubber (NBR) and DLC films.

Design/methodology/approach

In this study, MD method is used to investigate the friction behavior and mechanism of DLC film on plungers and sealing NBR based on Fe-Fe system and DLC-Fe system.

Findings

The results show that the friction coefficient of DLC-Fe system exhibits a downward trend with increasing load and temperature. And even achieve a superlubricity state of 0.005 when the load is 1 GPa. Further research revealed that the low interaction energy between DLC and NBR promoted the proportion of atoms with larger shear strain in NBR matrix and the lower Fe layer in DLC-Fe system to be much lower than that in Fe-Fe system. In addition, the application of DLC film can effectively inhibit the temperature rise of friction interface, but will occur relatively large peak velocity.

Originality/value

In this paper, two MD models were established to simulate the friction behavior between fracturing pump plunger and sealing rubber. Through the analysis of mean square displacement, atomic temperature, velocity and Interaction energy, it can be seen that the application of DLC film has a positive effect on reducing the friction of NBR.

Details

Industrial Lubrication and Tribology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 17 April 2023

Laiming Yu, Yaqin Fu and Yubing Dong

The purpose of this study is to improve the mechanical property and processing performance and reduce the cost of the polylacticacid/polybutyleneadipate-co-terephthalate(PLA/PBAT…

Abstract

Purpose

The purpose of this study is to improve the mechanical property and processing performance and reduce the cost of the polylacticacid/polybutyleneadipate-co-terephthalate(PLA/PBAT) composites, the calcium carbonate (CaCO3) and compatibilizer styrene-maleicanhydride copolymer (SMA-2025) were added to the PLA/PBAT system, and the effect of CaCO3 and SMA-2025 on the morphology, structure, mechanical property, thermal property, thermalstability and shape memory property of the CaCO3/PLA/PBAT composites were studied and discussed.

Design/methodology/approach

The CaCO3/PLA/PBAT shape memory composites were prepared via melt-blending and hot-pressing methods, and the effect of CaCO3 and SMA-2025 on the property of the composites was investigated via scanning electron microscope, universal testing instrument, Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis and DMA, respectively.

Findings

The interface property, mechanical property, thermal stability, shape memory recovery ratios and recovery stresses, and processing performance of the CaCO3/PLA/PBAT shape memory composites were significantly improved by adding of CaCO3 and SMA-2025. Moreover, the CaCO3/PLA/PBAT composites have good blowing film processing performance.

Originality/value

This study will provide a reference for the research, processing and application of the high-performance CaCO3/PLA/PBAT shape memory composites.

Details

Pigment & Resin Technology, vol. 53 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

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