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Article
Publication date: 10 January 2024

Jian Wei, YuXi Xue, Jing Tian and Fei Guo

This paper aims to investigate the effect of frictional heat on the wear of high-speed rotary lip seals in engines.

Abstract

Purpose

This paper aims to investigate the effect of frictional heat on the wear of high-speed rotary lip seals in engines.

Design/methodology/approach

In this research paper, the authors focus on the high-speed rotating lip seal of aircraft engines. Using the hybrid lubrication theory, a thermal-fluid-solid coupled numerical simulation model is established to investigate the influence of parameters such as contact pressure distribution, temperature rise and leakage rate on the sealing performance under different operating conditions. By incorporating the Rhee wear theory and combining simulation results with experimental data, a method for predicting the wear of the rotating seal lip profile is proposed. Experimental validation is conducted using a high-speed rotating test rig.

Findings

The results indicate that as the speed increases, the rise in frictional heat leads to a decrease in the sealing performance of the lip seal contact region. The experimental results show a similar trend to the numerical simulation results, and considering the effect of frictional heat, the predicted wear of the lip seal profile aligns more closely with the actual wear curve. This highlights the importance of considering the influence of frictional heat in the analysis of rotating seal mechanisms.

Originality/value

This study provides a reference for the prediction of wear profiles of engine high-speed rotary lip seals.

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 January 2024

Guibin Tan, Jinfu Li, Cheng Zhou, Ziwei Luo, Xing Huang and Fei Guo

This paper aims to focus on the high-speed rotary lip seal in aircraft engines, combining its service parameters, its own structure and application conditions, to study the…

Abstract

Purpose

This paper aims to focus on the high-speed rotary lip seal in aircraft engines, combining its service parameters, its own structure and application conditions, to study the influence of different eccentric forms, eccentricity, rotational speed and other factors on the performance of the rotary lip seal.

Design/methodology/approach

A numerical simulation model for high-speed eccentric rotary lip seals has been developed based on the theory of elastic hydrodynamic lubrication. This model comprehensively considers the coupling of multiple physical fields, including interface hydrodynamics, macroscopic solid mechanics and surface microscopic contact mechanics, under the operating conditions of rotary lip seals. The model takes into account eccentricity and uses the hazardous cross-sectional method to quantitatively predict sealing performance parameters, such as leakage rate and friction force.

Findings

Eccentricity has a large impact on lip seal performance; lips are more susceptible to wear failure under static eccentricity and to leakage failure under dynamic eccentricity.

Originality/value

This study provides a new idea for the design of rotary lip seal considering eccentricity, which is of guiding significance for the engineering application of rotary lip seal.

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 6 October 2023

Fugang Zhai, Shengnan Li and Yangtao Xing

This paper aims to study the motion trajectory of the oil seal for shaft in eccentric state and derive equation of lip motion trajectory.

Abstract

Purpose

This paper aims to study the motion trajectory of the oil seal for shaft in eccentric state and derive equation of lip motion trajectory.

Design/methodology/approach

This paper analyzes the force during the motion of the eccentric lip by considering the material viscoelasticity, and a cam-plate mechanism is established as an equivalent model for the motion between the shaft and the lip; according to this, the equation of lip motion trajectory is derived.

Findings

The trajectory of the lip lags that of the shaft in the eccentric state because the viscoelasticity-affected lip recovery velocity is lower than the shaft recovery speed. The lip trajectory enters the lag phase earlier and the lag phase’s duration is longer with the increase of the eccentricity and rotational speed, because the deviation of the recovery velocities between the lip and the shaft will be exacerbated.

Originality/value

Innovatively, by considering the viscoelasticity of the material, the cam-plate mechanism is used to equivalent the motion of the shaft-lip to derive the equation for the radial motion trajectory of the eccentric lip. The regularity of lip motion is the key to determining the performance of oil seals, and the eccentric lip trajectory research method revealed in this paper provides a research basis for the performance research and optimization of eccentric oil seals.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2023-0161/

Details

Industrial Lubrication and Tribology, vol. 75 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 May 1988

A.G. Herrity

Seals have an essential function in most rotating or reciprocating machinery, being fitted with the primary purpose of keeping lubricant in and contaminant out. The classification…

Abstract

Seals have an essential function in most rotating or reciprocating machinery, being fitted with the primary purpose of keeping lubricant in and contaminant out. The classification diagram (Figure 1) indicates the big range of seal categories and types currently available.

Details

Industrial Lubrication and Tribology, vol. 40 no. 5
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 1 March 1962

In his paper to the Society of Automotive Engineers at Detroit at their Automotive Engineering Congress, in January, R. R. Toepel (Research Laboratories, General Motors Corpn.…

Abstract

In his paper to the Society of Automotive Engineers at Detroit at their Automotive Engineering Congress, in January, R. R. Toepel (Research Laboratories, General Motors Corpn.) discussed the design of rotating shaft lip seals in current passenger automatic transmissions. Whilst automatic transmissions are more prevalent in the U.S.A. than here or in Europe, the units employed are similar in many ways and certainly the facts concerning oil seals are applicable to all.

Details

Industrial Lubrication and Tribology, vol. 14 no. 3
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 18 September 2020

Fuying Zhang and Yuanhao Zhang

The purpose of this paper is to study the pumping efficiency of oil seals with different surface textures at different speeds, and the influence of the rotation direction of…

Abstract

Purpose

The purpose of this paper is to study the pumping efficiency of oil seals with different surface textures at different speeds, and the influence of the rotation direction of triangular texture on the sealing performance was further analyzed.

Design/methodology/approach

Based on the theory of elastohydrodynamic lubrication and the pumping mechanism of rotary shaft seals, establishing a numerical model of mixed lubrication in oil seal sealing area. The model is coupled with the lip surface texture parameters and the two-dimensional average Reynolds equation considering the surface roughness.

Findings

The results show that the application of lip surface texture technology has obvious influence on the oil film thickness, friction torque and pumping rate of oil seal. The triangular texture has the most significant effect on the increase of pump suction rate. When the rotation direction of triangular texture is 315 degrees, the pumping rate of oil seal is the largest compared with the other seven directions.

Originality/value

The model has a comprehensive theoretical guidance for the design of new oil seal products, which provides a certain basis for the application of surface texture technology in the field of sealing in the future.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2020-0198/

Details

Industrial Lubrication and Tribology, vol. 73 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 June 2005

Wlodzimierz Ochonski

To present some new designs of magnetic fluid exclusion seals for rolling bearings and possibility to use them in modern industrial sealing applications.

1671

Abstract

Purpose

To present some new designs of magnetic fluid exclusion seals for rolling bearings and possibility to use them in modern industrial sealing applications.

Design/methodology/approach

In the paper is given principle of magnetic fluid sealing technology and are presented new designs of magnetic fluid exclusion seals for rolling bearings, such as compact magnetic fluid seals, two‐stages seals being combination of magnetic fluid seal and labyrinth seal or radial lip seal, magnetic fluid seals with “floating” magnetic system. This paper also shows examples of their application in various rotating process equipment.

Findings

Provides information about new designs of bearing seals and gives the main advantages of these seals over other types, such as total tightness, low viscous drag, maintenance‐free service and high reliability.

Originality/value

This paper offers some new designs of high‐performance magnetic fluid exclusion seals for rolling bearings and points their practical applications.

Details

Industrial Lubrication and Tribology, vol. 57 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 January 2024

Chun Qiang Jia, Aofei Wang, Ling Yu and Li Zong

The rock drill’s drill tail experiences high-frequency fretting simultaneously in the rotational and axial directions. Due to the complex working characteristics and the low…

Abstract

Purpose

The rock drill’s drill tail experiences high-frequency fretting simultaneously in the rotational and axial directions. Due to the complex working characteristics and the low viscosity of the water medium, the pure water seal is susceptible to damage and failure. The purpose of this paper is to enhance the water seal’s performance.

Design/methodology/approach

The Y-shaped seal ring is modeled and simulated using orthogonal testing. Through analysis of the impact of various seal section parameters on sealing performance, the maximum contact stress and maximum Von Mises stress are selected as indicators of sealing effectiveness.

Findings

The maximum contact stress is proportional to lip thickness and chamfer length but inversely proportional to lip length. Meanwhile, the maximum Von Mises stress is directly influenced by lip depth and the included angle of the lip and drill tail but is inversely proportional to the lip thickness. The enhanced Y-shaped water seal sees reductions of 15% and 45% in maximum contact stress and maximum Von Mises stress, respectively.

Originality/value

This paper used analytical method and model that is helpful for design of the water seal’s structure in complex working characteristics and the low viscosity of the water medium.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2023-0366/

Details

Industrial Lubrication and Tribology, vol. 76 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 24 July 2019

Fuying Zhang, Junmei Yang, Haoche Shui and Chengcheng Dong

This paper aims to obtain the film thickness, friction torque and pumping rate and analyze the effects of roughness and surface micro-dimple texture (circular, square and…

Abstract

Purpose

This paper aims to obtain the film thickness, friction torque and pumping rate and analyze the effects of roughness and surface micro-dimple texture (circular, square and equilateral triangle) on the performance of the oil seal.

Design/methodology/approach

On the basis of elastohydrodynamic lubrication and the pumping mechanism of rotating shaft seal, this paper establishes a numerical model of hybrid lubrication of oil seal in sealing area. The model is coupled with fluid mechanics, rough peak contact mechanics and deformation analysis.

Findings

The results show that surface texture significantly improves the lubrication properties of the oil seal. The oil seal with the square texture has the largest oil film thickness, while the equilateral triangle texture has a better effect on the pumping rate.

Originality/value

To get closer to the real working environment of the oil seal, based on the surface roughness, this paper studies the effect of the texture shapes applied to the oil seal lip surface on the performance of the oil seal. The critical roughness and rotational speed values with zero pumping rate are obtained, which provides a theoretical basis for the correct selection of oil seals.

Details

Industrial Lubrication and Tribology, vol. 72 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 14 January 2022

Fuying Zhang and Yuanhao Zhang

This paper aims to study the effect of isosceles triangle micro concave texture with different parameters on the performance of oil seal to obtain a reasonable combination of…

Abstract

Purpose

This paper aims to study the effect of isosceles triangle micro concave texture with different parameters on the performance of oil seal to obtain a reasonable combination of parameters.

Design/methodology/approach

Based on the theory of elastohydrodynamic lubrication, a numerical model is established by coupling the texture parameters of isosceles triangle with concave lip with the two-dimensional average Reynolds equation considering surface roughness.

Findings

The results show that there is an optimal combination of parameters to improve the performance of the oil seal. When hp = 5µm-6.5 µm, a = 110°−130°, O = 1.4, C = 1.6 mm-2.2 mm, the oil seal with isosceles triangle micro concave texture can show good lubrication characteristics, friction characteristics and sealing ability.

Originality/value

The model provides a new idea for the design of new oil seal products and provides a theoretical support for the application of surface texture technology in the sealing field in the future.

Details

Industrial Lubrication and Tribology, vol. 74 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of 166