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The purpose of this paper is to perform experimental investigation and constitutive modeling of the viscoelastic and viscoplastic behavior of metallocene catalyzed polypropylene (mPP) with application to lifetime assessment under conditions of creep rupture.

Three series of experiments are conducted where the mechanical response of mPP is analyzed in tensile tests with various strain rates, relaxation tests with various strains, and creep tests with various stresses at room temperature. A constitutive model is derived for semicrystalline polymers under an arbitrary three‐dimensional deformation with small strains, and its parameters are found fitting the observations.

Crystalline structure and molecular architecture of polypropylene strongly affect its time‐ and rate‐dependent behavior. In particular, time‐to‐failure of metallocene catalyzed polypropylene under tensile creep noticeably exceeds that of isotactic polypropylene produced by the conventional Ziegler‐Natta catalysis.

Novel stress‐strain relations are developed in viscoelastoplasticity of semi‐crystalline polymers and applied to predict their mechanical behavior in long‐term creep tests.

This study aims to achieve customized prosthesis for total joint arthroplasty and total hip arthroplasty. Selective laser sintering (SLS) as additive manufacturing could enable small-scale fabrication of customized Ultra High Molecular Weight Polyethylene (UHMWPE) components; however, the processes for SLS of UHMWPE need to be improved.

This paper begins by improving the preheating system of the SLS fabricating equipment and then fabricating cuboids with the same size and cuboids with same volume and different size to study the warpage, demonstrating the effect of the value and uniformity of the preheating temperature on component fabrication. Warpage, density and tensile properties are investigated from the perspective of energy input density. Finally, complicated industrial parts are produced effectively by using optimized technological parameters.

The results show that components can be fabricated effectively after the optimization of the SLS technological parameters i.e. the preheating temperature the laser power the scanning interval and the scanning speed. The resulting warpage was found to be less than 0.1 mm along with the density as 83.25 and the tensile strength up to 14.1 Mpa. UHMWPE sample parts with good appearance and strength are obtained after ascertaining the effect of each factor on the fabrication of the sample parts.

It is very challenging to fabricate UHMWPE sample parts by SLS. This is a new step in the fabrication of customized UHMWPE sample parts.