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Article
Publication date: 2 March 2015

Jadwiga Malgorzata Pisula and Mieczyslaw Plocica

– The purpose of this article is to present a method for the analysis of the quality of the bevel gear at the development level.

Abstract

Purpose

The purpose of this article is to present a method for the analysis of the quality of the bevel gear at the development level.

Design/methodology/approach

A non-commercial aircraft bevel gear design support system was developed. The system utilises matrix and vector calculi to model the technological machining systems and to analyse the contact of the designed pair. Both the technological model and the design model offer the possibility of manipulating the calculated parameters. This enables independent selection of the pinion/gear engagement, making it possible to achieved the desired contact pattern (its shape, position and size) and/or minimise motion transmission deviation. This article presents an analysis of the meshing of the aircraft transmission designed in two variants.

Findings

The newly developed non-commercial transmission design support system offers the capability to freely adjust mesh quality indicators. The first step is to perform automated technological calculations for a specific geometry of gear members, on the basis of which gear and pinion flanks are developed. Then, numerical models of tooth flanks are configured in the designed pair, and tooth mesh quality is verified. Quality indicators are provided in the form of summary contact pattern and the motion graph. In the subsequent step, changes are made to basic geometry of pinion tooth flank. After satisfactory mesh indicators have been reached, the transmission is tested for assembly errors and additional corrections are made to the geometry of the pinion tooth surface, as required. The above methodology guarantees that the assumed quality indicators are achieved on the physically cut transmission.

Practical implications

Fast preparation of the technology with guaranteed high mesh quality is a significant factor in the competitiveness of an industrial plant which implements a new bevel gear in its manufacturing activities.

Originality/value

The visualisation of the results of the use of the application allows the user to easily interpret the analysed contact pattern and take appropriate decisions as to the necessity of making corrections.

Details

Aircraft Engineering and Aerospace Technology: An International Journal, vol. 87 no. 2
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 9 July 2024

Xin Guo, Jiesong Tu, Zhibin Fan, Baoshuai Du, Hongfei Shang, Jiangfeng An and Dan Jia

Corrosion thinning reduces the effective cross-sectional areas of steel structures and degrades their mechanical properties. This study aims to investigate the relationship…

Abstract

Purpose

Corrosion thinning reduces the effective cross-sectional areas of steel structures and degrades their mechanical properties. This study aims to investigate the relationship between the corrosion thinning of carbon steel for transmission towers and the degradation of its mechanical properties.

Design/methodology/approach

A macroscopic finite element model of a transmission tower was established and then combined with the corrosion thinning and mechanical properties of Q355 steel in different test periods measured in neutral salt spray, SO2 atmosphere and wet heat environments to conduct a finite element simulation of a transmission tower with different corrosion thinning of Q355 steel.

Findings

When the residual thickness of the tower leg angle was reduced to 4.03 mm, the maximum stress solved in the simulation exceeded the yield strength, with the tower already at risk of collapse owing to corrosion failure under extreme conditions of basic wind speed.

Originality/value

This study innovatively utilises transmission tower finite element models and experimental data from mechanical degradation experiments to quantify the relationship between corrosion thinning and the mechanical properties of Q355 steel, ensuring the effective assessment of the mechanical properties of corroded transmission towers.

Details

Anti-Corrosion Methods and Materials, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 25 February 2014

Yi-Chang Wu and Bo-Wei Lin

The electric motor and multi-speed transmission hub are essential components for an electric bicycle. Traditionally, these two devices have been designed and manufactured…

Abstract

Purpose

The electric motor and multi-speed transmission hub are essential components for an electric bicycle. Traditionally, these two devices have been designed and manufactured independently. The purpose of this study is to propose a novel electromechanical device that artfully integrates an exterior-rotor brushless permanent-magnet (BLPM) motor into a transmission hub to become a compact structural assembly.

Design/methodology/approach

A novel design that integrates a three-phase, 20-pole/18-slot exterior-rotor BLPM motor with a multi-speed transmission hub composed of a six-link, two-degrees-of-freedom (2-DOF) compound planetary gear train (PGT) is presented in this study to overcome inherent drawbacks of existing designs. An analytical approach, based on fundamental circuits, is developed to synthesize the clutching sequences and numbers of teeth of all gears of the PGT.

Findings

The integrated device provides six forward speeds, including two underdrives, two direct drives, and two overdrives, as well as two drive modes: the motor-drive mode and the human-drive mode, for electric bicycles. The main feature of the proposed design is the spur gear teeth merged with the pole shoes of the stator to dramatically minimize the detent torque, which is an oscillatory torque that always induces vibration and acoustic noise of the BLPM motor.

Originality/value

The gear teeth on the pole shoes of the stator provide functions not only for transmission, but also act as dummy slots for adjusting the magnetostatic field of the BLPM motor to effectively reduce the detent torque. The peak value of the detent torque of the integrated design is only 9 percent of the original BLPM motor with identical magnet properties and motor dimensions. Such a feature is contributive in suppressing the vibration and acoustic noise of the electric bicycle's BLPM motor. A BLPM motor rated at 310 W and 250 r/min for the integrated device is presented and analyzed by using the commercial finite-element package Ansoft/Maxwell 2D Field Simulator.

Details

Engineering Computations, vol. 31 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 April 2005

B.V. Babu, Pallavi G. Chakole and J.H. Syed Mubeen

This paper presents the application of Differential Evolution (DE), an evolutionary computation technique for the optimal design of gas transmission network. As a gas transmission

Abstract

This paper presents the application of Differential Evolution (DE), an evolutionary computation technique for the optimal design of gas transmission network. As a gas transmission system includes source of gas, delivery sites with pipeline segments and compressors, the design of efficient and economical network involves lot of parameters. In addition, there are many equality and inequality constraints to be satisfied making the problem highly non‐linear. Hence an efficient strategy is needed in searching for the global optimum. In this study, DE has been successfully applied for optimal design of gas transmission network. The results obtained are compared with those of nonlinear programming technique and branch and bound algorithm. DE is able to find an optimal solution with a cost that is less than reported in the earlier literature. The proposed strategy takes less computational time to converge when compared to the existing techniques without compromising with the accuracy of the parameter estimates.

Details

Multidiscipline Modeling in Materials and Structures, vol. 1 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 27 October 2021

Yokesh V., Gulam Nabi Alsath Mohammed and Malathi Kanagasabai

The purpose of this paper is to design a suitable guard trace to reduce the electromagentic interference between two closely spaced high frequency transmission lines. A novel…

Abstract

Purpose

The purpose of this paper is to design a suitable guard trace to reduce the electromagentic interference between two closely spaced high frequency transmission lines. A novel cross-shaped resonator combined via fence is passed down to alleviate far-end and near-end crosstalk (NEXT) in tightly coupled high-speed transmission lines. The distance between the adjacent transmission lines is increased stepwise as a function of trace width.

Design/methodology/approach

A rectangular-shaped resonator via fence is connected by a guard trace has been proposed to overcome the coupling between the traces that is separated by 2 W. Similarly, by creating a cross-shaped resonator via fence connected by guard trace that reduces the spacing further by 1.5 W.

Findings

A tightly coupled transmission line structure that needs separation by a designed unit cell structure. Further research needs to be conducted to improve the NEXT, far-end crosstalk (FEXT) and spacing between the transmission lines.

Originality/value

This study portrays a novel method that combines the resonators via fence with a minimum spacing between the tightly coupled transmission lines which reduce the NEXT and FEXT; thereby reducing the size of the routing area. The resultant test structures are characterized at high frequencies using time domain and frequency domain analysis. The following scattering parameters such as insertion loss, NEXT and FEXT of the proposed method are measured as 1.504 dB, >30 dB and >20 dB, respectively.

Details

Circuit World, vol. 49 no. 3
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 23 November 2010

Yu‐Chang Pai and Shou‐kuo Sogo Hsu

The purpose of this paper is to present the problem of high‐speed data transmission on flexible printed circuits (FPC) and the common method for transmission signal designs on…

Abstract

Purpose

The purpose of this paper is to present the problem of high‐speed data transmission on flexible printed circuits (FPC) and the common method for transmission signal designs on those FPCs. A new and novel approach using a “voided return path” of the coplanar transmission model is described and the ease of building them in mass production is described.

Design/methodology/approach

Microstrip transmission structures with a “mesh” return were studied and illustrated with emphasis on the problems encountered when the signal changes direction. A new solution using the “voided” return layer of the coplanar transmission model was proposed, simulated, built and tested.

Findings

The use of this novel coplanar structure to solve the problem of gigabit data transmission, with minimum noise and electromagnetic interference on flexible circuits can be achieved at low cost and with the flexibility to have multiple impedances and application for “Dynamic Flex”.

Research limitations/implications

The “voided” coplanar structure has been used successfully. Further, developments are underway to employ a “modified” broadsided‐coupled differential structure that simulated a “twisted pair”.

Originality/value

The paper describes various high‐speed transmission structures on FPC used in computers and servers, combined with high volume mass‐production techniques. It presents the best cost scenario for optimal PCB design flexibility and applications.

Details

Circuit World, vol. 36 no. 4
Type: Research Article
ISSN: 0305-6120

Keywords

Article
Publication date: 1 February 1988

Larry L. Learn

This article provides a broad overview of telecommunications and network‐related technologies. Topics covered include identification and review of network elements, analog and…

214

Abstract

This article provides a broad overview of telecommunications and network‐related technologies. Topics covered include identification and review of network elements, analog and digital signals, synchronous and asynchronous transmission formats, transmission media and equipment, transmission techniques and characteristics, multiplexing, network types, access technologies, network architectures and topologies, local‐area network technologies and attributes, protocols and protocol issues, gateways, internetworking, local networking alternatives, equipment certification, and various aspects of network management. It is intended to provide the practicing professional in the field of library and information science with a broad, up‐to‐date technical review that might serve to support and facilitate further investigation of current developments in networks and networking. Although the broad range of topics is not treated in depth, numerous references are provided for further investigation.

Details

Library Hi Tech, vol. 6 no. 2
Type: Research Article
ISSN: 0737-8831

Article
Publication date: 11 March 2019

Guoda Chen, Huafeng Yang, Huiqiang Cao, Shiming Ji, Xi Zeng and Qian Wang

For the climbing rod object with large diameter variation and the need of obstacle crossing, this paper aims to propose a new embracing-type climbing robot named as EVOC-I robot.

Abstract

Purpose

For the climbing rod object with large diameter variation and the need of obstacle crossing, this paper aims to propose a new embracing-type climbing robot named as EVOC-I robot.

Design/methodology/approach

The design philosophy and structural scheme are introduced. The kinematic analysis of embracing and telescoping mechanisms is carried out to provide the theoretical foundation for the effective climbing of the robot. Based on the prototype robot, three preliminary experiments are carried out to verify the effectiveness of the designed robot.

Findings

The theoretical and experimental analyses have verified the reasonability and effectiveness of the proposed robot design.

Research limitations/implications

As the preliminary study, the prototype still need a lot of improvement. The experimental verification is also limited. Future work will focus on improving the design and increasing the theoretical analysis, especially increasing experimental study and designing the next generation of the rod climbing robot.

Practical implications

The designed climbing robot can be used for climbing the rod with variation diameter and flange obstacle, especially the lightening rod in the transformer substation.

Originality/value

The paper designs a new climbing robot that integrates the ability of large variation diameter adaptation and obstacle crossing.

Details

Industrial Robot: the international journal of robotics research and application, vol. 46 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 May 1960

PAUL RICHARDSON

SIMPLIFIED CONTROL OF THE MOTOR CAR has occupied the minds of designers ever since the earliest days of the industry. In the many attempts to make driving a car easier for the…

Abstract

SIMPLIFIED CONTROL OF THE MOTOR CAR has occupied the minds of designers ever since the earliest days of the industry. In the many attempts to make driving a car easier for the man‐in‐the‐street, steam was one of the forms of propulsion used until the early ‘thirties’ but when the internal combustion engine finally won the day, efforts were concentrated on finding something better than the friction clutch and manually operated gearbox for use in conjunction with this type of engine. Before World War II several fully automatic transmissions for passenger cars had already been developed, especially in the U.S.A., and it was during this war that these transmissions found application in fighting vehicles. With the return of peace, motor manufacturers turned to fully automatic transmissions in a big way. It is hardly surprising, considering the generally advanced state of mechanisation in that country, that in the volume production of this type of transmission the U.S. again took the lead. Also, the large output of the domestic motor industry offered the best chances for a favourable return on the considerable capital investments inherent to volume production of complex transmission designs.

Details

Industrial Lubrication and Tribology, vol. 12 no. 5
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 20 March 2024

Shufeng Tang, Yongsheng Kou, Guoqing Zhao, Huijie Zhang, Hong Chang, Xuewei Zhang and Yunhe Zou

The purpose of this paper is to design a climbing robot connected by a connecting rod mechanism to achieve multi-functional tasks such as obstacles crossing and climbing of power…

Abstract

Purpose

The purpose of this paper is to design a climbing robot connected by a connecting rod mechanism to achieve multi-functional tasks such as obstacles crossing and climbing of power transmission towers.

Design/methodology/approach

A connecting rod type gripper has been designed to achieve stable grasping of angle steel. Before grasping, use coordination between structures to achieve stable docking and grasping. By using the alternating movements of two claws and the middle climbing mechanism, the climbing and obstacle crossing of the angle steel were achieved.

Findings

Through a simple linkage mechanism, a climbing robot has been designed, greatly reducing the overall mass of the robot. It can also carry a load of 1 kg, and the climbing mechanism can perform stable climbing. The maximum step distance of the climbing robot is 543 mm, which can achieve the crossing of angle steel obstacles.

Originality/value

A transmission tower climbing mechanism was proposed by analyzing the working environment. Through the locking ability of the screw nut, stable clamping of the angle steel is achieved, and a pitch mechanism is designed to adjust the posture of the hand claw.

Details

Industrial Robot: the international journal of robotics research and application, vol. 51 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

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