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1 – 10 of over 73000The purpose of this paper is to provide a perspective of computer‐aided material and process selection (MPS) software tools for product development purpose and present a practical…
Abstract
Purpose
The purpose of this paper is to provide a perspective of computer‐aided material and process selection (MPS) software tools for product development purpose and present a practical approach for manufacturers and other decision makers involved in MPS.
Design/methodology/approach
A multi‐criteria deductive approach for MPS is applied to a case study by taking into account the technical performances and environmental constraints. A resource‐based cost modeling is also deployed to examine the implication of selected material and process on overall product cost.
Findings
The paper demonstrates the capabilities and shortcoming of existing computerized MPS software tools in assisting product managers and designers for handling the growing volume of material/process data.
Research limitations/implications
Applying computer‐aided MPS approach to complex shape products with multiple features is not a straightforward task and requires further development in existing MPS software tools.
Practical implications
Computer‐aided MPS systems can assist decision makers in solving many material/process selection problems by following a systematic process.
Originality/value
Given today's rapid technological changes, it is important for decision makers to understand the capabilities of computer‐aided MPS software tools in handling a growing volume of data. Very limited research has been done to explore the capabilities and limitations of existing material/process selectors. It is the first in the literature that demonstrates the application of multi‐criteria deductive approach in MPS using a software tool.
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Sunil Kumar Tiwari, Sarang Pande, Sanat Agrawal and Santosh M. Bobade
The purpose of this paper is to propose and evaluate the selection of materials for the selective laser sintering (SLS) process, which is used for low-volume production in the…
Abstract
Purpose
The purpose of this paper is to propose and evaluate the selection of materials for the selective laser sintering (SLS) process, which is used for low-volume production in the engineering (e.g. light weight machines, architectural modelling, high performance application, manufacturing of fuel cell, etc.), medical and many others (e.g. art and hobbies, etc.) with a keen focus on meeting customer requirements.
Design/methodology/approach
The work starts with understanding the optimal process parameters, an appropriate consolidation mechanism to control microstructure, and selection of appropriate materials satisfying the property requirement for specific application area that leads to optimization of materials.
Findings
Fabricating the parts using optimal process parameters, appropriate consolidation mechanism and selecting the appropriate material considering the property requirement of applications can improve part characteristics, increase acceptability, sustainability, life cycle and reliability of the SLS-fabricated parts.
Originality/value
The newly proposed material selection system based on properties requirement of applications has been proven, especially in cases where non-experts or student need to select SLS process materials according to the property requirement of applications. The selection of materials based on property requirement of application may be used by practitioners from not only the engineering field, medical field and many others like art and hobbies but also academics who wish to select materials of SLS process for different applications.
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S.M. Sapuan, I.M. Mujtaba and C.S. Wright
In this paper, a review of materials selection methods is presented. It initially discusses the importance of materials selection in various fields of scientific study…
Abstract
In this paper, a review of materials selection methods is presented. It initially discusses the importance of materials selection in various fields of scientific study particularly in engineering design. Various tools and methods for the selection of materials are reviewed. These include materials handbook, materials data‐bases, materials selection charts, artificial intelligence systems, and other computeraided materials selection systems.
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Peter O. Akadiri and Paul O. Olomolaiye
Selection of sustainable building materials represents an important strategy in the design and construction of a building. A principal challenge therefore is the identification of…
Abstract
Purpose
Selection of sustainable building materials represents an important strategy in the design and construction of a building. A principal challenge therefore is the identification of assessment criteria based on the concepts and principles of sustainability, and the process of prioritizing and aggregating relevant criteria into an assessment framework. Therefore, the purpose of this paper is to fill these gaps by describing the development stages of key assessment criteria used within an assessment tool under development for sustainable building material selection in the UK building industry.
Design/methodology/approach
After conducting a thorough and systematic literature review, a total of 24 sustainable assessment criteria (SAC) based on the triple bottom line and the need of building stakeholders were identified. A survey of UK architects and designers was conducted to capture their perceptions on the importance of the criteria. A total of 490 questionnaires were mailed out to participants for completion. An initial and follow‐up administration of the postal survey generated an overall response rate of 20.2 per cent. Factor analysis was utilized to group the criteria into assessment factors for modelling sustainability of building materials.
Findings
The result revealed that all criteria were considered important, with “aesthetics”, “maintainability” and “energy saving” the three top criteria considered for building materials selection. Factor analysis shows that these SACs can be aggregated into six factors namely: “environmental impacts”, “resource efficiency”, “waste minimization”, “life cycle cost”, “socio benefit”, and “performance capability”. Since these criteria were derived from the survey through expert opinion, consideration of these six criteria in material selection will ensure sustainability of building projects.
Research limitations/implications
The sampling method does not include other stakeholders, who in a way influence material selection, such as the client. The sample size may need to be extended to include more stakeholders involved in material selection in order to minimize sampling error. However, the importance of the study remains, for the limitations do not detract from them, but merely provide scope for further research.
Originality/value
The current study contributes to the building industry and sustainability research in at least two aspects. First it widens the understanding of selection criteria as well as their degree of importance. It also provides building stakeholders a new way to select materials, thereby facilitating the sustainability of building projects.
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Diqian Ren, Jun-Ki Choi and Kellie Schneider
Because of the significant differences in the features and requirements of specific products and the capabilities of various additive manufacturing (AM) solutions, selecting the…
Abstract
Purpose
Because of the significant differences in the features and requirements of specific products and the capabilities of various additive manufacturing (AM) solutions, selecting the most appropriate AM technology can be challenging. This study aims to propose a method to solve the complex process selection in 3D printing applications, especially by creating a new multicriteria decision-making tool that takes the direct certainty of each comparison to reflect the decision-maker’s desire effectively.
Design/methodology/approach
The methodology proposed includes five steps: defining the AM technology selection decision criteria and constraints, extracting available AM parameters from the database, evaluating the selected AM technology parameters based on the proposed decision-making methodology, improving the accuracy of the decision by adopting newly proposed weighting scheme and selecting optimal AM technologies by integrating information gathered from the whole decision-making process.
Findings
To demonstrate the feasibility and reliability of the proposed methodology, this case study describes a detailed industrial application in rapid investment casting that applies the weightings to a tailored AM technologies and materials database to determine the most suitable AM process. The results showed that the proposed methodology could solve complicated AM process selection problems at both the design and manufacturing stages.
Originality/value
This research proposes a unique multicriteria decision-making solution, which employs an exclusive weightings calculation algorithm that converts the decision-maker's subjective priority of the involved criteria into comparable values. The proposed framework can reduce decision-maker's comparison duty and potentially reduce errors in the pairwise comparisons used in other decision-making methodologies.
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To present the findings of the research on the use of concurrent engineering in the development of polymeric based composite automotive clutch pedal. It covers the use of various…
Abstract
Purpose
To present the findings of the research on the use of concurrent engineering in the development of polymeric based composite automotive clutch pedal. It covers the use of various IT such as expert system, FEA, CAD, mould flow and rapid prototyping in order to carry out various activities such as material selection, total design, design analysis and mould flow analysis.
Design/methodology/approach
The work started with the conceptual design of an automotive composite clutch pedal. Various design guides related to composite materials were followed. The final concept of the composite clutch pedal is developed using Pro/Engineer solid modelling package. Design analysis was carried out using LUSAS to study the optimum pedal lever cross section and the optimum rib patterns in pedal lever. Mould flow analysis was investigated to predict the behaviour of materials inside the injection moulding machine and the results are compared with experimental values. Rapid prototyping models were developed based on two techniques namely 3D printer and stereolithography and they are compared in terms of quality, time and cost.
Findings
In this study, the integrated IT tools enable the designer to design and manufacture automotive an composite clutch pedal at higher quality and faster time compared to a metal counterpart. By adopting composite design guides, weight saving from implementing composite materials in the clutch pedal is achievable. It is found that an expert system for material selection enables designer to select the suitable composite material for the clutch pedal by considering various parameters such as strength, modulus, density, manufacturing and economic constraints. Rapid prototyping models enable the designer to communicate effectively their design to other parties early in the design process. Mould flow analysis is carried out to predict the behaviour of material inside the mould and to design the optimum moulding parameters such as fill time, fill temperature and gate location.
Originality/value
In this study, the originality lies in the integration of various IT tools in the development of composite clutch pedal. The designer is exposed to various design and manufacturing issues from the implementation of such approach early in the design process.
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Sharaf AlKheder, Dalal AlKandari and Sarah AlYatama
Airport construction is extremely different than the construction of any other transport infrastructure. It is a vital area affecting both the environment and the economy…
Abstract
Purpose
Airport construction is extremely different than the construction of any other transport infrastructure. It is a vital area affecting both the environment and the economy. Therefore, sustainable selection of building materials represents a very important step. The main objective of this paper was to develop a set of sustainable assessment criteria (SAC) to assist design team members in the selection between two different material alternatives when constructing a new runway in Kuwait international airport. The proposed materials were asphalt or concrete.
Design/methodology/approach
A set of 24 sub-criteria were developed, those were emerged from three main criteria: technical, environmental and socio-economic. Fuzzy analytical hierarchy process (FAHP) was employed to assign weights and to measure the relative importance of these criteria for the material alternatives selection. The prioritizing process for criteria was based on a survey of 100 responses.
Findings
It had been concluded from the use of FAHP that asphalt material was a better alternative in maintainability, ease of construction, health and safety, initial cost and energy saving. Concrete was better in fire resistance, durability, decay resistance, energy saving and thermal insulation, maintenance cost, aesthetics, minimizing pollution, impact on air quality, low toxicity, environmentally disposal sound system, amount of likely wastage and raw material extraction method.
Originality/value
Develop a set of SAC to assist design team members in deciding between two material alternatives to construct a runway.
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Luis Lisandro Lopez Taborda, Heriberto Maury and Jovanny Pacheco
There are many investigations in design methodologies, but there are also divergences and convergences as there are so many points of view. This study aims to evaluate to…
Abstract
Purpose
There are many investigations in design methodologies, but there are also divergences and convergences as there are so many points of view. This study aims to evaluate to corroborate and deepen other researchers’ findings, dissipate divergences and provide directing to future work on the subject from a methodological and convergent perspective.
Design/methodology/approach
This study analyzes the previous reviews (about 15 reviews) and based on the consensus and the classifications provided by these authors, a significant sample of research is analyzed in the design for additive manufacturing (DFAM) theme (approximately 80 articles until June of 2017 and approximately 280–300 articles until February of 2019) through descriptive statistics, to corroborate and deepen the findings of other researchers.
Findings
Throughout this work, this paper found statistics indicating that the main areas studied are: multiple objective optimizations, execution of the design, general DFAM and DFAM for functional performance. Among the main conclusions: there is a lack of innovation in the products developed with the methodologies, there is a lack of exhaustivity in the methodologies, there are few efforts to include environmental aspects in the methodologies, many of the methods include economic and cost evaluation, but are not very explicit and broad (sustainability evaluation), it is necessary to consider a greater variety of functions, among other conclusions
Originality/value
The novelty in this study is the methodology. It is very objective, comprehensive and quantitative. The starting point is not the case studies nor the qualitative criteria, but the figures and quantities of methodologies. The main contribution of this review article is to guide future work on the subject from a methodological and convergent perspective and this article provides a broad database with articles containing information on many issues to make decisions: design methodology; optimization; processes, selection of parts and materials; cost and product management; mechanical, electrical and thermal properties; health and environmental impact, etc.
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The author has written a number of times on the subject of failure investigation in chemical plants in the belief that this topic would be more interesting than that of materials…
Abstract
The author has written a number of times on the subject of failure investigation in chemical plants in the belief that this topic would be more interesting than that of materials selection. There has, however, been a growing interest in the somewhat tedious exercise of choosing materials of construction, say, for a large plant to operate a new process. The present paper is an attempt to describe the procedure in some detail.
Vistasp M. Karbhari, James S. Burns and Dick J. Wilkins
Composites are prime examples of technology moving faster than theunderlying science. Faced with increasing global competitiveness, theissues of high cost, product robustness and…
Abstract
Composites are prime examples of technology moving faster than the underlying science. Faced with increasing global competitiveness, the issues of high cost, product robustness and long lead times associated with product development are emerging in the forefront of problems facing emerging and existing performance‐critical industries, such as in the area of advanced materials. However, the mere use of the new paradigms or philosophies, such as concurrent engineering, is insufficient to guarantee successful completion of the product realization process (PRP). Planning for competitiveness and quality as an integral part of the programme goals and decision process is a key to success. It is essential that clear plans be developed and measurable attributes of performance be identified as early in the design process as possible. The approach described herein provides the framework for successful implementation of an integrated decision‐production system within the basic definition of Total Quality Management (TQM). Discusses the five elements critical to the success of a new technology or product: definition; requirements; benchmarking; concepts; and review.
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